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INSTALLATION MANUAL
SINGLE-STAGE ECM
RESIDENTIAL GAS FURNACES
MODELS: TL9E Series
95% Upflow/Horizontal - Ultra-Low NOx
Natural Gas Only
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Furnace and Coil Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Suspended Furnace/Crawl Space Installation . . . . . . . . . . . . 6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Left Side Supply Gas Pipe Arrangement . . . . . . . . . . . . . . . . . . . . . . 7
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
- Two-Stage Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Typical - Condensate Drain, Vertical Installation . . . . . . . . . . . . . . . 12
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . 4
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . 7
Ratings and Physical/Electrical Data . . . . . . . . . . . . . . . . . . . . . . 8
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . 16
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
(All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition, and high heat transfer tubular heat exchang-
ers. The units are factory shipped for installation in upflow or horizontal
applications.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room, or garage and are also ideal for
commercial applications. All units are factory assembled, wired, and
tested to ensure safe, dependable, and economical installation and
operation.
These units are Category IV listed and can not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
Johnson Controls Ducted Systems
LIST OF SECTIONS
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . 15
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 23
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 29
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 31
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
START-UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LIST OF FIGURES
Horizontal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 19
Double Horizontal Combustion Air Intake and Vent Termination . . . 20
Double Vertical Combustion Air Intake and Vent Termination . . . . . 20
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 20
Combustion Airflow Path Through the Furnace Casing . . . . . . . . . . 21
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . 23
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LIST OF TABLES
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . 21
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . 25
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Blower Performance CFM - Any Position (Without Filter) . . . . . 28
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
5894307-UIM-B-0920
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Related Manuals for York TL9E Series
Summary of Contents for York TL9E Series
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Page 1: Table Of Contents
INSTALLATION MANUAL SINGLE-STAGE ECM RESIDENTIAL GAS FURNACES MODELS: TL9E Series 95% Upflow/Horizontal - Ultra-Low NOx Natural Gas Only LIST OF SECTIONS SAFETY ......... . . 1 COMBUSTION AIR AND VENT SYSTEM . - Page 2 5894307-UIM-B-0920 SAFETY REQUIREMENTS WARNING CAUTION Improper installation may create a condition where the operation of the product could cause personal injury or property damage. This product must be installed in strict compliance with the installation Improper installation, adjustment, alteration, service, or maintenance instructions and any applicable local, state, and national codes can cause injury or property damage.
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Page 3: Safety
5894307-UIM-B-0920 These instructions cover minimum requirements and conform to exist- WARNING ing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that do not reflect changing residential and non-HUD modular The furnace area must not be used as a broom closet or for any other storage purposes, as a fire hazard may be created. -
Page 4: Ductwork
5894307-UIM-B-0920 On all installations without a coil, a removable access panel is recom- Table 1: Unit Clearances to Combustibles mended in the outlet duct such that smoke or reflected light would be Application Upflow Horizontal observable inside the casing to indicate the presence of leaks in the 1 in. - Page 5 5894307-UIM-B-0920 UPFLOW APPLICATION FURNACE COIL COIL RIGHT FLOW APPLICATION FURNACE COIL FURNACE LEFT FLOW APPLICATION NOTE: Verify that all drains are trapped or plugged. DRAIN PLUG FOR HORIZONTAL SECONDARY DRAIN DRAIN PLUG FOR VERTICAL SECONDARY DRAIN SECONDARY DRAIN PRIMARY DRAIN TRAP CONNECTION PRIMARY DRAIN TRAP CONNECTION...
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Page 6: Filters
5894307-UIM-B-0920 When moving or handling the furnace before installation, leave the All six suspension points must be level to ensure correct and quiet fur- doors on the furnace to provide support and prevent damage or warp- nace operation. When suspending the furnace, use a secure platform ing of the cabinet. -
Page 7: Gas Piping
5894307-UIM-B-0920 Table 3: Recommended Filter Sizes (High Velocity 600 FPM) Outlet Vent Port CFM (m³/min) Cabinet Size Side (in.) Bottom (in.) Pressure Port 1200 (34.0) 16 x 25 16 x 25 Inlet Outlet 1600 (45.3) 16 x 25 20 x 25 2000 (56.6) (2) 16 x 25 20 x 25... -
Page 8: Electrical Power
5894307-UIM-B-0920 UNION TO GAS SUPPLY TO GAS SUPPLY MANUAL SUPPLY SHUT-OFF VALVE DRIP UNION MANUAL UNION SHUT-OFF VALVE DRIP DRIP SUPPLY UNION DRIP UPFLOW HORIZONTAL A1123-001 Figure 10: Gas Piping HIGH ALTITUDE IMPORTANT: An accessible manual shutoff valve must be installed The TL9E060 furnace is constructed at the factory for natural gas-fired upstream of the furnace gas controls and within 6 ft (1.8 m) of the fur- operation at 0 to 7,800 ft (0 to 2,377 m) above sea level. - Page 9 5894307-UIM-B-0920 SUPPLY VOLTAGE CONNECTIONS 3. The furnace's control system requires correct polarity of the power supply and a proper ground connection. See Figure 11. IMPORTANT: The power connection leads and wiring box can be JUNCTION relocated to the opposite side of the furnace. Remove the screws and cut wire tie holding excess wiring.
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Page 10: Thermostat Chart - Single-Stage Ac With Single-Stage Furnaces
5894307-UIM-B-0920 Figure 12: Thermostat Chart - Single-Stage AC with Single-Stage Furnaces Figure 13: Thermostat Chart - Single-Stage HP with Single-Stage Furnaces Johnson Controls Ducted Systems... -
Page 11: Condensate Piping And Furnace Venting Configuration
5894307-UIM-B-0920 Figure 14: Thermostat Chart - 1H/2C - Single-Stage Furnace (STD-ECM) - Two-Stage Air Conditioner ACCESSORY CONNECTIONS Horizontal Installations The furnace control allows power-switching control of various accesso- The condensate hose inside the furnace is equipped with a straight ries. male threaded hose adapter. -
Page 12: Horizontal Application
5894307-UIM-B-0920 CAUTION IMPORTANT: Condensate must be disposed of correctly. Follow local plumbing or wastewater codes. The drain line must maintain a 1/4 in./ft (20 mm/m) downward slope to the drain. It is possible for condensation to form inside the combustion air (intake) pipe in the summer months if significant length of combus- tion air pipe passes through conditioned space. - Page 13 5894307-UIM-B-0920 Figure 16: Upflow Configuration Johnson Controls Ducted Systems...
- Page 14 5894307-UIM-B-0920 Figure 17: Horizontal Configuration Johnson Controls Ducted Systems...
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Page 15: Combustion Air And Vent System
5894307-UIM-B-0920 SECTION VII: COMBUSTION AIR AND • Three vent terminal elbows (two for the vent and one for the com- VENT SYSTEM bustion air intake) are already accounted for and do not need to be included in the equivalent length calculation. COMBUSTION AIR AND VENT SAFETY •... -
Page 16: Dimensions
5894307-UIM-B-0920 Table 5: Maximum Equivalent Pipe Length Table 6: Elbow Dimensions Elevation Sea level–2000 Elbow A Dimension (Illustrated in Figure 18) Model Input (BTUH) Pipe Size (in.) Max. Equivalent Length (ft) 2 in. Standard 2 5/16 in. 60,000 3 in. Standard 3 1/16 in. - Page 17 5894307-UIM-B-0920 CAUTION IMPORTANT: Accessory concentric vent/intake termination kits 1CT0302 and 1CT0303, and for Canadian applications 1CT0302-636 and 1CT0303-636 are available and approved for use with these fur- Solvent cements are flammable and must be used in well-ventilated naces. Horizontal sidewall vent terminations kits 1HT0901 and areas only.
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Page 18: Home Layout
5894307-UIM-B-0920 VENT CLEARANCES VENT TERMINAL FIXED AIR SUPPLY CLOSED AREA WHERE TERMINAL IS NOT PERMITTED FIXED CLOSED OPERABLE Figure 19: Home Layout Direct Vent Terminal Clearances Canadian Installations US Installation A. Clearance above grade, veranda, porch, deck, or 12 in. (30.5 cm) 12 in. -
Page 19: Termination Configuration - 1 Pipe
5894307-UIM-B-0920 VENT SYSTEM 12” vertical separation Install this furnace using one of the following vent configurations: between combustion air Maintain 12” minimum 12” minimum intake and vent. • Horizontal vent system. This vent system can be installed com- clearance above below overhang highest anticipated pletely horizontal or combinations of horizontal, vertical, or offset... -
Page 20: Downward Venting
5894307-UIM-B-0920 COMBUSTION AIR SUPPLY All installations must comply with Section 5.3, Air for Combustion and VENT Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections 7.2, 7.3, or 7.4 of CAN/CGA B149.1 or B149.2 Installation Code - latest editions. -
Page 21: Free Area
5894307-UIM-B-0920 Ambient Combustion Air Supply Dampers, Louvers, and Grilles This type of installation draws the air required for combustion from The blocking effects of louvers, grilles, and screens must be given con- within the space surrounding the appliance and from areas or rooms sideration in calculating free area. -
Page 22: Ambient Combustion Air
5894307-UIM-B-0920 Vent Vent Vent Gable Gable Vent Vent Ventilated Ventilated Attic Optional Attic Top Above Inlet (a) Top Above Insulation Insulation Outlet Soffit Soffit Air (a) Outlet Outlet Vent Vent Air (b) Air (a) Water Heater Water Water Inlet Inlet Inlet Inlet Heater... -
Page 23: Gas Piping
5894307-UIM-B-0920 WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon- monxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. - Page 24 5894307-UIM-B-0920 GAS PIPING LEAK CHECK IGNITION SYSTEM SEQUENCE 1. Turn the gas supply ON at external valve and main gas valve. WARNING 2. Set the thermostat above room temperature to call for heat. 3. System start-up occurs as follows: FIRE OR EXPLOSION HAZARD a.
- Page 25 5894307-UIM-B-0920 Table 12: Gas Rate (CU FT/HR) at Full Input Size of Test Dial Size of Test Dial Seconds For Seconds For One Revolution One Revolution 1 Cu Ft 2 Cu Ft 5 Cu Ft 1 Cu Ft 2 Cu Ft 5 Cu Ft 1800 1636...
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Page 26: Gas Valve
5894307-UIM-B-0920 ADJUSTMENT OF MANIFOLD GAS PRESSURE AND INPUT RATE OUTLET VENT PORT Inlet and manifold gas pressure can be measured by connecting the U PRESSURE PORT tube manometer to the gas valve with a piece of tubing. Follow the INLET appropriate section in the instructions below. -
Page 27: Furnace Control Board
5894307-UIM-B-0920 ADJUSTMENT OF TEMPERATURE RISE ADJUSTMENT OF FAN CONTROL SETTINGS This furnace is equipped with a time-on/time-off heating fan control. The DANGER fan on delay is fixed at 30 s. The fan off delay has four settings (A = 60 s, B = 90 s, C = 120 s, and D = 180 s). The fan off delay is fac- The temperature rise, or temperature difference between the return tory set to 120 s. -
Page 28: Safety Controls
5894307-UIM-B-0920 Table 15: Blower Performance CFM - Any Position (Without Filter) Airflow Data (SCFM) External Static Pressure (in. H Models Speed High 1319 1287 1265 1232 1204 1171 1134 1098 Medium High 1128 1100 1073 1039 TL9E060B12 Medium Medium Low High 1745 1711... -
Page 29: Normal Operation And Diagnostics
5894307-UIM-B-0920 SECTION X: NORMAL OPERATION AND TROUBLESHOOTING DIAGNOSTICS Make the following visual checks before troubleshooting: NORMAL OPERATION SEQUENCE 1. Check that the power to the furnace and the ignition control module is ON. The following describes the sequence of operation of the furnace. Refer 2. - Page 30 5894307-UIM-B-0920 DIAGNOSTIC FAULT CODE STORAGE AND 4 Red Flashes: Indicates the high limit switch is open. The main limit RETRIEVAL switch has opened its normally closed contacts. The control operates the supply air blower and inducer while the open limit condition exists. The control in the furnace is equipped with memory that stores up to Check for the following: five error codes to allow a service technician to diagnose problems...
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Page 31: Replacement Parts List
Click the Brand Links button. b. Click the Customer Service button. You can contact us by mail. Just send a written request to the following address: Johnson Controls Ducted Systems Consumer Relations 5005 York Drive Norman, OK 73069 Johnson Controls Ducted Systems... -
Page 32: Wiring Diagram
5894307-UIM-B-0920 SECTION XII: WIRING DIAGRAM Figure 33: Wiring Diagram Johnson Controls Ducted Systems... -
Page 33: Start-Up Sheet
5894307-UIM-B-0920 SECTION XIII: START-UP SHEET 33" 95% AFUE ECM Single Stage Ultra-Low NOx Gas Furnace Start Up Sheet Proper furnace start up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City... -
Page 34: Inlet Gas Pressure Range
Explain thermostat use and programming (if applicable) to owner Additional Job Detail Subject to change without notice. Published in U.S.A. 5894307-UIM-B-0920 Copyright © 2020 by Johnson Controls. All rights reserved. Supersedes: 5894307-UIM-A-0320 York International Corp. 5005 York Drive Norman, OK 73069...
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