AGT PSG MAK10 Installation Manual, Operating Manual, Maintenance Manual, Spare Part List
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AGT PSG MAK10 Installation Manual, Operating Manual, Maintenance Manual, Spare Part List

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MAK10
Sample Gas Conditioner
Installation Manual
Operating Manual
Maintenance Manual
Spare Part List

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Summary of Contents for AGT PSG MAK10

  • Page 1 MAK10 Sample Gas Conditioner Installation Manual Maintenance Manual Operating Manual Spare Part List...
  • Page 2 BVG D4, refrigerant plants, heat pumps and cooling units A technical documentation is completely present with the manual. Erkelenz, 08.05.2017 Jochen Podiwin Managing Director AGT-PSG GmbH & Co.KG Page 2 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 3: Dear Customer

     The staff has experience in handling sample gas as well as in handling electrical and refrigerated devices. AGT-PSG GmbH & Co.KG Page 3 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 4: Warranty Conditions

    Return deliveries must take place in suitable and sound protective packing. Please contact directly the manufacturer AGT-PSG if the sample gas cooler fails. Basis for all warranty claims is the purchase receipt and the undamaged model identification plate. In case of queries we need the model type, serial number and year of construction (model identification plate).

  • Page 5: Important Advices

    CAUTION! No water! In case of fire, use an approved fire extinguisher. Never use water to extinguish fire (or near the sample gas cooler or directly to the sample gas cooler directed water). AGT-PSG GmbH & Co.KG Page 5 Errors and printing mistakes excepted...

  • Page 6: Transport, Delivery And Storage

     Handle with care. Heavy blows could cause irreparable damage. Only upright vertical position! Lying horizontal position vorbidden! AGT-PSG GmbH & Co.KG Page 6 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 7: Assembly And Installation

    If your sample gas cooler is equipped with condensate connectors at the bottom, always put the housing on ca. 5cm high rails when mounting or moving the cooler. Otherwise protruding condensate connectors at the bottom of the housing can be damaged. AGT-PSG GmbH & Co.KG Page 7 Errors and printing mistakes excepted...
  • Page 8 (pipe, 12mm outer diameter, without thread). In this case, always put the housing on ca. 5cm high rails when mounting or moving the cooler. Otherwise protruding condensate connectors at the bottom of the housing can be damaged. AGT-PSG GmbH & Co.KG Page 8 Errors and printing mistakes excepted...
  • Page 9 Optionally they can be designed as stainless-steel bolt joints for 6/4mm hose (drawing B). Beyond that several other connection variants are optionally available. Marking Marking Gas inlet Gas outlet AGT-PSG GmbH & Co.KG Page 9 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 10 We also recommend to use a pre-separator in case of measuring points at high inlet temperatures and high inlet dew points greater than 65°C. The capacity of heat exchangers is thus affected favorably. AGT-PSG GmbH & Co.KG Page 10 Errors and printing mistakes excepted...

  • Page 11: Electrical Connections

    WARNING! Automatic start! After you built up the electrical connections, the cooler can start automatically. Remote monitoring connection Electrical connection / Power supply AGT-PSG GmbH & Co.KG Page 11 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 12 (option). If your cooler model is equipped with internal moisture guards, the supply contacts for external moisture guards 4-5 and 9-10 are not active. AGT-PSG GmbH & Co.KG Page 12 Errors and printing mistakes excepted...

  • Page 13: Filter (Optional)

    Reliable filtration of solid particles (0,1 micron)  Optic check of the filtercartridge condition  Quick filtercartridge exchange  Small dead space  Can operate in any installed position AGT-PSG GmbH & Co.KG Page 13 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 14: Flowmeter (Optional)

    Sample gas pre-cooling for inlet dew points >65°C  Improved performance of the sample gas cooler  Suitable for high temperatures  with condensate pump AGT-PSG GmbH & Co.KG Page 14 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 15 Control/alarm for moisture sensor  Control alarm for flowmeter light barrier  Potential-free directional contact  Adjustable switch-point  LED for operation/alarm notification AGT-PSG GmbH & Co.KG Page 15 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 16 FEATURES SAMPLE GAS PUMPS  Uncontaminated flow  Chemically resistant, maintenance-free  Application-optimized model types  Start/Stop-automatic  Perfect integration into the cooler AGT-PSG GmbH & Co.KG Page 16 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 17 (voltage, frequency, gas flow rate, gas inlet temperature, ambient temperature, etc.). WARNING! Open housing! Never operate equipment with panels removed. AGT-PSG GmbH & Co.KG Page 17 Errors and printing mistakes excepted...

  • Page 18: Sequence Of Operations

    (gas flow-rate, gas inlet temperature, gas inlet dew point, ambient temperature, etc.). The cooler must work during the full period of sample gas feed. AGT-PSG GmbH & Co.KG Page 18 Errors and printing mistakes excepted...
  • Page 19 (for example safety gloves, face mask, safety goggles etc.). CAUTION! Toxic and explosive gases! Corresponding guidelines must be adhered to while operating with toxic and explosive gases. AGT-PSG GmbH & Co.KG Page 19 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 20 MAK10 has a multi-function LCD display, 3 operation status indicators (ALARM, SERVICE, POWER) and 3 buttons (ON/OFF, MODE, SET). CAUTION! Warranty lost! A change of the original setup may lead to a total loss of warranty. AGT-PSG GmbH & Co.KG Page 20 Errors and printing mistakes excepted...

  • Page 21: Operation Buttons

    5 min On, 0 min Off.  The TLo temperature is displayed again if a keypad input is not given within 10 seconds. AGT-PSG GmbH & Co.KG Page 21 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 22 Sample Gas Pump (Option): A temperature alarm simultaneously switches off the integrated sample gas pump. The sample gas pump starts automatically after annulment of the alarm. AGT-PSG GmbH & Co.KG Page 22 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 23: Lcd Display

    (MODE) / Displaying operation modes“). Operating mode Displays the current operating mode. See chapter „Operation buttons“. Condensate pump(s) Condensate pump(s) working. AGT-PSG GmbH & Co.KG Page 23 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 24 Wait for the start-up phase working Temperature-alarm or Find and clear causes of the alarm condensate-alarm (option) Defective sample gas pump Contact AGT-PSG Service AGT-PSG GmbH & Co.KG Page 24 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 25: Check And Maintenance

    CAUTION! Toxic and explosive gases! Corresponding guidelines must be adhered to while operating with toxic and explosive gases. WARNING! Open housing! Never operate equipment with panels removed. AGT-PSG GmbH & Co.KG Page 25 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 26: Maintenance Plan

     After service work is done, reset service interval / operating hours counter acknowledge possible notifications alarm log (see chapter “Temperature-Monitoring and Error-Diagnosis”). AGT-PSG GmbH & Co.KG Page 26 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 27: Replacing The Fuse

    The fuse holder can then be removed along with the fuse. The fuse holder is fixed after replacing the fuse and locked in the clockwise direction. AGT-PSG GmbH & Co.KG Page 27 Errors and printing mistakes excepted...
  • Page 28 By simultaneously pressing (2 sec.) the operation buttons 2-TEMP and 3-MODE the operating hours counter can be reset to zero. The service LED turns off. This action should take place only after proper maintenance of the cooler. AGT-PSG GmbH & Co.KG Page 28 Errors and printing mistakes excepted...

  • Page 29: Spare Parts

    Complete moisture sensor set for external mounting Glass 8440224 Flow chamber PVDF 6353952 Flow chamber Glass 6404050 Sensor 5700000 Electronic control unit EC72.01 for moisture sensor 5201047 AGT-PSG GmbH & Co.KG Page 29 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 30 Thermal transmission paste tube 250g 6938111 Only qualified personnel should perform troubleshooting, maintenance or repair operations. Please contact directly the manufacturer AGT-PSG if the sample gas cooler fails. Tampering the safety and security devices is not permissible. AGT-PSG GmbH & Co.KG...

  • Page 31: Packaging And Shipping

    MAK10 Return / Maintenance and Repair Packaging and Shipping If you want to send a device for maintenance or repair to AGT-PSG, please note the following information on packaging and shipping:  Please use the original packaging of the device. If this is not available, use another stable packaging in which the cooler is well protected from the weather and mechanical damage.
  • Page 32  Liquid Solid Powdery Gaseous Please include the current material safety data sheet of the hazardous material! Company, Contact Location, Date, Stamp, Signature AGT-PSG GmbH & Co.KG Page 32 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 33 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Circuit Diagram 230V 50/60Hz and 115V 50/60Hz AGT-PSG GmbH & Co.KG Page 33 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 34 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Circuit Diagram Addendum for Sample Gas Pump Option AGT-PSG GmbH & Co.KG Page 34 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 35 RI Flow Schema Scope of supply of MAK10P Heat-exchanger Condensate pump Pre-separator Filter Flowmeter Electronic control unit Moisture sensor MAK10-1101-X-00-X MAK10-1101-X-10-X MAK10-1101-X-11-X MAK10-1101-X-1F-X AGT-PSG GmbH & Co.KG Page 35 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 36 RI Flow Schema Scope of supply of MAK10P Heat-exchanger Condensate pump Pre-separator Filter Flowmeter Electronic control unit Moisture sensor MAK10-1112-X-00-X MAK10-11121-X-11-X MAK10-2202-X-00-X MAK10-2202-X-20-X AGT-PSG GmbH & Co.KG Page 36 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 37 RI Flow Schema Scope of supply of MAK10P Heat-exchanger Condensate pump Pre-separator Filter Flowmeter Electronic control unit Moisture sensor MAK10-2202-X-22-X MAK10-2202-X-1F-X MAK10-2222-X-00-X MAK10-2224-X-22-X AGT-PSG GmbH & Co.KG Page 37 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 38 RI Flow Schema Scope of supply of MAK10P Heat-exchanger Condensate pump Pre-separator Filter Flowmeter Electronic control unit Moisture sensor MAK10-3303-X-00-X MAK10-3303-X-1F-X MAK10-4404-X-00-X MAK10-4404-X-IF-X AGT-PSG GmbH & Co.KG Page 38 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 39 The temperature control unit monitors the ambient and the dew point temperature but it does not access the power regulation. It provides an alarm at unacceptable exceeding or undercut of temperature as well as at exceeding service intervals. It logs all malfunctions of the cooler. AGT-PSG GmbH & Co.KG Page 39 Errors and printing mistakes excepted...

  • Page 40: Dimension Sheets

    Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-1101-4-00-X MAK10-1101-4-10-X / MAK10-1101-4-11-X AGT-PSG GmbH & Co.KG Page 40 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 41 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-1112-4-00-X MAK10-1112-4-11-X AGT-PSG GmbH & Co.KG Page 41 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 42 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-2202-4-00-X MAK10-2202-5-20-X / MAK10-2202-5-22-X AGT-PSG GmbH & Co.KG Page 42 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 43 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-2202-5-1F-X MAK10-2224-5-00-X AGT-PSG GmbH & Co.KG Page 43 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 44 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-2224-5-22-X MAK10-3303-5-00-X AGT-PSG GmbH & Co.KG Page 44 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 45 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-3303-5-1F-X MAK10-4404-5-00-X AGT-PSG GmbH & Co.KG Page 45 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 46 Installation-, Operating-, Maintenance-Manual, Spare part List MAK10 Dimension Sheets MAK10-4404-6-1F-X 19“-Rack Versions AGT-PSG GmbH & Co.KG Page 46 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...

  • Page 47: Technical Data

    Communication / Alarm set points Potential-free alarm-contact / < +2.0°C / > +10.0°C Housing protection class IP 20 EN 60529 / EN 61010 AGT-PSG GmbH & Co.KG Page 47 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 48 Communication / Alarm set points Potential-free alarm-contact / < +2.0°C / > +10.0°C Housing protection class IP 20 EN 60529 / EN 61010 AGT-PSG GmbH & Co.KG Page 48 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 49 Communication / Alarm set points Potential-free alarm-contact / < +2.0°C / > +10.0°C Housing protection class IP 20 EN 60529 / EN 61010 AGT-PSG GmbH & Co.KG Page 49 Errors and printing mistakes excepted Translation - Manual MAK10 Rev. 11/2017...
  • Page 50 Communication / Alarm set points Potential-free alarm-contact / < +2.0°C / > +10.0°C Housing protection class IP 20 EN 60529 / EN 61010 AGT-PSG GmbH & Co.KG Richard-Lucas-Str. 6, D-41812 Erkelenz, Deutschland Tel: +49 (0)2431/9627-0, Fax: +49 (0)2431/9627-31 www.agt-psg.de, info.agt@agt-psg.de...

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