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HOGG & DAVIS ODP 200 PPS Manual

20'000 lb drum puller
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ODP 200 PPS
Parts Manual
The information, specifications, and illustrations in this manual are on
the basis of information available at the time it was written. The
specifications, torque values, pressures of operation, measurements,
adjustments, illustrations, and other items can change at any time.
These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 1.0

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  • Page 1 ODP 200 PPS Parts Manual The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time.

  • Page 2: Table Of Contents

    ODP 200 PPS 20,000 Lb Drum Puller Table of Contents Table of Contents ..................- 2 - Product Warnings ..................- 3 - General Specifications ................- 4 - Puller – Main Unit Curb Side ............... - 6 - Puller – Main Unit – Street Side ............- 7 - Control Panel ..................

  • Page 3: Product Warnings

    ODP 200 PPS 20,000 Lb Drum Puller Product Warnings These warning labels and others like it are placed in critical areas of the machine. The warnings are to be read and fully understood prior to operation of the unit. © COPYRIGHT 2013 HOGG & DAVIS, INC...

  • Page 4: General Specifications

    ODP 200 PPS 20,000 Lb Drum Puller General Specifications This unit is designed to install / tension overhead cable/conductor.  Single Reel Puller  Pulling Computer  Constant Line Pull System  20,000 lbs Maximum Line Pull  275 hp Tier III Diesel ...
  • Page 5 ODP 200 PPS 20,000 Lb Drum Puller Operating Instructions All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.

  • Page 6: Puller - Main Unit Curb Side

    ODP 200 PPS 20,000 Lb Drum Puller Puller – Main Unit Curb Side 1. Grounding Lugs. There are two lugs welded to the rear of the unit on the hitch plate section. They are to be used for grounding only.

  • Page 7: Puller - Main Unit - Street Side

    ODP 200 PPS 20,000 Lb Drum Puller Puller – Main Unit – Street Side 1. Fuel Tank. DIESEL FUEL ONLY. 60 Gallon capacity 2. Engine access cover 3. Hydrostatic Pumps 4. Hydraulic Tank. 50 Gallon Capacity. ISO 46 or equivalent.

  • Page 8: Control Panel

    ODP 200 PPS 20,000 Lb Drum Puller Control Panel 1. Over spin Brake Pressure. This gauge displays the pressure at which the Over spin Brake is operating. DO NOT EXCEED 600 PSI. 2. Sensor Heat. In cold conditions, it may be necessary to heat the pulling sensor for a few minutes prior to operation ©...

  • Page 9: Joystick Functions

    ODP 200 PPS 20,000 Lb Drum Puller 3. Over spin Brake. This controls the over spin brake and at what pressure you apply. Clockwise to apply and counter clockwise to release. DO NOT OPERATE PULLER WITH BRAKE APPLIED. Damage to the brake caliper and rotor may occur as well as providing false pressure readings.
  • Page 10 ODP 200 PPS 20,000 Lb Drum Puller  Pay Out Release. This button must be pressed while attempting to pay out under power. By pressing the Operator Presence Trigger while pressing the Pay Out Release, moving the Joystick towards the Pay Out position will allow the reel to pay out under power.

  • Page 11: Drive Engagement

    ODP 200 PPS 20,000 Lb Drum Puller Engaged Disengaged Drive Engagement Above is a top view of the drive dog couplers in their engaged and disengaged state. Please be sure all clutch pins are installed when engaged and disengaged, or damage may occur.

  • Page 12: Setup On The Job

    ODP 200 PPS 20,000 Lb Drum Puller Setup on the Job Setup of the unit Hogg & Davis, Inc. recommends following the methods described in the following publications: IEEE Std 524-1992 IEEE Guide to the Installation of Overhead Transmission Line...

  • Page 13: Rope Payout Procedure (Free Wheel)

    ODP 200 PPS 20,000 Lb Drum Puller Rope Payout Procedure (Free Wheel) When beginning the rope payout feature, be sure that the engine is turned off. Ensure that all tension is removed from the pulling rope before attempting to remove drive pin.

  • Page 14: Pulling Computer

    ODP 200 PPS 20,000 Lb Drum Puller Pulling Computer This unit is equipped with a computer control that allows the operator to preset the Maximum Line Pull as well as the Maximum Line Speed. During the pull, no matter the length of cable in the air, the computer calculates the drum diameter and adjusts the hydraulic system to provide a constant pulling control.
  • Page 15 ODP 200 PPS 20,000 Lb Drum Puller © COPYRIGHT 2013 HOGG & DAVIS, INC - - 15 - -...

  • Page 16: Set Pull

    ODP 200 PPS 20,000 Lb Drum Puller Set Pull There can be up to four preset “Pulls” in the computer at one time. They are labeled, Pull 1-4 and utilize the corresponding buttons on the left hand side of the pulling computer control.
  • Page 17 ODP 200 PPS 20,000 Lb Drum Puller  Menu – Returns to the Main Menu Screen  Pull and Speed – Below the Menu label on the screen, the PRESET Maximum Line Pull and Speed are displayed  Select Pull – This button brings up the Select Pull Screen ...

  • Page 18: Hours Screen

    ODP 200 PPS 20,000 Lb Drum Puller Hours Screen This screen displays the current hours on the engine oil filters, hydraulic oil filters, the time the winch has been activated (pay in and pay out time) and engine hours. © COPYRIGHT 2013 HOGG & DAVIS, INC...

  • Page 19: System Screen

    ODP 200 PPS 20,000 Lb Drum Puller System Screen This screen displays the current System Pressure, Charge Pressure, Motor RPM, and the Drum Diameter. This screen is primarily used for troubleshooting. © COPYRIGHT 2013 HOGG & DAVIS, INC - - 19 - -...

  • Page 20: Joystick

    ODP 200 PPS 20,000 Lb Drum Puller Joystick This screen gives a graphic display of the Joystick and its functions. © COPYRIGHT 2013 HOGG & DAVIS, INC - - 20 - -...

  • Page 21: Engine

    ODP 200 PPS 20,000 Lb Drum Puller Engine This screen displays all current information regarding the engine on the puller. ***These instructions assume that the operator has set the proper drive dog(s) for the reel to be pulled in. © COPYRIGHT 2013 HOGG & DAVIS, INC...

  • Page 22: Pulling Control

    ODP 200 PPS 20,000 Lb Drum Puller Pulling Control The Following instructions explain how to properly set up the unit. 1. Release the hydraulic over spin brake. 2. Set Job Pull Settings on the Pull Computer. 3. Return computer to Main Screen.

  • Page 23: Lubrication And Maintenance

    ODP 200 PPS 20,000 Lb Drum Puller LUBRICATION AND MAINTENANCE This unit has no set PM schedule beyond that of the engine manufacturers suggested maintenance schedule. This unit should be visually inspected prior to each use while repairing any and all discrepancies prior to use.
  • Page 24 ODP 200 PPS 20,000 Lb Drum Puller Set Screws Due to the rugged nature of this machine, all set screws on the shafts, reels and bearings have a thread locker and may be double set screwed. Please do not assume that screws are tight when performing maintenance.

  • Page 25: 15-15 Warranty

    ODP 200 PPS 20,000 Lb Drum Puller 15-15 Warranty Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other...
  • Page 26 ODP200 PPST The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.
  • Page 27 ODP200 PPST Table of Contents Isometric View Curbside View Rear View Engine/Pumps Planetary Drive Reel Assembly Sensor Box Overspin Brake Caliper Control Panel HD Brake Cylinder Hydraulic Tank Boom Levelwind Boom Levelwind Upper Screw Levelwind Screw Levelwind Head Operator Seat Hydraulic Schematics 17-18 Electrical Schematics...

  • Page 28: Isometric View

    ITEM NO. PART NUMBER DESCRIPTION QTY. G09218 Guard, Chain Streetside Planetary See Planetary Sheet C35120 MA-120 oil cooler Engine Assembly See Engine/Pump Sheet Hydraulic Tank See Hydraulic Tank Sheet Sensor Enclosure See Sensor Enclosure Sheet Page 1 G09219 Guard, Chain Curbside Reel Assembly See Reel Assembly Sheet ODP200PPST...

  • Page 29: Curbside View

    8'-2" 97 15 " 6'-8" 79 15 " 23'-4" 280" ITEM NO. PART NUMBER DESCRIPTION QTY. C04030A 10" HD Brake Caliper w/ spacer C29083 Cover, Driveshaft Capstan Control Assembly See Controls Sheet B13104 20x20 HOFF Box Seat Assembly See Seat Assembly SHeet L04311 Light Amber 2"...

  • Page 30: Rear View

    8'-5" 101" ITEM NO. PART NUMBER DESCRIPTION QTY. L04032 Light, 4" Tail/Stop/Turn Kit LED L04011 Light, 4" Clear Kit LED F10005 Flap Mud 24x30 Page 3 S21035 Socket 7-wire Pollak L04310 Light Red 2" LED Rear View G08005 Grommet 2" Light...

  • Page 31: Engine/Pumps

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. E02276 Engine with Enclosure Page 4 A02975 Adaptor, Pump P20050 Pump, Hydraulic Engine/Pump Assembly P20107 Pump, 10 gal, Left Hand rotation...

  • Page 32: Planetary Drive

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. Y01067 Yoke, Handle P06049 Pin, 5/8" X 5-1/2" w/ Lanyard F05629 Zerk, Grease 1/8"NPT Streetside Assembly Shown R18014 Ring, Snap External All Parts Are The Same For H09022 Engagement Hub...

  • Page 33: Reel Assembly

    If items look different from the parts breakdown please call for assistance. (541)354-1001 16 15 14 3 13 ITEM NO. PART NUMBER DESCRIPTION QTY. S29142 Sprocket, Drive S04256 Screw, Set 3/4"-10 x 1" CP S04261 Screw, Set 1/2"-13 x 1/2" CP C20028 Collar, Lock C06963...

  • Page 34: Sensor Box

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. S06020 Sensor, Ultrasonic C14036 Clamp, Sensor Mount B13105 Box, Sonic Sensor L04021 Light, bulb 1157 S21021 LIght, socket 1157 Page 7 B15272 Bracket, heat lamp C26165...

  • Page 35: Overspin Brake Caliper

    If items look different from the parts breakdown please call for assistance. (541)354-1001 10 11 12 13 C04030A--Complete Assembly Contains all parts Listed Below ITEM NO. PART NUMBER DESCRIPTION QTY. S04251 3/4-16 x 4-1/2 SHCS C04035 Caliper Half, Countersink B18005 Bleader, -4 o-ring O01225 O-Ring, Piston...

  • Page 36: Control Panel

    If items look different from the parts breakdown please call for assistance. (541)354-1001 Located on Frame (Both Sides) Below Drive Engage/Disengage Clutch ITEM NO. PART NUMBER DESCRIPTION QTY. S40169 Switch, Drive Bump S21020 12v Socket G02008 3" 600PSI GAUGE S40035 Switch, SP/ST Toggle C32004 Brake Cylinder...

  • Page 37: Hd Brake Cylinder

    If items look different from the parts breakdown please call for assistance. (541)354-1001 18 19 Depending on installation: use either 15 or 16 ITEM NO. PART NUMBER DESCRIPTION QTY. N04107 Nut, Hex 5/16"-18 C06009 Bar round 3" 1018 S28022 Return Spring P08017 ALUM PISTON two groove O01061...

  • Page 38: Hydraulic Tank

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. I04003 Insulator, Small G02046 Gauge, Hyd oil level W01205 Washer, Flat SAE 1/4" W01525 Washer, Split Lock 1/4" B11323 Bolt Hx head 1/4-20x3/4 C06155A Cap, Hydraulic N07002...

  • Page 39: Boom Levelwind

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. S17006 Boom Sleeve A08093 Boom Arm F05630 Fitting, 1/4-28 Zerk P06940 Pin, Cotter 1/8x1-1/2 Z C32023A Cylinder, Vertical F05785 Fitting, Zerk 1/4-28 90° B11342 Bolt Hx head 3/8-16x1 W01545...

  • Page 40: Boom Levelwind Upper

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. A08093 Upper Arm W01205 Washer, Flat SAE 1/4" W01525 Washer, Split Lock 1/4" B11323 Bolt Hx head 1/4-20x3/4 S28155 Spring B11324 Bolt Hx head 1/4-20x1 N04105 Nut Hex 1/4-20...

  • Page 41: Screw Levelwind

    If items look different from the parts breakdown please call for assistance. (541)354-1001 10 11 NOTE: Frame Design may Vary But All Other Parts Are The Same ITEM NO. PART NUMBER DESCRIPTION QTY. G09212 Guard, Chain S29002 Sprocket W01002 Washer, Flat SAE 3/8" W01545 Washer, Split Lock 3/8"...

  • Page 42: Screw Levelwind Head

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. F09106 Frame B11339 Bolt, Hx Head 1/4"-20 x 3" N04523 Nut, Hex Nylock® 1/4"-20 R18072 Ring, Internal Snap 3-3/4" B07026 Bushing, Bronze F05071 Fitting, Grease Zerk 1/4"-28 tap B07027...

  • Page 43: Operator Seat

    If items look different from the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. Page 16 S03040 Seat, Operator JD Seat Assembly P14051 Post, Seat Mount P06999 Pin, 5/8" X 3-1/4"...

  • Page 44: Hydraulic Schematics

    For Trucks # 1-6 Page 17...
  • Page 45 For Trucks #7 on Page 18...

  • Page 46: Electrical Schematics

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  • Page 66: Brake Bleeding Inst

    Step 5: pump system up to @ 300psi and look for Step4: crack fitting to let any traped air out leaks. When finished, let the pressure in the system reach zero, then disconnect oil supply. Step 3: crack bleeder and pump oil through system until no more air comes out of caliper Step 2: attach presurized hydraulic oil source...

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