Related Manuals for AGT PSG BCR02
Summary of Contents for AGT PSG BCR02
- Page 1 BCR02 Sample Gas Cooler Installation Manual Maintenance Manual Operating Manual Spare Part List...
- Page 2 BVG D4, refrigerant plants, heat pumps and cooling units A technical documentation is completely present with the manual. Erkelenz, 08.05.2017 Jochen Podiwin Managing Director AGT-PSG GmbH & Co.KG Page 2 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
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Page 3: Dear Customer
The staff has experience in handling sample gas as well as in handling electrical and refrigerated devices. AGT-PSG GmbH & Co.KG Page 3 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... -
Page 4: Warranty Conditions
Return deliveries must take place in suitable and sound protective packing. Please contact directly the manufacturer AGT-PSG if the sample gas cooler fails. Basis for all warranty claims is the purchase receipt and the undamaged model identification plate. In case of queries we need the model type, serial number and year of construction (model identification plate). -
Page 5: Important Advices
CAUTION! No water! In case of fire, use an approved fire extinguisher. Never use water to extinguish fire (or near the sample gas cooler or directly to the sample gas cooler directed water). AGT-PSG GmbH & Co.KG Page 5 Errors and printing mistakes excepted... -
Page 6: Transport, Delivery And Storage
Handle with care. Heavy blows could cause irreparable damage. Only upright vertical position! Lying horizontal position vorbidden! AGT-PSG GmbH & Co.KG Page 6 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... -
Page 7: Assembly And Installation
WARNING! Possible damage! Handle with care. Heavy blows could cause irreparable damage. WARNING! Possible damage! Protect the display during installation of the cooler or during mounting work. The display is very fragile. AGT-PSG GmbH & Co.KG Page 7 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... - Page 8 “Technical Data”) may have different designs. The picture above shows a SS316 dual-HE with condensate connections on the top. AGT-PSG GmbH & Co.KG Page 8 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 9 We also recommend to use a pre-separator in case of measuring points at high inlet temperatures and high inlet dew points greater than 65°C. The capacity of heat exchangers is thus affected favorably. AGT-PSG GmbH & Co.KG Page 9 Errors and printing mistakes excepted...
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Page 10: Electrical Connections
The local protection of the sample gas cooler is provided by the customer. The technical data is mentioned on the model type plate and in the technical data sheet. AGT-PSG GmbH & Co.KG Page 10 Errors and printing mistakes excepted... - Page 11 Contacts 4-8 are only active if your cooler model is equipped with an electronic control unit for moisture guards (option). Contacts 9-13 are only active if your cooler is equipped with an additional second electronic control unit (option). AGT-PSG GmbH & Co.KG Page 11 Errors and printing mistakes excepted...
- Page 12 Control/alarm for moisture sensor Control alarm for flowmeter light barrier Potential-free directional contact Adjustable switch-point LED for operation/alarm notification AGT-PSG GmbH & Co.KG Page 12 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 13 Protection against condensate break-through Reliable detection of smallest amounts of liquid Line break monitoring High chemical resistance Optional electronic control AGT-PSG GmbH & Co.KG Page 13 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 14 (voltage, frequency, gas flow rate, gas inlet temperature, ambient temperature, etc.). WARNING! Open housing! Never operate equipment with panels removed. AGT-PSG GmbH & Co.KG Page 14 Errors and printing mistakes excepted...
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Page 15: Sequence Of Operations
During the operation, the refrigerating compressor will run continuously. The cooler must work during the full period of sample gas feed. AGT-PSG GmbH & Co.KG Page 15 Errors and printing mistakes excepted... - Page 16 (for example safety gloves, face mask, safety goggles etc.). CAUTION! Toxic and explosive gases! Corresponding guidelines must be adhered to while operating with toxic and explosive gases. AGT-PSG GmbH & Co.KG Page 16 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
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Page 17: Operation Buttons
Button PARAMETER is for programming/setup by manufacturer. Button SET is for programming/setup by manufacturer. Button ON/OFF/STANDBY No function for this sample gas cooler type/model. AGT-PSG GmbH & Co.KG Page 17 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... -
Page 18: Led Display
Fahrenheit and degrees Celsius. Changing this parameter, the scheduled values keep their number-area and the adjustment range. They need to become manually adjusted. AGT-PSG GmbH & Co.KG Page 18 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... - Page 19 Defective refrigerant circuit Contact AGT Service Temperature < 0°C Too low ambient temperature Adhere to operation data Defective performance regulation Contact AGT Service AGT-PSG GmbH & Co.KG Page 19 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
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Page 20: Check And Maintenance
CAUTION! Toxic and explosive gases! Corresponding guidelines must be adhered to while operating with toxic and explosive gases. WARNING! Open housing! Never operate equipment with panels removed. AGT-PSG GmbH & Co.KG Page 20 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... - Page 21 We recommend replacement of the pump hose after every 3 months as a precautionary measure. When processing the replacement please check the condition of roller carriers and conveying belts, too. AGT-PSG GmbH & Co.KG Page 21 Errors and printing mistakes excepted...
- Page 22 The fuse holder can then be removed along with the fuse. The fuse holder is fixed after replacing the fuse and locked in the clockwise direction. AGT-PSG GmbH & Co.KG Page 22 Errors and printing mistakes excepted...
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Page 23: Spare Parts
Complete moisture sensor set for external mounting PVDF 8440225 Complete moisture sensor set for external mounting Glass 8440224 Flow chamber PVDF 6353952 Flow chamber Glass 6353950 Sensor 5700000 AGT-PSG GmbH & Co.KG Page 23 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016... - Page 24 Thermal transmission paste tube 250g 6938111 Only qualified personnel should perform troubleshooting, maintenance or repair operations. Please contact directly the manufacturer AGT-PSG if the sample gas cooler fails. Tampering the safety and security devices is not permissible. AGT-PSG GmbH & Co.KG...
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Page 25: Packaging And Shipping
BCR02 Return / Maintenance and Repair Packaging and Shipping If you want to send a device for maintenance or repair to AGT-PSG, please note the following information on packaging and shipping: Please use the original packaging of the device. If this is not available, use another stable packaging in which the cooler is well protected from the weather and mechanical damage. - Page 26 Liquid Solid Powdery Gaseous Please include the current material safety data sheet of the hazardous material! Company, Contact Location, Date, Stamp, Signature AGT-PSG GmbH & Co.KG Page 26 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 27 Installation-, Operating-, Maintenance-Manual, Spare Part List BCR02 Circuit Diagram 230V 50/60Hz AGT-PSG GmbH & Co.KG Page 27 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 28 Installation-, Operating-, Maintenance-Manual, Spare Part List BCR02 Circuit Diagram 115V 50/60Hz AGT-PSG GmbH & Co.KG Page 28 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 29 Installation-, Operating-, Maintenance-Manual, Spare Part List BCR02 RI Flow Schema AGT-PSG GmbH & Co.KG Page 29 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 30 The temperature control unit 12 monitors the dew point temperature and accesses the power regulation. It provides an alarm at unacceptable exceeding or undercut of temperature. AGT-PSG GmbH & Co.KG Page 30 Errors and printing mistakes excepted Translation - Manual BCR02 Rev. 6/2016...
- Page 31 Digital display with isolated alarm contact Power consumption 190W – starting current 6,3A Weight 18,5kg 19,0kg at standard conditions, dew point 65°C inlet temperature, 10-25°C ambient temperature AGT-PSG GmbH & Co.KG Richard-Lucas-Str. 6, D-41812 Erkelenz, Deutschland Tel: +49 (0)2431/9627-0, Fax: +49 (0)2431/9627-31 www.agt-psg.de, info.agt@agt-psg.de...