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Related Manuals for molex Impel
Summary of Contents for molex Impel
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Page 1: Impel™ Backplane And Daughtercard
Impel™ Backplane and Daughtercard Tooling Impel™ Backplane and Daughtercard Installation and Repair Tooling Operation Manual Document No. 62201-8899 Description Operation Maintenance UNCONTROLLED COPY Doc. No: TM-622018899 Release Date: 02-21-14 Page 1 of 25 Revision: A Revision Date: 02-21-14... -
Page 2: Safety Warnings And Information
Impel™ Backplane and Daughtercard Tooling Safety Warnings and Information Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. - Page 3 Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global). This assistance is limited to the operation and set-up of a customer’s Molex Tools tool. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative.
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Page 4: Table Of Contents
Impel™ Backplane and Daughtercard Tooling Table of Contents Impel™ Backplane and Daughtercard ..............................1 Document No. 62201-8899..................................1 Safety Warnings and Information ................................2 Table of Contents ....................................4 Section 1 ........................................5 General Description ..................................... 6 Description ..................................... 6 Features .................................... -
Page 5: Section 1
Impel™ Backplane and Daughtercard Tooling Section 1 Press Requirements for Impel™ Connectors Description Features Technical Specifications Delivery Check Tools Press Requirements UNCONTROLLED COPY Doc. No: TM-622018899 Release Date: 02-21-14 Page 5 of 25 Revision: A Revision Date: 02-21-14... -
Page 6: General Description
1.6 Press Requirements 1.2 Features All Impel™ insertion tools are designed for use in a flat platen (or flat rock) press. The press-in tooling is designed so that one module will press in one connector, or several modules can be... -
Page 7: Section 2
Impel™ Backplane and Daughtercard Tooling Section 2 Installation and Operation Printed Circuit Board Support Press Stroke Adjustment Installation Operation UNCONTROLLED COPY Doc. No: TM-622018899 Release Date: 02-21-14 Page 7 of 25 Revision: A Revision Date: 02-21-14... -
Page 8: Printed Circuit Board Support
The support fixture should have some method of locating the PCB consistently. Due to the custom nature of each application, Molex does not supply support and locating fixtures. The customer normally fabricates the fixture to fit their application. -
Page 9: Operation
Impel™ Backplane and Daughtercard Tooling TOOLING HOLDER M3 x 8mm LONG TYPICAL INSERTION SET SCREWS (3) MODULES EVENLY SPACED Figure 2-4 Figure 2-3 TYPICAL INSERTION MOUNTING INSERT MODULE IN TOOL ASSEMBLY A MOUNTING BLOCK 3. Tighten the M3 set screws against the modules with two (2) set screws evenly spaced on a 10mm wide insertion tool and at least three (3) set screws evenly spaced on a 25mm wide insertion tool. - Page 10 Impel™ Backplane and Daughtercard Tooling Cycle the insertion press. Press the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the printed circuit board. Remove the loaded support pallet.
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Page 11: Section 3
Impel™ Backplane and Daughtercard Tooling Section 3 Maintenance Cleaning Lubrication Troubleshooting UNCONTROLLED COPY Doc. No: TM-622018899 Release Date: 02-21-14 Page 11 of 25 Revision: A Revision Date: 02-21-14... -
Page 12: Cleaning
3.2 Lubrication There is no lubrication required on any of the Impel™ tooling. However, presses may have their own requirements for lubrication and maintenance. The instruction manual for the specific press being used should be referred to. 3.3 Troubleshooting... -
Page 13: Section 4
Assembly Tooling for Impel™ Signal Assemblies Table 4-2 Standard Tool Holders for Molex Press Fit Insertion Tools Table 4-3 Field Repair Tooling for Impel™ Backplane and Daughtercard Assemblies Standard Tool Ordering Procedure UNCONTROLLED COPY Doc. No: TM-622018899 Release Date: 02-21-14... -
Page 14: Standard Press-In-Tools
Impel™ Backplane and Daughtercard Tooling 4.1 Standard Press-In-Tools Standard Insertion Tools All the applicable Impel™ connectors and the standard tooling required for each connector are located in these tables. TABLE 4-1 Assembly Tooling (For use in standard tool holder) Refer to the individual instruction sheets for more information on Individual tools. - Page 15 Impel™ Backplane and Daughtercard Tooling Impel™ 1.9mm Broad-Edge Coupled Products – Insertion Tools Pair Column Product Series Tool Number Width Illustration 8.3mm Backplane Header 171315 62201-8981 (0.33in) 12mm Daughtercard Module 171320 62201-8980 (0.47in) 15.9mm Backplane Header 171315 62201-8946 (0.62in) 15mm...
- Page 16 Impel™ Backplane and Daughtercard Tooling Impel™ 1.9mm Broad-Edge Coupled Products – Insertion Tools Pair Column Product Series Tool Number Width Illustration 31.1mm Backplane Header 171395 62201-8924 (1.22in) 31mm Daughtercard Module 171400 62201-8923 (1.22in) Impel™ 3mm Quad-Route Products – Insertion Tools...
- Page 17 Tool Holder 62201-9509 254.0mm (10.0 In.) Tool Holder 62201-9511 304.8mm (12.0 In.) Tool Holder 62201-9512 406.4mm (16.0 In.) TABLE 4-3 Field Repair Tooling for Impel™ Backplane Headers and Daughtercard Modules Impel™ Products – Repair Tools Pair Column Product Series Tool Number...
- Page 18 Impel™ Backplane and Daughtercard Tooling Impel™ Products – Repair Tools Pair Column Product Series Tool Number Illustration 62201-8904 Backplane Header 1.9mm 171335 Backplane Extractor 621009720 Daughtercard Module 1.9mm 171340 Daughtercard Extractor 62201-8904 Backplane Header 1.9mm 171335 Backplane Extractor 621009730 Daughtercard Module 1.9mm...
- Page 19 Impel™ Backplane and Daughtercard Tooling Impel™ Products – Repair Tools Pair Column Product Series Tool Number Illustration 62100-9750 Daughtercard Module 1.9mm 171400 Daughtercard Extractor Backplane Header 1.9mm 171395 Backplane Extractor 62100-9760 Daughtercard Module 1.9mm 171400 Daughtercard Extractor 62201-8916 Backplane Header 3mm...
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Page 20: Standard Tool Ordering Procedure
Impel™ Backplane and Daughtercard Tooling 4.2 Standard Tool Ordering Procedure Stacking Tooling All the insertion tooling listed in Table 4-1 can be stacked in any combination to be able to simultaneously press in any arrangement of stacked connectors. Tooling holders are available in various lengths. Figure 4-1 shows a typical setup for a 4 pair by 8 column backplane signal module in a standard tool holder. -
Page 21: Section 5
Impel™ Backplane and Daughtercard Tooling Section 5 Repair and Replacement Backplane Repair Procedure Daughtercard Repair Procedure Glossary of Terms UNCONTROLLED COPY Doc. No: TM-622018899 Release Date: 02-21-14 Page 21 of 25 Revision: A Revision Date: 02-21-14... -
Page 22: Impel™ Backplane Repair Procedure
Impel™ Backplane and Daughtercard Tooling 5.1 Impel™ Backplane Repair Procedure: INSERTION TOOL Removal and Replacement of Signal Pair Pins TERMINAL CLAMP The following tools are required: Signal Pin Replacement Tool 62201-8930 Ground Pin Replacement Tool 62201-8940 Needle nose pliers (miniature) *... - Page 23 Impel™ Backplane and Daughtercard Tooling 5. Line-up the pins tip on the signal contact, with the hole in the signal module and push the pin tip with the insertion tool through the housing and the PCB. 6. There is a clearance groove on the opposite side of the tool. When inserting the signal contact, make sure the tip of the tool is inside the sidewalls of the ground shield.
- Page 24 Impel™ Backplane and Daughtercard Tooling 7. Continue pushing the ground shield until the insertion tool and the ground shield shoulder are seated securely to the inside housing surface. See Figure 5-6. 8. Pull the insertion tool straight up and remove. Check the final seating of the ground shield, the ground shield shoulder should be seated flush with inside surface on housing.
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Page 25: Glossary Of Terms
Impel™ Backplane and Daughtercard Tooling 5.2 Glossary of Terms: A simple fixture used to locate and support a printed circuit while a compliant Backup pin connector is being pressed into the pc board. Considerable force is required (or Support) to press one of these connectors into a pc board, thus the pc board must be Pallet adequately supported to avoid being damaged.
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