York TM9M Series Installation Manual
Modulating psc residential gas furnaces
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Also See for TM9M Series:
- User's information manual (6 pages) ,
- User's information manual (8 pages) ,
- Technical manual (4 pages)
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INSTALLATION MANUAL
MODULATING PSC
RESIDENTIAL GAS FURNACES
MODELS: TM9M Series
(97% AFUE Multi-position)
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 19
COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . 25
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Suspended Furnace / Crawl Space Installation . . . . . . . 7
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Vertical Applications (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coil Cabinet Attachment Flanges . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Right Application (Typical) . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . 13
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . 14
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . 16
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . 8
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . 9
High Altitude Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . 12
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . 26
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LIST OF SECTIONS
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 33
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 38
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 40
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 40
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LIST OF FIGURES
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . 17
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . 18
Typical. Condensate Drain, Vertical Installation . . . . . . . . . . . . 20
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . 29
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . 29
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . 29
and Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Combustion Airflow Path Through The Furnace Casing . . . . . . 30
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Attic and Crawl Space Combustion Air Termination . . . . . . . . . 32
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LIST OF TABLES
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . 31
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . 34
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cooling Airflow - A/C Capacity in Tons . . . . . . . . . . . . . . . . . . . 36
Blower Performance CFM - Any Position . . . . . . . . . . . . . . . . . 37
1083293-UIM-D-1116
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Table of Contents
Related Manuals for York TM9M Series
Summary of Contents for York TM9M Series
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Page 1: Table Of Contents
INSTALLATION MANUAL MODULATING PSC RESIDENTIAL GAS FURNACES MODELS: TM9M Series (97% AFUE Multi-position) LIST OF SECTIONS SAFETY ......... . . 2 START-UP AND ADJUSTMENTS . -
Page 2: Safety
1083293-UIM-D-1116 These high efficiency, compact units employ induced combustion, reli- When a furnace is installed so that supply ducts carry air circulated able hot surface ignition and high heat transfer aluminized tubular heat by the furnace to areas outside the space containing the furnace, the return air shall also be handled by duct(s) sealed to the fur- exchangers. - Page 3 1083293-UIM-D-1116 CODES AND STANDARDS • Furnaces for upflow installation on combustible flooring shall not be installed directly on carpeting, tile or other combustible mate- Follow all national, local codes and standards in addition to this installa- rial other than wood flooring. tion manual.
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Page 4: Unit Clearances To Combustibles
1083293-UIM-D-1116 Where the outdoor vent terminal will not be blocked or restricted. FOR FURNACES INSTALLED IN THE COMMON- Refer to VENT CLEARANCES located in SECTION VII of these WEALTH OF MASSACHUSETTS ONLY instructions. These minimum clearances must be maintained in the installation. -
Page 5: Ductwork
1083293-UIM-D-1116 SECTION II: DUCTWORK If a matching indoor coil is used, it may be placed directly on the fur- nace outlet and sealed to prevent leakage. If an uncased indoor coil DUCTWORK GENERAL INFORMATION with a thermoplastic drain pan is to be installed in the upflow/horizontal The duct system’s design and installation must: configuration, then extra 2”... -
Page 6: Combustible Floor Base Accessory
1083293-UIM-D-1116 DOWNFLOW DUCT CONNECTORS ATTIC INSTALLATION All downflow installations must use a suitable duct connector approved This appliance is certified for line contact when the furnace is installed by the furnace manufacturer for use with this furnace. The duct connec- in the horizontal left or right position. -
Page 7: Typical Suspended Furnace / Crawl Space Installation
1083293-UIM-D-1116 COIL INSTALLATION All six suspension points must be level to ensure proper and quiet fur- nace operation. When suspending the furnace, use a secure platform IMPORTANT constructed of plywood or other building materials secured to the floor or ceiling joists. Refer to Figure 5 for details and additional information. On all installations without a coil, a removable access panel is recom- mended in the outlet duct such that smoke or reflected light would be observable inside the casing to indicate the presence of leaks in the... -
Page 8: Horizontal Right Application (Typical)
1083293-UIM-D-1116 FURNACE ASSEMBLY - MC SERIES COILS ONLY MC coils are supplied ready to be installed in a horizontal position. A horizontal pan is factory installed. MC coils should be installed in all hor- (Min) izontal applications with the horizontal drain pan side down. Mounting Plate Flexible Duct Collar... -
Page 9: Filters
1083293-UIM-D-1116 FIGURE 13: Dimensions Table 3: Cabinet and Duct Dimensions Approximate Cabinet Dimensions (Illustrated in Figure 13) Nominal BTUH (kW) Cabinet Operating Weights Input Size CFM (m /min) A (cm) B (cm) C (cm) Lbs (kg) 60 (17.6) 1200 (34.0) 17 1/2 44.4 16 3/8... -
Page 10: Gas Piping
1083293-UIM-D-1116 HORIZONTAL FILTERS Main Inlet On/Off Regulator Any branch duct (rectangular or round duct) attached to the plenum Pressure Switch Adjustment must attach to the vertical plenum before the filter. The use of straps and / or supports is required to support the weight of the external filter box. -
Page 11: Electrical Power
1083293-UIM-D-1116 GAS CONVERSION FOR PROPANE (LP) Read across that row to the column for the elevation at your loca- tion. The number listed there is the orifice size that is proper for This furnace is constructed at the factory for natural gas-fired operation, your unit. -
Page 12: Electrical Wiring
1083293-UIM-D-1116 Table 6: Ratings & Physical / Electrical Data Input Output Nominal Air Temp. Rise Air Temp. Rise Max/Min Max/Min Airflow Max Input Min Input °F °C °F °C /min 60/21 17.6/6.2 58/20 17.0/5.9 1200 34.0 40-70 22-39 20-50 11-28 80/28 23.4/8.2 77/27... -
Page 13: Thermostat Chart - Single Stage Air Conditioner - Variable Speed Or Psc Modulating Furnace
1083293-UIM-D-1116 For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com in the Product Catalog Section. ID MODELS TM9M THERMOSTAT SINGLE STAGE MODULATING SINGLE STAGE *PP11C70224 FURNACE AIR CONDITIONER CONDITIONER MODULATING FURNACE CONTROL 24 –... -
Page 14: Thermostat Chart - Two Stage Air Conditioner - Variable Speed Or Psc Modulating Furnace
1083293-UIM-D-1116 ID MODELS TM9M THERMOSTAT THERMOSTAT TWO STAGE MODULATING *DN22U00124 *PP32U70124 FURNACE CONDITIONER MODULATING FURNACE CONTROL 24 – Volt Common 24 – Volt Common 24 – Volt Common 24 – Volt Common Single First Stage Compressor First Stage Compressor First Stage Compressor Stage Compressor 24 –... -
Page 15: Thermostat Chart - Two Stage Air Conditioner With Single Stage Thermostat - Variable Speed Or Psc Modulating Furnace
1083293-UIM-D-1116 ID MODELS TM9M THERMOSTAT TWO STAGE MODULATING *PP11C70224 FURNACE CONDITIONER MODULATING FURNACE CONTROL 24 – Volt Common 24 – Volt Common Single Full Stage Compressor First Stage Compressor Stage Compressor 24 – Volt Hot 24 – Volt Hot 24 – Volt Hot (Heat XFMR) Modulating Heat Y/Y2... -
Page 16: Thermostat Chart - Single Stage Heat Pump - Variable Speed Or Psc Modulating Furnace
1083293-UIM-D-1116 ID MODELS OD MODELS TM9M E*R* *RHS E*ZD E*B* *HGD THERMOSTAT THERMOSTAT THERMOSTAT *BP21H50124 *BN21H00124 MODULATING SINGLE STAGE *DP32H70124 *DN22U00124 *DP21H40124 FURNACE HEAT PUMP *DN21H00124 MODULATING DEMAND DEFROST FURNACE CONTROL CONTROL 24 – Volt Common 24 – Volt Common 24 –... -
Page 17: Thermostat Chart - Single Stage Heat Pump - Variable Speed Or Psc Modulating Furnace
1083293-UIM-D-1116 ID MODELS OD MODELS TM9M THERMOSTAT THERMOSTAT THERMOSTAT *BP21H50124 *BN21H00124 MODULATING SINGLE STAGE *DN22U00124 *DP32H70124 *DP21H40124 FURNACE HEAT PUMP *DN21H00124 YORKGUARD VI MODULATING CONTROL FURNACE CONTROL 24 – Volt Common 24 – Volt Common 24 – Volt Common 24 – Volt Common 24 –... -
Page 18: Thermostat Chart - Two Stage Heat Pump - Variable Speed Or Psc Modulating Furnace
1083293-UIM-D-1116 ID MODELS OD MODELS TM9M THERMOSTAT THERMOSTAT *DN22H00124 MODULATING TWO STAGE *PP32U70124 *DP22U70124 FURNACE HEAT PUMP YORKGUARD VI MODULATING CONTROL FURNACE CONTROL 24 – Volt Common 24 – Volt Common 24 – Volt Common 24 – Volt Common Single Single First Stage Compressor First Stage Compressor... -
Page 19: Condensate Piping And Furnace
1083293-UIM-D-1116 ACCESSORY CONNECTIONS TWINNING The furnace control will allow power-switching control of various acces- These furnaces are not to be twinned. If more than one furnace is sories. needed in an application, each furnace must have its own complete ELECTRONIC AIR CLEANER CONNECTION duct system and its own wall thermostat. -
Page 20: Typical. Condensate Drain, Vertical Installation
1083293-UIM-D-1116 CAUTION It is possible for condensation to form inside the combustion air (intake) pipe in the summer months if significant length of combustion air pipe passes through conditioned space. This problem can be averted by installing the supplied vent drain and drain hose located in the loose parts bag. -
Page 21: Upflow Configuration
1083293-UIM-D-1116 FIGURE 25: Upflow Configuration Johnson Controls Unitary Products... -
Page 22: Downflow Configuration
1083293-UIM-D-1116 FIGURE 26: Downflow Configuration Johnson Controls Unitary Products... -
Page 23: Horizontal Left Configuration
1083293-UIM-D-1116 FIGURE 27: Horizontal Left Configuration Johnson Controls Unitary Products... -
Page 24: Horizontal Right Configuration
1083293-UIM-D-1116 FIGURE 28: Horizontal Right Configuration Johnson Controls Unitary Products... -
Page 25: Combustion Air And Vent System
1083293-UIM-D-1116 SECTION VII: COMBUSTION AIR AND All PVC or ABS combustion air and vent pipe must conform to VENT SYSTEM American National Standards Institute (ANSI) and American Soci- ety for Testing and Materials (ASTM) standards D1785 (Schedule COMBUSTION AIR AND VENT SAFETY 40 PVC), D2665 (PVC-DWV), F891 (PVC-DWV Cellular Core), D2261 (ABS-DWV) or F628 (Schedule 40 ABS). -
Page 26: Maximum Equivalent Pipe Length
1083293-UIM-D-1116 Table 7: Maximum Equivalent Pipe Length Elevation Sea level - 2000 Elevation 6001 - 7000 Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) 60,000 60,000 60,000 60,000 60,000 60,000 80,000... -
Page 27: Elbow Dimensions
1083293-UIM-D-1116 TABLE 10: Combustion Air Intake and Vent Connection Size at Furnace (All Models) FURNACE VENT CONNECTION SIZES Furnace Input Intake Pipe Size 2” (5.1 cm) Vent Pipe Size 2” (5.1 cm) IMPORTANT Furnace vent pipe connections are sized for 2” (51 mm). pipe. Any STANDARD ELBOW LONG (SWEEP) ELBOW pipe size change must be made outside the furnace casing in a verti-... -
Page 28: Home Layout
1083293-UIM-D-1116 VENT CLEARANCES VENT TERMINAL FIXED AIR SUPPLY CLOSED AREA WHERE TERMINAL IS NOT PERMITTED FIXED CLOSED OPERABLE FIGURE 30: Home Layout Direct Vent Terminal Clearances Canadian Installations US Installation A. Clearance above grade, veranda, porch, deck, or 12” (30.5 cm) 12”... -
Page 29: Termination Configuration - 1 Pipe
1083293-UIM-D-1116 VENT SYSTEM 12” vertical separation between combustion air This furnace is certified to be installed with one of two possible vent Maintain 12” minimum 12” minimum intake and vent. clearance above configurations. below overhang highest anticipated 12” minimum Horizontal vent system. This vent system can be installed com- snow level. -
Page 30: Double Horizontal Combustion Air Intake And Vent Termination
1083293-UIM-D-1116 Connects to Vent pipe clamps VENT collar on top into outlet of of burner box drain coupling COMBUSTION AIR 2” MIN. FIGURE 34: Double Horizontal Combustion Air Intake and Vent Termination COMBUSTION AIR SUPPLY FIGURE 36: Direct Vent Air Intake Connection and Vent Connection MIN. -
Page 31: Ambient Combustion Air
1083293-UIM-D-1116 Rooms communicating directly with the space containing the appli- WARNING ances are considered part of the unconfined space, if doors are fur- nished with openings or louvers. When a Category I furnace is removed or replaced, the original vent- A confined space is an area with less than 50 ft (1.42 m ) per 1,000... -
Page 32: Attic And Crawl Space Combustion Air Termination
1083293-UIM-D-1116 Combustion Air Source from Outdoors Ventilated Combustion Air Two permanent openings, one within 12” (30.5 cm) of the top and The ventilated attic space or a crawl space from which the combustion one within 12” (30.5 cm) of bottom of the confined space, Two per- air is taken must comply with the requirements specified in “AIR manent openings, shall communicate directly or by means of ducts SOURCE FROM OUTDOORS”... -
Page 33: Start-Up And Adjustments
1083293-UIM-D-1116 SECTION VIII: START-UP AND Release the TEST button. The LED on the board will flash a rapid ADJUSTMENTS green signal, indicating that TEST MODE is activated. Turn the thermostat to call for heat (R & W signal). The initial start-up of the furnace requires the following additional The furnace will light and operate at high (100%) firing rate. -
Page 34: Gas Rate (Cu Ft/Hr) At Full Input
1083293-UIM-D-1116 Table 14: Gas Rate (CU FT/HR) at Full Input Size of Test Dial Size of Test Dial Seconds For Seconds For 1 Revolution 1 Revolution 1 Cu Ft 2 Cu Ft 5 Cu Ft 1 Cu Ft 2 Cu Ft 5 Cu Ft 1800 1636... -
Page 35: Gas Valve
1083293-UIM-D-1116 ADJUSTMENT OF MANIFOLD GAS PRESSURE Main Inlet On/Off Inlet and manifold gas pressure may be measured by connecting the Regulator Pressure Switch Adjustment “U” tube manometer to the gas valve with a piece of tubing. Follow the appropriate section in the instructions below. Refer to Figure 40 for the locations of the pressure ports on the gas valve. -
Page 36: Furnace Control Board
1083293-UIM-D-1116 ADJUSTMENT OF FAN CONTROL SETTINGS Do not move the motor wires to different positions on the furnace control board! Cooling - The airflow delivered by the furnace during cooling operation can be adjusted to match the cooling capacity of the A/C condensing The jumper has three positions. -
Page 37: Blower Performance Cfm - Any Position
1083293-UIM-D-1116 Table 18: Blower Performance CFM - Any Position Bottom Airflow Return (SCFM) (without filter) Ext. Static Pressure (in. H Models Speed Input/Airflow/Cabinet High 1358 1341 1319 1303 1275 1238 1190 1130 1062 Medium High 1097 1083 1075 1064 1042 1024 60B12 Medium Low... -
Page 38: Safety Controls
1083293-UIM-D-1116 SECTION IX: SAFETY CONTROLS LIMIT CONTROLS CONTROL CIRCUIT FUSE Limit Switch - This furnace is equipped with a high temperature limit control mounted to the left side of the furnace vestibule panel. This limit A 3-amp fuse is provided on the control circuit board to protect the 24- switch will open and shut off gas to the burners if it detects excessive air volt transformer from overload caused by control circuit wiring errors. - Page 39 1083293-UIM-D-1116 TROUBLESHOOTING Rapid Amber Flash - Low flame sense current. Check for dirty or mis- located flame sensor rod. The following visual checks should be made before troubleshooting: One Red Flash - Flame is present with no power being supplied to gas Check to see that the power to the furnace and the ignition control valve.
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Page 40: Replacement Parts List
Click on the “Brand Links” button b. Click on the “Customer Service” button • You can contact us by mail. Just send a written request to: Johnson Controls Unitary Products Consumer Relations 5005 York Drive Norman, OK 73069 Johnson Controls Unitary Products... -
Page 41: Wiring Diagram
1083293-UIM-D-1116 SECTION XII: WIRING DIAGRAM Wiring Diagram - Modulating Condensing Furnace with PSC Motor XFMR CAUTION PRECAUTION OUVREZ LES DISJONCTEURS AVANT OPEN ALL DISCONNECTS BEFORE DE PROCEDER AVEC LE SERVICE SERVICING THIS UNIT 115VAC LINE 115VAC NEUT. VALVE NEUTRAL 120VAC BLACK BLK-HI BLU/WHT... - Page 42 1083293-UIM-D-1116 NOTES Johnson Controls Unitary Products...
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Page 43: Start Up Sheet
1083293-UIM-D-1116 SECTION XIII: START UP SHEET 33" 97% - 98% AFUE Modulating Gas Furnace Start Up Sheet Proper furnace start up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City State or Province... - Page 44 Explain thermostat use and programming (if applicable) to owner Additional Job Detail Subject to change without notice. Published in U.S.A. 1083293-UIM-D-1116 Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 1083293-UIM-C-1016 York International Corp. 5005 York Drive Norman, OK 73069...
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