Milli-Q IQ 7003 User Manual
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Milli-Q IQ 7003 User Manual

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User Manual
Milli-Q
IQ 7003/7005/7010/7015
®

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Summary of Contents for Milli-Q IQ 7003

  • Page 1 User Manual Milli-Q IQ 7003/7005/7010/7015 ®...
  • Page 2 Table of contents INTRODUCTION System overview QUICK START Exit screensaver Dispense ultrapure water (Q-POD) Dispense pure water (E-POD) Dispense report View & manage Alerts and Alarms Navigate the screen interface CONSUMABLE MENU INFORMATION MENU System History Flow schematic Troubleshooting Contacts SETTINGS MENU Manager access &...
  • Page 3 This user manual is a guide for use during the normal operation and maintenance of a Milli-Q IQ 7003/7005/7010/7015 water purification system. It is highly recommended to fully read this manual and comprehend its contents before handling the water purification system.

  • Page 4: System Overview

    System overview Milli-Q IQ 7003/7005/7010/7015 consists of different units: POD (Point of Dispense) with screen Electrical connections interface POD dispenser Hydraulic connections POD base Storage tank Dispensing wheel Milli-Q IQ Element (optional) ® Water purification unit Introduction...
  • Page 5 Description of the system The Milli-Q IQ 7003/7005/7010/7015 manages the production and the distribution of pure ® (Type 2) and ultrapure (Type 1) water from a tap water source. It is composed of three different sections: • Water purification unit manages the production of pure and ultrapure water.
  • Page 6 This system uses potable tap water as feed and produces pure (Type 2) and ultrapure water (Type 1) delivered by independent POD dispensers. The system is divided into three sections. These are the production, the storage and the distribution. Production: water first purified...

  • Page 7: Exit Screensaver

    QUICK START Exit screensaver If the setting is active and there has been a certain time of user inactivity, the screensaver will be displayed on the POD touch-screen. Screensaver Tap anywhere on the screen or initiate a manual dispense by pressing the dispenser wheel to exit the screensaver.
  • Page 8 Dispense pure water (E-POD) It is a good practice to always recirculate water before dispensing. To do this, press on the recirculation icon, this also refreshes the water quality parameters: • Elix resistivity • Temperature There are several options to dispense pure water: Manual Dispensing To start dispensing at low flow, turn the To start dispensing at full flow, press down on...
  • Page 9 Volumetric Dispensing (20mL to 100L) Enables a user to auto dispense a pre-selected volume. Note: When connected to a storage tank, always make sure there is enough water present before dispensing. This information is always displayed on the main screen. 1- Select unit and input volume to 2- Press the start icon on the screen or the dispense, press ok to validate.

  • Page 10: Dispense Report

    Dispense report A dispense report is automatically produced after each dispensing operation. A dispensing operation is considered to be all dispenses with less than 10 second intervals between them. This can be interrupted at any time by pressing on the dispense report icon that becomes available on the home screen as soon as a dispense is initiated.

  • Page 11: View & Manage Alerts And Alarms

    View & manage Alerts and Alarms Alerts give you advanced warning when maintenance is required and Alarms notify you when the system has encountered a technical issue. Press on the alert or the alarm icon present in the bottom bar to display the alert(s) or/and alarm(s) which are active.

  • Page 12: Navigate The Screen Interface

    Navigate the screen interface Each POD has a 5” touch-screen that allows a user to control and monitor the water system. All sub-menus and applications can easily be reached in a few clicks or swipes, as on a smart- phone. HOME SCREEN Home - Water quality...
  • Page 13 Apps When there are multiple lines, a scroll bar is present to swipe up & down ••• Indicates how many screens are present and where you are. Swipe left & right anywhere on screen to switch between screens. Pops-up When you click in a zone of text, the keypad will automatically appear.
  • Page 14 CONSUMABLE MENU Viewing Consumables Status Colour icons allow to instantly view the status of all installed consumables. Green: no action required Yellow: notice for a maintenance action Red: maintenance required! ••• Press on the icon to get the consumable ID, ordering information and a description of the purification technology.
  • Page 15 Consumable identification with card reading Some of the consumables come with a card for scanning and identification by the system. For sys- tem consumables, the card must be scanned on the end of the dispenser (e-Sure tag reader). Consumable Menu...

  • Page 16: Information Menu

    INFORMATION MENU This menu contains useful system information and provides a system status. Dispensing is available while in this menu. Available apps: System History Troubleshooting Contacts Flow schematic System Find system details Select System ID to find the information on the water system model and installation details.

  • Page 17: Flow Schematic

    Flow schematic This is a graphic representation of the hydraulic components of the water purification system. Components change colour depending on the state and system status. Grey - inactive Blue - active Yellow - maintenance alert Red - technical issue alarm Production flow schematic Distribution flow schematic Troubleshooting...
  • Page 18 Contacts To edit contact information, login as the system manager, go to page 19 Settings > Manager access. The user parameters are used on various reports generated by the system and can quickly help users identify the right contact for any questions or issues. Technical support hotline In case of troubleshooting Application specialist...

  • Page 19: Settings Menu

    SETTINGS MENU Different settings are available to customize the water purification system operation. Depending on the user profile (end-user operator / system manager) some of the settings will have either read-only or read & write access. System Settings End-user Manager System Screen saver Read only...
  • Page 20 System Settings End-user Manager Distribution alarm Product resistivity configuration Product TOC IPAK Quanta Millipak Millipak Gold LC-Pak VOC-Pak EDS-Pak LC-Pak 0.1µm 0.1µm-Pak Connectivity Local network Read only Date, Time & Lan- Time zone - Date - Time Read only guage Select language Read only Password...

  • Page 21: Manager Access & Password

    Available apps: System Date, Time & Configuration Password Configuration Language ° C/° F Alarm Configuration Units Connectivity Note: Dispensing while in this menu is not available. Manager access & password Login as a Manager 1. Press on the menu button from the Home page.

  • Page 22: System Configuration

    System configuration Lab close When leaving the lab for long periods of inactivity, this mode can be activated to save energy and reduce wear of system components. Recirculation is reduced to once a day. 24h prior to resuming lab activity, the system automatically resumes a recirculation every hour, ensuring it is ready for use.

  • Page 23: Production Configuration

    Production configuration The system includes a periodic EDI rinsing feature to ensure a good system performance and water quality is always maintained. The rinsing will take place at the time of the day set in Periodic EDI rinsing check time, that can be chosen by the system manager to better adapt to the work time schedule.
  • Page 24 Accessories Water sensor A water sensor can be connected to the system unit to stop the system from producing water in case of water spillage. Up to 3 sensors can be connected in series to cover a wider surface area. Foot pedal The pedal is connected to the base of the Q-POD.

  • Page 25: Alarm Configuration

    Alarm configuration Adjust the alarm set points by either clicking on the arrows or alternatively, click in the box to access the keypad and directly type-in the value. Water quality • Product resistivity/conductivity • Product TOC Inlet strainer clean It is recommended to clean the inlet strainer once a year to avoid it becoming clogged. Depend- ing on the feed water and its particle concentration, the inlet strainer clean frequency can be adapted.
  • Page 26 2. Select the appropriate city. If you have not found a city, make sure you are in the right time zone. The Milli-Q system is now configured to display current local time and automatically updates ®...
  • Page 27 Units Units can be formatted to local needs: Resistivity / Conductivity MΩ.cm µS/cm Temperature °C °F Storage tank level Pressure Bar / kPa / psi Select and press on the unit of interest. The selected unit will appear in blue. Press “OK” to confirm selection and exit the pop-up.

  • Page 28: Maintenance Menu

    MAINTENANCE MENU The maintenance of the system is easy thanks to the step-by-step instructions contained in the wizards. In addition, a new cartridge design means that pack removal and installation in the system unit is quick and effortless. Available apps: Install Care/cleaning consumables...

  • Page 29: Consumable Installation Wizards

    Consumable installation wizards A maintenance wizard can be accessed in different ways: Through the Maintenance menu A shortcut from an Alert or Alarm pop-up A shortcut from a consumable pop-up IPAK Gard and IPAK Quanta IPAK Gard 3-5 pretreatment pack : IPAKGARA1 ®...
  • Page 30 Pack Replacement Note : The Milli-Q IQ 7010/7015 systems have 3 packs (2 IPAK Gard + 1 IPAK Quanta) whereas the Milli-Q IQ 7003/7005 systems have 2 packs (1 IPAK Gard + 1 IPAK Quanta).
  • Page 31 Application POD-Pak installation 1. Select Install consumables app and click on Install application POD-Pak. 2. Select the POD-Pak to be installed, click on the Next button and follow the self- guided wizard. Do not over tighten the twist & lock action when installing a new POD-Pak.

  • Page 32: Cleaning & Sanitization

    Cleaning & Sanitization Cleaning the inlet strainer The purpose of the inlet strainer is to prevent large particles from entering the Milli-Q system. If the inlet strainer becomes clogged, then feed water does not flow freely to the system. Select Care/Cleaning app and click on Inlet strainer clean. Follow the self-guided wizards.
  • Page 33 Cl2 Cleaning Follow the self guided wizard. Contact your service representative for further information. PH Cleaning Follow the self guided wizard. Contact your service representative for further information. Depressurization This temporarily stops production and all water processes. This function is not necessary during normal system operation.
  • Page 34 UV lamps - mercury free Contact the technical support hotline to organize a replacement visit. Hazardous voltage! It is highly recommended to have a qualified Milli-Q field service representative to change the ech o UV Hazard of electrical arc flash will lamps.
  • Page 35 SELF HELP GUIDE Depressurize system Depressurize both the Production and Distribution sections of the system in case of water leak to temporarily stop production and all water processes. Go to page 32 Maintenance > Depressurization. Identify the source of the leak. Once fixed, to exit this mode, a user will need to go back to the home screen on which the initial depressurization took place and select Exit button on the drop-down screen for dispensing to become available again on all Q-PODs.
  • Page 36 Close the vent once the air has been released. • One possible reason for a decrease in Milli-Q Water flowrate is a clogged POD-Pak. The POD-Pak should be replaced when it appears to be clogged.
  • Page 37 ICONS Icon Meaning/Function Icon Meaning/Function Recirculation Dispensing Volumetric dispensing Assisted dispensing Start dispense Stop dispense Alarm with number of active Alert alarm(s) Home Menu Storage tank System manager logged in Mass storage USB connected Ethernet - LAN status connected Slider ON Slider OFF Back Calendar entry...

  • Page 38: Requirements And Specifications

    5 L/h for IQ 7005 Flow rate 10 L/h for IQ 7010 15 L/h for IQ 7015 The Milli-Q IQ 7003/7005/7010/7015 system is intended to produce ultrapure water that meets or exceeds requirements as described by the organizations below: Organization Water quality / grade...
  • Page 39 2 L/min Volumetric Dispensing Accuracy +/- 2% for QPOD ; +/- 5% for EPOD The Milli-Q IQ 7003/7005/7010/7015 system is intended to produce ultrapure water that meets or exceeds requirements as described by the organizations below: Organization Water quality / grade...
  • Page 40 <1 cfu/mL Flow rate up to 2 L/min Note : These specifications are valid for a Milli-Q IQ Element Unit fed by water produced by a Milli-Q IQ 7003/7005/7010/7015 System with resistivity at 18.2 MΩ.cm and TOC < 5 ppb. ®...
  • Page 41 Feed Water The system has been designed to operate within feed water requirements: Parameter Value or range Pressure 1 bar < P < 6 bar Type of water Potable tap water Temperature 5 - 35°C (41 - 95°F) Conductivity < 2000 μS/cm @ 25° C Dissolved CO <...

  • Page 42: System Specifications

    ZIQ7015T0 50-60 Hz ±10% 600 VA 100 – 240 V ± 10% Environmental Specific environmental conditions have to be respected to ensure normal operation of the Milli-Q system. Location indoor use only Ambient operating temperature room temperature ranges from 4°C to 40°C...
  • Page 43 Communication Each POD has a large HD capacitive 5” touch screen (Resolution: 800*480) that allows control and monitoring of the system. The POD has a built-in USB port that offers the possibility to download the water system user manual or to export the system data and/or history. The Host interface is compliant with the USB 2.0 High-speed standard.

  • Page 44: Dimensions And Weights

    Dimensions and weights Water purification unit (7003/7005) Water purification unit (7010/7015) Requirements and specifications...
  • Page 45 Storage tank 25L - 50 L - 100 L Requirements and specifications...
  • Page 46 30 kg (66.13 lb) Q-POD/E-POD dispenser 4.7 kg (8.8 lb) 7.2 kg (15.4 lb) 5.5 kg (11 lb) Milli-Q IQ Element 7.5 kg (15.43 lb) 10.3 kg (22.04 lb) 9.1 kg (19.84 lb) Water storage 25 L 6.7 kg (13.22 lb) 8.5 kg (17.63 lb)

  • Page 47: Ordering Information

    External solenoid valve EXTSV00A1 Multi system installation kit ZIQ7MSKT1 Storage tank frame 25 L TANKA025 Storage tank frame 50 L TANKA050 Storage tank frame 100 L TANKA100 Storage tank top assembly TANKT0PA1 Milli-Q IQ Element purification system ZIQELEMT0 Requirements and specifications...
  • Page 48 CDUFBI0A1 LC-Pak polisher LCPAK00A1 EDS-Pak polisher EDSPAK0A1 VOC-Pak polisher V0CPAK0A1 Vent filter HF (for high flow applications) TANKVH1A1 Vent filter TANKV01A1 e-Sure dispenser tip ZFDISTPA1 Prepak filter pretreatment pack PRPK000A1 MILLI-Q IQ Element consumable kit IPAKICPK1 ® Requirements and specifications...

  • Page 49: Legal Information & Warranty

    US and Canada. Safety information Your Milli-Q system should be operated according to the instructions in this user manual. In particular, the hydraulic and electrical specifications should be followed and met. It is important to use this equipment as specified in this manual; using this equipment in a different manner may impair the safety precautions of the Milli-Q System.

  • Page 50: Safety Information

    CB certificates can be verified at www.members.IECEE.org. In case of wall mounted installation: For the system Milli-Q IQ 7003/7005/7010/7015 : Use a wall capable of supporting a maximum load of 120 kg. Use 6mm diameter stud and fasteners capable to support a maximum load of 60 Kg each.

This manual is also suitable for:

Iq 7005Iq 7010Iq 7015

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