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Summary of Contents for Milli-Q IQ Element
- Page 1 ® User Manual Milli-Q IQ Element ®...
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Page 2: Table Of Contents
Table of contents INTRODUCTION System identification Intended use Milli-Q IQ Element unit components ® Flow schematics QUICK START Navigate the screen interface Dispensing ultrapure water Dispense report MAINTENANCE AND SETTINGS Milli-Q IQ Element unit settings ® Distribution depressurization Consumables kit replacement standard operating procedure Purging air from the IPAK Quanta ICP cartridge ® Icons REQUIREMENTS AND SPECIFICATIONS System specifications Dimensions and weight Ordering Information LEGAL INFORMATION & WARRANTY... -
Page 3: Introduction
INTRODUCTION Congratulations! Thank you for buying a Milli-Q IQ Element unit. ® Installation of this product should be followed by a qualified service representative with access to qualified installation documentation. This user manual is a guide for use during the normal operation and maintenance of a Milli-Q ® Element unit. It is highly recommended to fully read this manual and comprehend its contents before handling it. System identification System Catalogue number Voltage Frequency Milli-Q IQ Element unit ZIQELEMT0 ® The system is electrically powered and hydraulically fed by a Milli-Q IQ 7003/7005/7010/7015 ® system - or by a Milli-Q IQ 7000 system - working themselves within the 100-240 V and 50- ® 60Hz ranges respectively for the voltage and frequency. Manufacturing site: Millipore SAS, 67120 Molsheim, France For more information on your Milli-Q system, please call your local representative or visit our website www.emdmillipore.com (North America) or www.merckmillipore.com (Rest of the World). Intended use Merck KGaA does not warrant the product for any specific application. It is up to the user to determine if the quality of the water produced by the product matches their expectations, fits with norms/legal requirements and to bear responsibility resulting from the usage of the water. - Page 4 Milli-Q IQ Element unit components ® Foot pedal USB port Milli-Q IQ Element unit front cover IPAK Quanta ICP ® ® Dispensing tubing support Optimizer LW™ final filter Optimizer by-pass Milli-Q IQ Element unit product tubing ® Milli-Q IQ Element unit HMI e-Sure tag reader ® Introduction...
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Page 5: Flow Schematics
Flow schematics Milli-Q IQ Element unit flow schematic: ® Milli-Q® IQ Element Connection from the Milli-Q ® IQ 7000 system or the Milli-Q ® Milli-Q IQ Element unit product tubing ® 7003/7005/7010/7015 system to the Milli-Q IQ Element unit ® Flowmeter Check-valve Connection from the Milli-Q IQ Element ®... - Page 6 Location of the Milli-Q IQ Element unit on the system flow schematic ® Milli-Q IQ Element unit connected on a Milli-Q IQ 7000 system: ® ® Milli-Q IQ Element unit ® Milli-Q IQ Element unit connected on a Milli-Q IQ 7003/7005/7010/7015 system: ® ® Milli-Q IQ Element unit ® The Milli-Q IQ Element unit is located on the distribution side of the flow schematic. ® Regardless of the system type that is attached to the Milli-Q IQ Element unit, one Q-POD can ®...
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Page 7: Quick Start
QUICK START Navigate the screen interface HOME SCREEN Home - Water quality information - Dispensing functions - Alerts & Alarms (when applicable) - Dispense report (when applicable) MAIN MENUS Menu - Consumables - Information - Settings - Maintenance - Login Go to Go to Go to Go to Go to Consumables Information Settings Maintenance Manager access Menu Menu Menu Menu Quick start... -
Page 8: Dispensing Ultrapure Water
Before dispensing It is a good practice to always recirculate water before dispensing. To do this, press on the recirculation icon , this also refreshes the water quality parameters: • Product resistivity • TOC • Temperature When connected to a storage tank, always make sure there is enough water present before dispensing. This information is always displayed on the main screen. Dispensing ultrapure in free flow mode Enables a user to dispense manually in a free flow mode. 1. To dispense ultrapure water, use the food pedal switch connected to the base of the Milli-Q ® IQ Element unit, as shown in the picture below. 2.Press once and quickly release to dispense in full flow. 3. Press and hold to start dispensing in drop-by-drop, keep pressing to increase the flow rate until full flow is reached. Release at the chosen flow rate. 4. Press one additional time when you wish to stop the flow dispensing. Quick start... - Page 9 Dispensing ultrapure water in volumetric dispensing mode Enables a user to auto dispense a pre-selected volume (20mL to 100L). Simply press the icon of the Home screen to start a volumetric dispensing. 1- Press the pre-selected volume box to 2- Select the unit. set the desired volume to dispense. If the volume is set as you expect, either press the start button on the screen or the foot pedal to initiate the dispense. 3- Select the desired volume and press 4- Either press the stop button on the screen or “OK” to validate.
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Page 10: Dispense Report
Dispense report A dispense report is automatically produced after each dispensing operation. A dispensing operation is considered to be all dispenses with less than 10 second intervals between them. This can be interrupted at any time by pressing on the dispense report icon that becomes available on the home screen as soon as a dispense is initiated. 1. Consult the report data Dispense report Click on the dispense report icon: 2. Personalize (assign a name or experiment number) In the user ID field, enter the content of your choice (max 15 characters) 3. Export • Scan the QR code from a mobile device to instantly retrieve the report. • Click on the export button to save the report on a USB key. 4. Automatic archiving The dispense report icon on the home screen will automatically disappear after 5 minutes of inactivity. Each dispense report, whether consulted or not, is automatically archived and can be retrieved anytime by going in the history report section available in the information menu. -
Page 11: Maintenance And Settings
IQ 7000 system or the distribution ® side of the Milli-Q IQ 7003/7005/7010/7015 ® system. The distribution depressurization is available by going in “MAINTENANCE”, “Depressurization”. This feature is not necessary during nor- mal system operation. Please refer to the Milli-Q IQ 7000 system or Milli-Q ® ® 7003/7005/7010/7015 system user manuals for more information. Press the “Exit maintenance” button to re-pres- surize the distribution. Maintenance and settings... -
Page 12: Consumables Kit Replacement Standard Operating Procedure
Consumables kit replacement standard operating procedure 1: Unpack the IPAK Quanta ICP Cartridge. Write today’s date on the small sticker at the bottom. ® 2: Remove the Milli-Q IQ Element unit front cov- 3: Click on the Menu button to access the ® MAINTENANCE section. 5: Depending upon the system type that feeds the Milli-Q IQ Element unit, either click on “IPAK ® 4: Click on “Install consumables”. Meta - IPAK Quanta - IPAK Quanta ICP - Optimizer” or “IPAK Quanta - IPAK Quanta ICP - Optimizer - installation”. 6: Depending upon the system type that feeds the Milli-Q IQ Element unit, you now see either of ® both screens shown below. Be sure to meet the pre-requisite ahead of pressing “Next”. Important: In addition to the 20 L (Milli-Q IQ 7003/7005/7010/7015) or 30 L (Milli-Q IQ 7000) in the tank ® ® required to proceed the wizard, additional 20L will be necessary for the Optimizer™ LW final filter rinsing (step 21). If your Milli-Q... - Page 13 7: Scan the RFID card (delivered in the Milli-Q IQ Element consumable kit) on the e-Sure tag to ® register the installation date, lot number and catalog number details. You can alternatively manually type in the information. Click on “Next” to continue. 8: Depressurize using the foot pedal. Click on “Next” 9: Replace the IPAK Quanta . If applicable (Mil- ® to continue. li-Q IQ 7000), also replace the IPAK Meta ® ® Note: More details about the IPAK Quanta and IPAK Meta in the IQ 7000 or ® ® IQ7003/7005/7010/7015 user manuals. 10: Once the IPAK Quanta - and if applicable the IPAK Meta - is/are replaced, click on “Next”. ® ® Maintenance and settings...
- Page 14 11: The end of the dispenser tubing still being 12: Click on “Next”. over a sink, click on “Next”. 14: Install the Optimizer™ by-pass. You will nor- 13: Remove the old Optimizer LW™ final filter. mally find it in a little plastic bag attached to the Wipe the water going out from the tubings. product tubing. 14 bis: Mind the way the cone fitting is oriented on the photograph below. The narrow circle of the 15: Remove the old IPAK Quanta ICP ® cone must be oriented toward the by-pass. Same logic for the upper cone fitting. Maintenance and settings...
- Page 15 16: Install the new IPAK Quanta ICP . Do not forget to tighten both the knobs to secure the car- ® tridge. 17: Click on the “Start rinsing” button. 18: Use the foot pedal to proceed. 19: Wait 10 minute for the rinsing to be complete 20: Remove the Optimizer™ by-pass. Keep it in a and the home screen to be displayed. Depressur- safe location for the next replacement. ize the distribution as described page 9. Maintenance and settings...
- Page 16 23: Press the “Exit maintenance” button on the 24: From the home screen, perform a volumetric HMI. rinsing of 20L (refer to the Quick Start chapter). 25: Purge the air out of the IPAK Quanta ® cartridge (refer to the dedicated chapter) and out 26 : Reinstall the Milli-Q IQ Element unit front ® of the Optimizer LW™ final filter by temporary cover. Congratulations, you are set ! loosening its the upper nut. Maintenance and settings...
- Page 17 Consumables tracability The consumable data registration is included in the “Consumables kit replacement standard operating procedure” previously described (step 7, page 11). You can re-register the consumables lot number by going in “MAINTENANCE”, “Install consumables” and either “Optimizer” and/or “IPAK Quanta ICP”: In both “Optimizer” and “IPAK Quanta ICP”, the catalog number is the same: “ IPAKICPK1”. The lot number is the same for a given Milli-Q IQ Element consumable kit. ® Example: In “Optimizer” you can see the following screen: You can either manually type in or fetch the data by scanning the RFID card on the e-Sure tag reader. If you manually type in the data, replace “XXXXXXXXXXXX” by the actual lot number of the kit. You can find the serial number written on the label of the kit box. The exact same data has to be typed in/scanned in “IPAK Quanta ICP”. Maintenance and settings...
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Page 18: Purging Air From The Ipak Quanta Icp
Purging air from the IPAK Quanta ICP cartridge ® 1: Make sure you are not in maintenance mode. 2: Get a screwdriver with a very thin shaft and Otherwise, press the “Exit maintenance” button small head. You can alternatively use a mechani- to go back to the home screen. cal pencil provided that the lead is retracted. 3: Gently insert the screwdriver into the IPAK 3: Locate the small hole on the top part of the Quanta ICP cartridge. This will open a small ® IPAK Quanta ICP cartridge. vent that will expel any air in the IPAK Quanta ® cartridge. ® Important: Be very careful when pushing the tip of the screwdriver into the vent hole of the IPAK Quanta ICP cartridge. The vent hole only needs to be opened a very small amount. Wear goggles. -
Page 19: Icons
Icons Icon Meaning/Function Icon Meaning/Function Recirculation Dispensing Volumetric dispensing Back to main menu Start dispense Stop dispense Alarm with number of active Alert alarm(s) Home Menu Storage tank System manager logged in Mass storage USB connected Ethernet - LAN status connected Slider ON Slider OFF Back Calendar entry Production Unit producing Production Unit standby water Production Unit blocked Production Unit maintenance Production Unit Maintenance exit Maintenance and settings... -
Page 20: Requirements And Specifications
Parameter Value or range Resistivity 18.2 Mohm.cm @ 25°C Total Organic Carbon (TOC) ≤ 5 ppb Flow rate up to 1.5 L/min Notes : • These specifications are valid for a Milli-Q IQ Element Unit fed by water produced by a Milli-Q ® IQ 7003/7005/7010/7015 system or by a Milli-Q IQ 7000 system with a resistivity at 18.2 ® Mohm.cm and a TOC below 5 ppb. • Some specifications may only be achieved after start-up and only if the system has been rinsed correctly. Communication Each Milli-Q IQ Element unit has a large HD capacitive 5” touch screen (Resolution: 800*480) ® that allows control and monitoring of the system. -
Page 21: Dimensions And Weight
FCC part 15: 2014 Code of federal regulations. Title 47 – Telecommunication chapter 1- Federal Communication Commission. Part 15- Radio frequency devices Sub-part C- Intentional Radiators Limits and Methods of meas- urement of radio disturbance. System software System software included in this product contains copyrighted software that is licensed under the GNU GPL. The legal notices are available in the Milli-Q IQ Element unit display: Information menu > ® System app > Legal Notices. Dimensions and weight System Type Dry weight Shipping weight Operating weight Milli-Q IQ Element 7.5 kg (16.5 lb) 10.3 kg (22.7 lb) -
Page 22: Ordering Information
For more information about recycling of products containing electric or electronic components, please contact your local recycling representative or organization. Ordering information Accessories Name Catalog Number Milli-Q IQ Element purification system ZIQELEMT0 ® Foot pedal ZMQSFTSA1 Connector 2m System-POD ZFC0NN2SQ... -
Page 23: Legal Information & Warranty
All other trademarks are trademarks of their respective manufacturers. The Life Science Business of Merck KGaA, Darmstadt, Germany operates as MilliporeSigma in the US and Canada. “QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan and other countries.” Safety information Your Milli-Q system should be operated according to the instructions in this user manual. In particular, the hydraulic and electrical specifications should be followed and met. It is important to use this equipment as specified in this manual; using this equipment in a different manner may impair the safety precautions of the Milli-Q System. Installation and maintenance should only be done by a qualified person. Appropriate personal protective equipment (PPE) must be worn and safe work practices must be followed.
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