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HOGG & DAVIS ODP 100PPS TM Manual

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ODP 100PPS TM
The information, specifications, and illustrations in this manual are on
the basis of information available at the time it was written. The
specifications, torque values, pressures of operation, measurements,
adjustments, illustrations, and other items can change at any time.
These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 1.0

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Summary of Contents for HOGG & DAVIS ODP 100PPS TM

  • Page 1 ODP 100PPS TM The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time.

  • Page 2: Table Of Contents

    ODP 100PPS TM 10,000 Lb Drum Puller Table of Contents Table of Contents ..................- 2 - Product Warnings ..................- 3 - General Specifications ................- 4 - Puller – Main Unit Curb Side ............... - 5 - Puller – Main Unit – Street Side ............- 7 - Control Panel ..................

  • Page 3: Product Warnings

    ODP 100PPS TM 10,000 Lb Drum Puller Product Warnings These warning labels and others like it are placed in critical areas of the machine. The warnings are to be read and fully understood prior to operation of the unit. © COPYRIGHT 2013 HOGG & DAVIS, INC...

  • Page 4: General Specifications

    ODP 100PPS TM 10,000 Lb Drum Puller General Specifications This unit is designed to install / tension overhead cable/conductor. • Single Reel Puller Pulling Computer • • Constant Line Pull System • 10,000 lbs Maximum Line Pull • 185 hp John Deere Tier III Diesel •...

  • Page 5: Puller - Main Unit Curb Side

    ODP 100PPS TM 10,000 Lb Drum Puller Operating Instructions All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.
  • Page 6 ODP 100PPS TM 10,000 Lb Drum Puller 2. Operators Station 3. Hydraulic Oil Cooler. This unit transfers the heat from the hydraulic oil during use. It is to be kept clean and clear of dust and debris. Failure to do so may increase hydraulic system operating temperature and may also damage the components in the system.

  • Page 7: Puller - Main Unit - Street Side

    ODP 100PPS TM 10,000 Lb Drum Puller Puller – Main Unit – Street Side 1. Grounding Lug 2. Engine Access 3. Oil cooler and radiator 4. Chain Guards. Located on both sides of large secondary sprocket. DO NOT OPERATE PULLER WHILE THESE ARE NOT ON THE UNIT.

  • Page 8: Control Panel

    ODP 100PPS TM 10,000 Lb Drum Puller Control Panel 1. Over spin Brake Pressure. This gauge displays the pressure at which the Over spin Brake is operating. DO NOT EXCEED 600 PSI. 2. Sensor Heat. In cold conditions, it may be necessary to heat the pulling sensor for a few minutes prior to operation ©...

  • Page 9: Joystick Functions

    ODP 100PPS TM 10,000 Lb Drum Puller 3. Over spin Brake. This controls the over spin brake and at what pressure you apply. Clockwise to apply and counter clockwise to release. DO NOT OPERATE PULLER WITH BRAKE APPLIED. Damage to the brake caliper and rotor may occur as well as providing false pressure readings.
  • Page 10 ODP 100PPS TM 10,000 Lb Drum Puller • Pay Out Release. This button must be pressed while attempting to pay out under power. By pressing the Operator Presence Trigger while pressing the Pay Out Release, moving the Joystick towards the Pay Out position will allow the reel to pay out under power.

  • Page 11: Drive Engagement

    ODP 100PPS TM 10,000 Lb Drum Puller Disengaged Drive Engagement Above is a top view of the drive dog couplers in their engaged and disengaged state. Please be sure all clutch pins are installed when engaged and disengaged, or damage may occur.

  • Page 12: Setup On The Job

    ODP 100PPS TM 10,000 Lb Drum Puller Setup on the Job Setup of the unit Hogg & Davis, Inc. recommends following the methods described in the following publications: IEEE Std 524-1992 IEEE Guide to the Installation of Overhead Transmission Line...

  • Page 13: Rope Payout Procedure (Free Wheel)

    ODP 100PPS TM 10,000 Lb Drum Puller Rope Payout Procedure (Free Wheel) When beginning the rope payout feature, be sure that the engine is turned off. Ensure that all tension is removed from the pulling rope before attempting to release drive dogs.

  • Page 14: Operation

    ODP 100PPS TM 10,000 Lb Drum Puller Operation Setup Screen. Select the page using the “up-down” buttons and then press enter. © COPYRIGHT 2013 HOGG & DAVIS, INC - - 14 - -...

  • Page 15: Set Pull

    ODP 100PPS TM 10,000 Lb Drum Puller Set Pull There can be up to four preset “Pulls” in the computer at one time. They are labeled, Pull 1-4 and utilize the corresponding buttons on the left hand side of the pulling computer control.
  • Page 16 ODP 100PPS TM 10,000 Lb Drum Puller • Menu – Returns to the Main Menu Screen. • Pull and Speed – Below the Menu label on the screen, the PRESET Maximum Line Pull and Speed are displayed. • Select Pull – This button brings up the Select Pull Screen.

  • Page 17: Hours Screen

    ODP 100PPS TM 10,000 Lb Drum Puller Hours Screen This screen displays the current hours on the engine oil filters, hydraulic oil filters, the time the winch has been activated (pay in and pay out time) and engine hours. © COPYRIGHT 2013 HOGG & DAVIS, INC...

  • Page 18: System Screen

    ODP 100PPS TM 10,000 Lb Drum Puller System Screen This screen displays the current System Pressure, Charge Pressure, Motor RPM, and the Drum Diameter. This screen is primarily used for troubleshooting. © COPYRIGHT 2013 HOGG & DAVIS, INC - - 18 - -...

  • Page 19: Joystick

    ODP 100PPS TM 10,000 Lb Drum Puller Joystick This screen gives a graphic display of the Joystick and its functions. © COPYRIGHT 2013 HOGG & DAVIS, INC - - 19 - -...

  • Page 20: Engine

    ODP 100PPS TM 10,000 Lb Drum Puller Engine This screen displays all current information regarding the engine on the puller. ***These instructions assume that the operator has set the proper drive dog(s) for the reel to be pulled in. © COPYRIGHT 2013 HOGG & DAVIS, INC...

  • Page 21: Pulling Control

    ODP 100PPS TM 10,000 Lb Drum Puller Pulling Control The Following instructions explain how to properly set up the unit. 1. Release the hydraulic over spin brake. 2. Set Job Pull Settings on the Pull Computer. 3. Return computer to Main Screen.

  • Page 22: Set Screws

    ODP 100PPS TM 10,000 Lb Drum Puller Items to be inspected prior to use are: • Drive Chains and sprockets for wear and slack • All welds and seams • Loose or missing fasteners (bolts, nuts, set screws) • Loose or leaking hydraulic hoses •...

  • Page 23: 15-15 Warranty

    ODP 100PPS TM 10,000 Lb Drum Puller 15-15 Warranty Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other...

  • Page 24: Parts And Other Manufacturer Manuals

    ODP 100PPS TM 10,000 Lb Drum Puller Parts and other manufacturer manuals The Following drawings are for part identification only. Please reference the unit V.I.N. number and the corresponding part number when ordering. The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written.
  • Page 25 ODP100PPS TM 2013 Parts Manual The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product. For the complete and most current information, contact: Hogg &...
  • Page 26 ODP100PPS TM 2013 Table of Contents Isometric View~~~~~~~~~~~~~~~~~ 1 Engine Assembly~~~~~~~~~~~~~~~ 2 Left Hand Planetary Drive ~~~~~~~ 3 Right Hand Planetary Drive~~~~~~ 4 Operator Controls~~~~~~~~~~~~~~ 5 HD Brake Cylinder~~~~~~~~~~~~~~ 6 Sensor Box ~~~~~~~~~~~~~~~~~~~ 7 Reel Assembly~~~~~~~~~~~~~~~~~ 8 Levelwind Assembly ~~~~~~~~~~~~ 9 Levelwind Manifold~~~~~~~~~~~~~ 10 Reel Brake~~~~~~~~~~~~~~~~~~~~ 11 Air Components ~~~~~~~~~~~~~~~ 12...
  • Page 27 ITEM NO. PART NUMBER DESCRIPTION QTY. ODP100PPST LIghts See LED Light Package Assembly ODP100PPST Caliper assembly See Caliper Assembly ODP100PPST Sensor box See Sensor Box Assembly ODP100PPST Seat assembly See Seat Assembly ODP100PPST Tank assembly See Tank Assembly ODP100PPST Engine assembly See Engine Assembly T01055 Tank, 60gal...
  • Page 28 ITEM PART NUMBER DESCRIPTION QTY. E02085 John Deere 185 HP engine P20007 Pump, Sauer 90R100 P20103 Pump, 10gpm M04062 Manifold, Pressure Control C35120 MA-120 oil cooler B15020 Bracket, Oil Cooler I04004 1-1/4" isolator B11020 Bolt Hx head 5/16-18x1 W01048 Washer, Split Lock 5/16" B11015 Bolt Hx head 3/8-16x3 W01002...
  • Page 29 ITEM PART NUMBER DESCRIPTION QTY. 1 M09045 Mount, Drive LH 2 G12008 Auburn Planetary 3 M08100 Motor 4 S42999 Shaft ODP100-3 5 S29165 160B15 Bushing, Bronze, 4" x 4-3/4" x 2- 6 B21018 1/8" 7 H09024 Hub, Hex Drive w/ Detent 8 R18014 Ring, Snap External 9 W01014...
  • Page 30 ITEM PART NUMBER DESCRIPTION QTY. M09044 Mount, Drive RH G12008 Auburn Planetary M08100 Motor S42999 Shaft ODP100-3 S29165 160B15 B21018 Bushing, Bronze, 4" x 4-3/4" x 2-1/8" H09024 Hub, Hex Drive w/ Detent R18014 Ring, Snap External W01014 Washer, Thrust 10 P25010 Pivot, Clutch ODP 11 P25011...
  • Page 31 ITEM NO. PART NUMBER DESCRIPTION QTY. C34033 JS6000 +1 Joystick Controller D09020 Display, Color DP600 TFT G02008 3" 600PSI GAUGE S40070 Switch, Key Cole Hersee S21020 12v Socket C32004 Brake Cylinder C34042 Controller, Levelwind Joystick B22031 Block, Contact Page 5 S40008 Switch, SP/DT Maintained Controls...
  • Page 32 ITEM NO. PART NUMBER DESCRIPTION QTY. N04107 Nut Hex 5/16"-18 C06009 Bar round 3" 1018 S28022 Return Spring P08017 Piston, Aluminum two groove O01061 Seal O01060 O-Ring H08003 Cylinder Tube R19007 Bar round 5/16" 1018 S28021 Spring P08016 2" Aluminum RB N04039 Nut Hex Jam 1/2-20 C06012...
  • Page 33 ITEM PART NUMBER DESCRIPTION QTY. 1 B13105 Box, Sonic Sensor 2 S06020 Sensor, Ultrasonic 3 K02064 Kit, Connector US Sensor 4 C14036 Clamp, Sensor Mount 5 C26165 Liquidtite 90 6 B15272 Bracket, heat lamp 7 S21021 LIght, socket 1157 8 L04021 Light, bulb 1157 9 B11324 Bolt Hx head 1/4-20x1...
  • Page 34 ITEM PART NUMBER DESCRIPTION QTY. S43051 3 7/16" STRESS PROOF B07406 3 7/16" PILLOW BLOCK R07021 ODP100 Reel S29071 Sprocket 160C80 machined B11465 Bolt Hx head 3/4-10x3 Z8 W01585 Washer Split Lock 3/4 K01022 Key, Drive ODP100 S04054 Screw, Set 3/4-10x1 CP H09114 36"...
  • Page 35 ITEM PART NUMBER DESCRIPTION QTY. S17008 Sleve, Levelwind Extending A08094 Arm, Levelwind Extending B15897 Bracket, Swing-away Fairlead C32072 Cylinder, Levelwind Extend C32020 Cylinder, Levelwind R20044 Roller, Painted Steel S43129 Shaft, Roller B07110 Bearing, Roller C06041 Cap, End 10 P06156 Pin, Levelwind Pivot 11 N04097 Nut Hex Jam 1-1/4-12 12 F05630...
  • Page 36 ITEM PART NUMBER DESCRIPTION QTY. M04065 Manifold, Boom Level wind B15051 Bracket, Bulkhead F05170 Fitting, -6 JIC bulkhead Levelwind Page 10 Manifold...
  • Page 37 ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY. Bracket, Caliper Mount C04040 Caliper Half, Countersink 1 B15941 ODP100PPST C04039 Caliper Half, Threaded 2 C04032A 10" HD Brake Caliper w/o spacer P08004 3-3/8" Piston 3 F05042 Fitting, 4-4 Str SAE O01225 Seal Source TS-340 4 B11366...
  • Page 38 ITEM NO. PART NUMBER DESCRIPTION QTY. T01041 Tank, Air large D32064 Dryer, Air 12v F04064 Filter 1/4" NPT 5oz B15012 Bracket, Air Filter B15092 Bracket, Desiccant dryer D32063 Dryer - Desiccant M04066 Manifold, Air controls G18000 Governor, D2 Style Page 12 Components...
  • Page 39 ITEM NO. PART NUMBER DESCRIPTION QTY. T01958 Tank, Hyd 60 gal, ODP60-3 N07002 Neck, Hydraulic fill G01165 Gasket tank filler C06155A Cap, Hydraulic C29203 Cover, Tank Access G02046 Gauge, Hyd oil level N02013 Nipple 3/4 NPT Closed F05815 Fitting 16-12 Reducer F04040 Filter, Suction Strainer N02005...
  • Page 40 ITEM PART NUMBER DESCRIPTION QTY. 1 P14051 Post, Seat Mount 2 S03040 Seat, Operator JD 3 P06965 Pin, 5/8" X 3-1/4" 4 B11020 Bolt Hx head 5/16-18x1 5 W01048 Washer, Split Lock 5/16" Seat Page 14 Assembly...
  • Page 41 ITEM PART NUMBER DESCRIPTION QTY. 1 B13043 Box, left taillight, 20k 2 B13044 Box, right taillight, 20k 3 L04311 Light Amber 2" LED 4 L04310 Light Red 2" LED 5 P05025 Pigtail 2 wire 6 G08005 Grommet 2" Light 7 L04003 Light, 4"...
  • Page 42 ITEM NO. PART NUMBER DESCRIPTION QTY. G09072 Guard, Chain LH Upper Rear G09073 Guard, Chain LH Upper Rear G09076 Guard, Chain LH Lower Rear G09077 Guard, Chain LH Lower Front G09074 Guard, Chain RH Lower Rear G09075 Guard, Chain RH Lower Front G09070 Guard, Chain RH Upper Rear G09071...
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