Related Manuals for Neslab Steelhead 1
Summary of Contents for Neslab Steelhead 1
- Page 1 (217) 352-9330 | Click HERE Find the Thermo / Neslab Steelhead 3 CHX at our website:...
- Page 2 STEELHEAD 1 CE97 30°C to 130°C Stainless Steel Heat Exchanger w/ MODICOMM RS-485 (CHX) Serial Communication Model 620099991707 Thermo Manual P/N U00206 Rev. 06/11/04 Instruction and Operation Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 3: Table Of Contents
STEELHEAD HEAT EXCHANGER PREFACE Compliance ......................2 Nameplate Data ....................2 Unpacking ......................2 After-sale Support ....................2 SECTION I SAFETY Warnings ......................3 Material Safety Data Sheets ................3 SECTION II GENERAL INFORMATION Description ......................4 Specifications ..................... 4 SECTION III INSTALLATION Site ........................ -
Page 4: Compliance
Preface Compliance Nameplate Data MODEL: STEELHEAD 1 PHASE: 3/PE 4WIRE FREQUENCY: 50/60 HERTZ FULL LOAD AMPS: 23/25 HEATER: 6KW @ 208VOLTS PUMP: 3.0 HP LARGEST LOAD HEATER 16.7 AMPS INTERRUPT CAPACITY: 10KA PER EN60898 10KAIC W/MAX 120 AMP FUSE PER UL1077... -
Page 5: Warnings
Section I Safety Warnings Performance of installation, operation, or maintenance procedures other than those described in this manual may result in a hazardous situation and may void the manufacturer's warranty. Transport the unit with care. Sudden jolts or drops can cause damage. Do not attempt to move the unit without proper lifting or moving equip- ment —... -
Page 6: Description
Section II General Information Description Specifications Temperature Range Reservoir Volume Unit Dimensions (Outer Envelope) Frame Dimensions Cooling Capacity Heating Capacity Flow Pressure 1. 22°C facility water with 2 - 8 GPM process water flow rate. 8°C or greater difference between process water and facility water. 2. -
Page 7: Site
Section III Installation Site Never place the unit in a location where excessive heat, moisture, or corrosive materials are present. To prevent damage, raise the leveling feet to the full up position when not in use. Secure the leveling feet by securing the jam nut on the leveling foot shaft to the case bottom. -
Page 8: Plumbing Requirements
Plumbing Requirements EMO Connector J3 Thermal Fluid Supply (to the tool) Power Inlet Thermal Fluid Return (from the tool) Facility Water Outlet Facility Water Inlet Facility Water Requirements Fluids Never use flammable or corrosive fluids with this unit. Do not use automobile anti-freeze. -
Page 9: Front Panel Gauges
Front Panel Gauges Front Panel Controls Main Disconnect Circuit Breaker EXT SENSOR HEAT ENABLE LOW FLOW COOL ADD FLUID PUMP FILTER LOCAL BREAKERS REMOTE HIGH TEMP FLUID LEAK HEAT LEVEL FAULT ON/OFF LOC/REM INT/EXT RESET RS485 NEXT ENTER HIGH TEMP RESET Artisan Technology Group - Quality Instrumentation ... - Page 10 Pad Lock - Lockout POWER - Amber RS485 ON/OFF NOTE: HEATER HIGH TEMPERATURE MANUAL RESET Resetting the button will automatically start the unit if the unit is in the ON mode. Supplying the wrong voltage to any of the remote interface pins can seriously damage the controller.
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Page 11: Low Profile Membrane Key Functions
Low Profile Membrane Key Functions ON/OFF ON/OFF LOC/REM RS485 LOC/REM RS485 INT/EXT INT/EXT INT T XXC EXT T XXC RESET RESET NEXT NEXT ENTER ENTER EXT SENSOR HEAT ENABLE LOW FLOW COOL ADD FLUID PUMP FILTER LOCAL BREAKERS REMOTE HIGH TEMP FLUID LEAK HEAT LEVEL FAULT... -
Page 12: Led Indicators
LED Indicators EXT SENSOR - Amber EXTT XXXC LOW FLOW - Amber ADD FLUID - Amber NOTE: FILTER - Amber RESET RESET BREAKERS - Amber PUMP TRIP HEAT TRIP HEAT TRIP PUMP TRIP PUMP TRIP HIGH TEMP - Amber Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 13 HEAT - Amber HEAT ENABLE - Green ON/OFF COOL - Green PUMP - Green NOTE: LOCAL - Green LOC/REM REMOTE - Green LOC/REM FLUID LEAK - Amber LEVEL FAULT - Amber RESET Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 14: Controller Loops
Controller Loops EXT SENSOR HEAT ENABLE LOW FLOW COOL ADD FLUID PUMP FILTER LOCAL BREAKERS REMOTE HIGH TEMP FLUID LEAK HEAT LEVEL FAULT ON/OFF LOC/REM INT/EXT RESET RS485 NEXT ENTER See page 14. See page 15. Figure 1 Changing Loops Artisan Technology Group - Quality Instrumentation ... - Page 15 Operators Loop YES key increments setpoint. NO key decrements setpoint. See Changing a Value on page 20. The display will flash while the setpoint is being changed. The new value is not used by the controller until the ENTER key is depressed. Displays the flow rate of the individual circulation loops in liters/minute.
- Page 16 Setup Loop Only qualified technicians should change the TUNING and ADDRESS values. Should you inadvertently find yourself in either area of the loop, press the NEXT key until the SAVE? prompt is displayed. Press NO to abort all changes. NOTE: This procedure will also restore the flow alarms to their previous values.
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Page 17: Error Messages
ERROR Messages PHASE ERR 24V OFF (Remote Mode Only) PUMP TRIP PUMP OVRLD HEAT TRIP PUMP CNTL HEAT CNTL RTD FAIL OVER TEMP Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 18: Modicomm Rs485 (Chx)
MODICOMM RS485 (CHX) Interface Serial Communication Serial Communication Specification Connection Point Configuration Optional Digital Input Points Optional Analog Input Points Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 19 Analog range values Heat Exchanger Controller’s 4X memory map Reference Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 20: Pre Start Up & Filling Requirements
Section IV Operation Pre Start Up & Filling Requirements Whenever removing the fill cap or refilling the unit release any built up pressure in the reservoir by opening the manual air bleed valve. When refilling the heat exchanger should be running or the chamber quick disconnects detached from the unit so fluid will not run back from the lines or application to the reservoir and create an over-spill condition. -
Page 21: Start Up & Shut Down
Start Up & Shut Down Before starting unit make sure the flow control valve located behind the access door on the front of the unit is closed to prevent excessive start- up pressures. The valve handle should be in the upright position. After the unit has started, open the valve until the desired flow and pressure is observed on the front panel displays. -
Page 22: Changing A Value
Changing a Value ENTER ENTER NEXT NEXT NEXT ENTER NEXT Remote Operation Verify that the remote interface cable is connected to the correct inter- face port on the tool. If the interface cable is plugged into the incorrect port on the tool, the Steelhead controller can be damaged. Artisan Technology Group - Quality Instrumentation ... -
Page 23: Temperature Control
Temperature Control Flow Control Flow Monitors Low Level Monitors Resistivity & Temperature Sensor Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 24: Service Contracts
Section V Preventative Maintenance For personal safety and equipment reliability, the following procedures should only be performed by a qualified technician. Contact our Ser- vice Department for assistance (see Preface, After-sale Support). Shut down the system and lock the main circuit breaker in the OFF position before attempting any preventative maintenance. - Page 25 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 26: Daily Preventative Maintenance
ACTION Daily Weekly Every 3mos Every 6mos Every 12mos Check Controller Check Flow Indicators Check ADD Fluid LED Check Drip Pan Check Fault Indicator Inspect Fluid Measure Fluid pH x or Clean Particulate P>15psi Filter Element see text x or Change Barn- RES<desired level stead DI Filter... -
Page 27: Fluid Inspection/Draining
Fluid Inspection/Draining Failure to remove corrosion by-products or particles in your system may rapidly lower resistivity, clog the particulate filter, and result in damage to the mechanical seals contained in the unit’s pump. Before changing the fluid, lower the operating temperature of the unit to prevent injury from contact with the hot temperature fluid. -
Page 28: Stainless Steel Particulate Filter
Particulate Filter Element (Part# 008371) Slowly NOTE: Head Outlet Inlet Head Gasket (016859) Ring Nut Clockwise turn to loosen Barnstead DI Filter (Part# 008699) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 29: Culligan Di Filter
® Do not overtighten. NOTE: Culligan DI Filter (Part# 026272) NOTE: Pump Motor Bearings Lubrication Reservoir Cleaning Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 30: Facililitization Problem Troubleshooting
Section VI Troubleshooting Facilitization Problem Troubleshooting Problem Possible Cause Recommendation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 31 Problem Possible Cause Recommendation ® Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 32: Error Message Troubleshooting
Error Message Troubleshooting Actions listed below should be performed only by a competent technician. Contact NESLAB Service for assistance. Error Message Type Indication Action Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 33 Error Message Type Indication Corrective Action Continued on next page. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 34 Error Message Type Indication Corrective Action Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 35: Flow Diagram
Section VII Diagrams Flow Diagram Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 36: Fork Lift Channel Dimensions
Fork Lift Channel Dimensions 1.75" 6.375" 14.93" Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 37: Wiring Diagram
Appendix A - Remote Electronic Interface STANDARD AMAT 5000 PLATFORM INTERFACE Connecting the Steelhead to the NESLAB HEAT EXCHANGER port will damage the Steelhead controller. Continued on next page Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 38 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 39 Appendix B Quick Starting Procedures Before starting Start up procedure Use 100% Electronic Grade Ethylene Glycol. ° Note: Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 40: Using The Amat Heat Exchanger Configuration Touch Screen
Appendix C Using the AMAT Heat Exchanger Configuration Touch Screen NOTE Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...