Table Of Contents - Neslab Steelhead 1 Instruction And Operation Manual

PREFACE
SECTION I SAFETY
SECTION II GENERAL INFORMATION
SECTION III INSTALLATION
SECTION IV OPERATION
SECTION V PREVENTATIVE MAINTENANCE
SECTION VI TROUBLESHOOTING
SECTION VII DIAGRAMS
APPENDIX A
APPENDIX B
APPENDIX C
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STEELHEAD HEAT EXCHANGER
Compliance ........................................................................................................ 2
Nameplate Data ................................................................................................. 2
Unpacking ........................................................................................................... 2
After-sale Support ............................................................................................... 2
Warnings ............................................................................................................. 3
Material Safety Data Sheets ............................................................................... 3
Description .......................................................................................................... 4
Specifications ..................................................................................................... 4
Site ...................................................................................................................... 5
Electrical Requirements ..................................................................................... 5
Safety Control Requirements ............................................................................. 5
Plumbing Requirements .................................................................................... 6
Facility Water Requirements .............................................................................. 6
Fluids .................................................................................................................. 6
Front Panel Gauges ........................................................................................... 7
Front Panel Controls ........................................................................................... 7
Low Profile Membrane Key Functions ................................................................ 9
LED Indicators .................................................................................................... 10
Controller Loops ................................................................................................. 12
Error Messages .................................................................................................. 15
MODICOMM RS-485 (CHX) ................................................................................ 16
Serial Communication Specifications ................................................................ 16
Pre Start Up & Filling Requirements .................................................................. 18
Start Up & Shut Down ......................................................................................... 19
Changing a Value ............................................................................................... 20
Remote Operation .............................................................................................. 20
Temperature Control .......................................................................................... 21
Flow Control ........................................................................................................ 21
Flow Monitors ...................................................................................................... 21
Low Level Monitors ............................................................................................. 21
Resistivity and Temperature Sensor .................................................................. 21
Service Contracts ................................................................................................ 22
General Guidelines ............................................................................................ 22
Daily Preventative Maintenance .......................................................................... 24
Fluid Inspection/Draining ................................................................................... 25
Fluid pH ............................................................................................................... 25
Stainless Steel Particulate Filter ........................................................................ 26
Barnstead DI Filter .............................................................................................. 26
Culligan DI Filter ................................................................................................. 27
Pump Motor Ball Bearing Lubrication ................................................................ 27
Reservoir Cleaning ............................................................................................. 27
Facililitization Problem Troubleshooting ............................................................ 28
Error Message Troubleshooting ........................................................................ 30
Flow Diagram ..................................................................................................... 33
Fork Lift Channel Dimensions ........................................................................... 34
Wiring Diagram ................................................................................................... 35
Remote Electronic Interface ............................................................................... A-1
Quick Start Up Procedures ................................................................................. B-1
Using the AMAT Heat Exchanger Configuration Touch Screen ......................... C-1