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ODP 100-3
Click for
Parts Manual
The information, specifications, and illustrations in this manual are on
the basis of information available at the time it was written. The
specifications, torque values, pressures of operation, measurements,
adjustments, illustrations, and other items can change at any time.
These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 1.0
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Summary of Contents for HOGG & DAVIS ODP 100-3
- Page 1 ODP 100-3 Click for Parts Manual The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time.
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Page 2: Table Of Contents
ODP 100-3 10,000 Lb Multi Drum Puller Table of Contents Table of Contents ..................- 2 - Product Warnings ..................- 3 - General Specifications ................- 4 - Puller – Main Unit Street Side ............. - 6 - Puller – Main Unit – Street Side ............- 7 - Control Panel .................. -
Page 3: Product Warnings
ODP 100-3 10,000 Lb Multi Drum Puller Product Warnings These warning labels and others like it are placed in critical areas of the machine. The warnings are to be read and fully understood prior to operation of the unit. © COPYRIGHT 2013 HOGG & DAVIS, INC... -
Page 4: General Specifications
ODP 100-3 10,000 Lb Multi Drum Puller General Specifications This unit is designed to install / tension overhead cable/conductor. • Multi- Reel Puller • Pulling Computer • Constant Line Pull System • 10,000 lbs Maximum Line Pull • 140 hp Tier III Diesel •... - Page 5 ODP 100-3 10,000 Lb Multi Drum Puller Operating Instructions All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.
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Page 6: Puller - Main Unit Street Side
ODP 100-3 10,000 Lb Multi Drum Puller Puller – Main Unit Street Side 1. Grounding Lugs. There are two lugs welded to the rear of the unit on the hitch plate section. They are to be used for grounding only. - Page 7 ODP 100-3 10,000 Lb Multi Drum Puller Puller – Main Unit – Street Side 1. Engine access cover 2. Hydrostatic Pumps 3. Hydraulic Tank. 50 Gallon Capacity. ISO 46 or equivalent. 4. Chain Guards. Located on all three reel's large secondary sprocket.
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Page 8: Control Panel
ODP 100-3 10,000 Lb Multi Drum Puller Control Panel 1. Over spin Brake Control. There are three levers to each corresponding reel. Operating the lever increases or decreases the desired brake pressure while operating. The gauges below indicate the pressure at which each individual brake is operating 2. -
Page 9: Joystick Functions
ODP 100-3 10,000 Lb Multi Drum Puller engages and disengages the pawl brake. THIS IS NOT TO BE USED AS A BRAKE TO STOP UNIT DURING NORMAL OPERATIONS. 4. Sensor Heat. This is a small bulb in the sensor box to help... - Page 10 ODP 100-3 10,000 Lb Multi Drum Puller • Pay Out Release. This button must be pressed while attempting to pay out under power. By pressing the Operator Presence Trigger while pressing the Pay Out Release, moving the Joystick towards the Pay Out position will allow the reel to pay out under power.
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Page 11: Drive Engagement
ODP 100-3 10,000 Lb Multi Drum Puller Engaged Disengaged Drive Engagement Above is a top view of the drive dog couplers in their engaged and disengaged state Setup on the Job Setup of the unit Hogg & Davis, Inc. recommends following the methods described in the following publications: ©... -
Page 12: Position Of Unit
ODP 100-3 10,000 Lb Multi Drum Puller IEEE Std 524-1992 IEEE Guide to the Installation of Overhead Transmission Line Conductors IEEE Std 542a-1993 IEEE Guide to Grounding During the Installation of Overhead Transmission Line Conductors Position of unit Position the unit with the centerline of the truck in line with the pull. -
Page 13: Rope Payout Procedure (Free Wheel)
ODP 100-3 10,000 Lb Multi Drum Puller Rope Payout Procedure (Free Wheel) When beginning the rope payout feature, be sure that the engine is RUNNING for proper air supply to the brake system. Ensure that all tension is removed from the pulling rope before attempting to disengage the drive dog clutches. -
Page 14: Pulling Computer
ODP 100-3 10,000 Lb Multi Drum Puller Pulling Computer This unit is equipped with a computer control that allows the operator to preset the Maximum Line Pull as well as the Maximum Line Speed. During the pull, no matter the length of cable in the air, the computer calculates the drum diameter and adjusts the hydraulic system to provide a constant pulling control. -
Page 15: Set Pull
ODP 100-3 10,000 Lb Multi Drum Puller Set Pull There can be up to four preset “Pulls” in the computer at one time. They are labeled, Pull 1-4 and utilize the corresponding buttons on the left hand side of the pulling computer control. - Page 16 ODP 100-3 10,000 Lb Multi Drum Puller • Menu – Returns to the Main Menu Screen • Pull and Speed – Below the Menu label on the screen, the PRESET Maximum Line Pull and Speed are displayed • Select Pull – This button brings up the Select Pull Screen •...
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Page 17: Hours Screen
ODP 100-3 10,000 Lb Multi Drum Puller Hours Screen This screen displays the current hours on the engine oil filters, hydraulic oil filters, the time the winch has been activated (pay in and pay out time) and engine hours. © COPYRIGHT 2013 HOGG & DAVIS, INC... -
Page 18: System Screen
ODP 100-3 10,000 Lb Multi Drum Puller System Screen This screen displays the current System Pressure, Charge Pressure, Motor RPM, and the Drum Diameter. This screen is primarily used for troubleshooting. © COPYRIGHT 2013 HOGG & DAVIS, INC - - 18 - -... -
Page 19: Joystick
ODP 100-3 10,000 Lb Multi Drum Puller Joystick This screen gives a graphic display of the Joystick and its functions © COPYRIGHT 2013 HOGG & DAVIS, INC - - 19 - -... -
Page 20: Engine
ODP 100-3 10,000 Lb Multi Drum Puller Engine This screen displays all current information regarding the engine on the puller ***These instructions assume that the operator has set the proper drive dog(s) for the reel to be pulled in. © COPYRIGHT 2013 HOGG & DAVIS, INC... -
Page 21: Pulling Control
ODP 100-3 10,000 Lb Multi Drum Puller Pulling Control The Following instructions explain how to properly set up the unit. 1. Release the air operated over spin brake 2. Set Job Pull Settings on the Pull Computer 3. Return computer to Main Screen 4. -
Page 22: Ratcheting Pawls
ODP 100-3 10,000 Lb Multi Drum Puller Ratcheting Pawls This unit is equipped with a “pawl” system on each reel. In the event of an emergency or loss of air pressure, the operator can apply to help prevent the reel from reversing due to line tension. The cylinders that actuate these are “air release / spring applied”... -
Page 23: Lubrication And Maintenance
ODP 100-3 10,000 Lb Multi Drum Puller LUBRICATION AND MAINTENANCE This unit has no set PM schedule beyond that of the engine manufacturers suggested maintenance schedule. This unit should be visually inspected prior to each use while repairing any and all discrepancies prior to use. - Page 24 ODP 100-3 10,000 Lb Multi Drum Puller Set Screws Due to the rugged nature of this machine, all set screws on the shafts, reels and bearings have a thread locker and may be double set screwed. Please do not assume that screws are tight when performing maintenance.
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Page 25: 15-15 Warranty
ODP 100-3 10,000 Lb Multi Drum Puller 15-15 Warranty Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other... -
Page 26: Parts And Other Manufacturer Manuals
ODP 100-3 10,000 Lb Multi Drum Puller Parts and other manufacturer manuals The Following drawings are for part identification only. Please reference the unit V.I.N. number and the corresponding part number when ordering. The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. - Page 27 2015 ODP 100-3 Parts Manual The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.
- Page 28 2015 ODP 100-3 Table of Contents Curbside Isometric View~~~~~~~~~~~~~~~~~ 1 Streetside Isometric View~~~~~~~~~~~~~~~ 2 Side/Rear View ~~~~~~~~~~~~~~~~~~~~~~~~ 3 Reel Assembly~~~~~~~~~~~~~~~~~~~~~~~~~ 4 Reel Lock Assembly ~~~~~~~~~~~~~~~~~~~~ 5 Overspin Brake Assembly ~~~~~~~~~~~~~~~ 6 Sensor Box ~~~~~~~~~~~~~~~~~~~~~~~~~~~ 7 Planetary Drive Assembly~~~~~~~~~~~~~~~ 8 Engine/Pump Assembly~~~~~~~~~~~~~~~~~ 11...
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Page 29: Odp 100-3
See Controls Sheet Seat Assembly See Seat Sheet Electrical Box See Electrial Box Sheet T01055 Tank, 60gal Page 1 S33010 Step Ladder Drive Assembly See Drive Sheet ODP 100-3 Chain Guards See Guards Sheet Air Components See Air Components Sheet... -
Page 30: Streetside Isometric View
ITEM PART NUMBER DESCRIPTION QTY. Sensor Box See Sensor Box Sheet Air Components See Air Components Sheet Page 2 Chain Guards See Guards Sheet Band Brake See Band Brake Sheet ODP 100-3 Oil Cooler Assembly See Oil Cooler Sheet... -
Page 31: Side/Rear View
101 1 " 127.51 8'-5 2 " 10'-7 2 " With Screen Up 104" [8'-8"] With Screen Down 304 1 " 25'-4 2 " Page 3 ODP 100-3... -
Page 32: Reel Assembly
11 12 13 ITEM PART NUMBER DESCRIPTION QTY. S04054 Screw, Set 3/4-10x1 CP S43082 Shaft, Reel B07190 Bearing, 3-15/16" Pillow Block S04369 Screw, Set 5/8-11 x 1 CP W01287 Washer Flat SAE 3/4 Z8 W01585 Washer Split Lock 3/4 B11465 Bolt Hx head 3/4-10x3 Z8 B11386 Bolt Hx head 3/4-16x3-1/4 Z8... -
Page 33: Reel Lock Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY. S43981 Shaft, Reel Locking Pawl P04031 Pawl, Reel Locking C32064 Cylinder, 2x2, AIR Page 5 P06950 Pin, Cotter 3/16x3 Z B11361 Bolt Hx head 1/2-13x2-1/4 Reel Lock N04555 Nut, Hex Nylock® 1/2"-13... -
Page 34: Overspin Brake Assembly
ITEM PART NUMBER DESCRIPTION QTY. 1 B02030 Band, Brake ODP100-3 2 B02031 Band, Brake Mount Anchor End 3 B02032 Band, Brake Mount Pivot End 4 W01294 Washer Flat SAE 1 5 P06098 Pin, Brake Band 6 P06948 Pin, Cotter 3/16x2 Z 7 P09041 Pivot, Band Brake Page 6... -
Page 35: Sensor Box
ITEM NO. PART NUMBER DESCRIPTION QTY. B13105 Box, Sonic Sensor C26165 Liquidtite 90 C14036 Clamp, Sensor Mount K02064 Kit, Connector US Sensor S06020 Sensor, Ultrasonic B11324 Bolt Hx head 1/4-20x1 N04523 Nut, Hex Nylock 1/4-20 N04203 Nut Hex 10-32 W01505 Washer Split Lock #10 S21021 LIght, socket 1157... -
Page 36: Planetary Drive Assembly
37 36 Page 8 Drive Assembly... - Page 37 ITEM PART NUMBER DESCRIPTION QTY. M09022 Mount, Planetary G12000 Planetary B16200 Brake, planetary M08111 Motor S43032 Shaft, Hex Drive F05630 Fitting, 1/4-28 Zerk R18014 Ring, Snap External W01014 Washer, Thrust S29144 Sprocket, D140B18 B21022 Bushing, bronze, 4x4.75x3.5 H09024 Hub, Hex Drive w/ Detent Zerk 13-32 Grease Zerk 1/8NPT B01180...
- Page 38 DETAIL B SCALE 1 : 1 SECTION A-A SCALE 1 : 6 32 " bolt is for adjusting clutch engagement Page 10 Use clevis to adjust clutch in freewheel position...
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Page 39: Engine/Pump Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY. Engine/ Page 11 Engine Engine, 140hp JD Pump P20056 Pump, 90R130 Assembly P20103 Pump, 10gpm... -
Page 40: Oil Cooler Assembly
ITEM PART NUMBER DESCRIPTION QTY. W01235 Washer Flat SAE 5/16 W01048 Washer, Split Lock 5/16" B11020 Bolt Hx head 5/16-18x1 C29024 Cooler Cover N04108 Nut Hex 3/8-16 W01545 Washer, Split Lock 3/8" W01002 Washer Flat SAE 3/8 I04020 Isolator B11437 Bolt Hx head 3/8-16x1 G8 N04533 Nut Hex Nylock 5/16-18... -
Page 41: Levelwind
10 11 ITEM NO. PART NUMBER DESCRIPTION QTY. A08101 Arm, Level wind P06157 Pivot, Level wind N04097 Nut Hex Jam 1-1/4-12 F05630 Fitting, 1/4-28 Zerk C32071 Cylinder, Hydraulic 2 x 11 R20044 Roller, Painted Steel B07110 Bearing, Roller S43129 Shaft, Roller C06041 Cap, End W01545... -
Page 42: Chain Guards
ITEM PART NUMBER DESCRIPTION QTY. Page 14 C29180 Cover, Band Brake G09039 Guard, Chain Upper ODP100-3 Chain Guards G09041 Guard, Chain Lower ODP100-3... -
Page 43: Operator Controls
ITEM NO. PART NUMBER DESCRIPTION QTY. S40070 Switch, Key Cole Hersee C34033 Controller Joystick JS6000 R11065 Regulator, Rextroth Air Brake 3 G02014 Gauge, 300psi Air S40035 Switch, SP/ST Toggle S40100 Switch, SP/DT Momentary S40008 Switch, SP/DT Maintained C29026 Cover, Display DP600 S21020 12v Socket D09019... -
Page 44: Electrical Box
ITEM NO. PART NUMBER DESCRIPTION QTY. P03104 Panel, 20 x 20 Hoff Box G08025 Grommet 1-1/4 B15962 Bracket, Electrical Box B13104 20x20 HOFF Box S40016 Bosch Relay 24-47 Plug and Receptacle 24-31 Plug and Receptacle Page 16 24-23 Plug and Receptacle Electrical Box C34100 Controller, 50 Pin Plus 1... -
Page 45: Air Components
ITEM NO. PART NUMBER DESCRIPTION QTY. T01041 Tank, Air large D32064 Dryer, Air 12v F04064 Filter 1/4" NPT 5oz B15012 Bracket, Air Filter Page 17 B15092 Bracket, Desiccant dryer D32063 Dryer - Desiccant Air Components M04064 Manifold, Air controls... -
Page 46: Hydraulic Tank Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY. T01958 Tank, Hyd 60 gal N07002 Neck, Hydraulic fill G01165 Gasket tank filler C06155A Cap, Hydraulic C29203 Cover, Tank Access G02046 Gauge, Hyd oil level N02013 Nipple 3/4 NPT Closed F05815 Fitting 16-12 Reducer F04040 Filter, Suction Strainer E01006... -
Page 47: Cable Guard
ITEM NO. PART NUMBER DESCRIPTION QTY. P14076 Post, Cable Guard S43081 Shaft, Cable Rollers R20057 Roller, Nylatron R20058 Roller, Nylatron W01103 Washer, 1-1/4 SAE Zinc P06948 Pin, Cotter 3/16x2 Z Page 19 S04261 Screw, Set 1/2-13x1/2 CP B11363 Bolt Hx head 1/2-13x1-1/4 Cable Guard W01565 Washer, Split Lock 1/2"... -
Page 48: Led Light Package
ITEM PART NUMBER DESCRIPTION QTY. 1 L04311 Light Amber 2" LED 2 L04310 Light Red 2" LED 3 P05025 Pigtail 2 wire 4 G08005 Grommet 2" Light 5 L04003 Light, 4" Clear Reverse 6 P05005 Pigtail 3 wire 7 G08010 Grommet, 4"... -
Page 49: Operator Seat
ITEM NO. PART NUMBER DESCRIPTION QTY. S03040 Seat, Operator JD P14051 Post, Seat Mount Page 21 W01048 Washer, Split Lock 5/16" Operator Seat B11020 Bolt Hx head 5/16-18x1 P06965 Pin, 5/8" X 3-1/4"... -
Page 50: Wiring Schematics
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