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Summary of Contents for MSA PCH-205
- Page 1 “NPK Morsvyazavtomatica” LLC” Power Supply unit / charger PCH-205 Operating manual 26E, Kibalchicha St., St Petersburg Tel.: 8 (800) 100-67-19 info@unicont.com Russia, 192174 Fax: +7 (812) 362-76-36 www.unicont.com...
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Page 3: Table Of Contents
Operating manual Table of content INTRODUCTION ......................... 3 DESCRIPTION AND OPERATION OF THE PRODUCT ..........4 Description ..........................4 Main technical specifications ....................4 Operation and structure of the Product ................. 6 Measurement tools, instruments and consumables ............. 12 Marking and sealing ......................12 Packaging .......................... -
Page 4: Introduction
This operating manual (hereinafter referred to as OM) is intended to describe the structure, operating principles, technical specifications and service of power supply / au- tomatic battery charger PCH-205 (hereinafter referred to as the Product, PCH). In addition to the instructions given in this document, the safety regulations and rules applicable in the field shall be observed. -
Page 5: Description And Operation Of The Product
Operating manual DESCRIPTION AND OPERATION OF THE PRODUCT 1.1 D ESCRIPTION The Product is designed to operate with single-phase mains 50 (60) Hz 110; 220 V AC and provide regulated voltage of 24 V DC to different shipborne and in- dustrial equipment. - Page 6 Power Supply unit / charger PCH-205 g. built-in protection in case of: ‒ voltage overload in power mains; ‒ reverse polarity power connection; ‒ reverse polarity SB connection; ‒ overload or SC in SB circuit; ‒ SC in load connection circuit.
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Page 7: Operation And Structure Of The Product
Operating manual Value Parameter PCH-205 PCH-205 (integrated control) (basic design) - galvanic isolation of output power from power mains; - reverse polarity SB connection; Built-in protection - deep discharge protection of SB (at option); - overheating protection if applied DTS-135... - Page 8 Power Supply unit / charger PCH-205 SB is charged according to the combined method: operation is carried out in the mode of current stabilization in the phase of main charge, with switching over to volt- age stabilization mode in the final phase.
- Page 9 Operating manual Figure 2 – Functional elements, controls and indication of PCH basic model Table 2 – Description of the functional elements, controls and indication of the PCH Element Identifier Description Piano type switch to turn power on (off), with «ON / OFF»...
- Page 10 Power Supply unit / charger PCH-205 Element Identifier Description Displays current charge (discharge) voltage of «Voltage, V» «Current, A» Displays present charge current «Power» Glowing when power supply is available. Glowing green at the final phase of SB charge, i.e. when the charger is in the phase of voltage «Normal»...
- Page 11 Operating manual Рисунок 3 – Connection diagram of additional units to PCH Table 3 – Description of PCH’s connector terminals Terminal № Connector Description J1.2 To connect SB – J3.1 To connect Load 3 – – J3.2 To connect Load 1 and 2 –...
- Page 12 Power Supply unit / charger PCH-205 Terminal № Connector Description J3.6 To connect Load 4 – J5 (CU’s PCB) To connect remote switch on button J5 (PSU / CU To connect input power PCB) –Rx To connect BPC-136 to transmit data –Tx...
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Page 13: Measurement Tools, Instruments And Consumables
Operating manual 1.4 M EASUREMENT TOOLS INSTRUMENTS AND CONSUMABLES Amount of consumables required for TS is represented in Table 4. Table 4 – Amount of consumables required for TS Name of consumables Amount of consumables Note Cleaning cloth To clean surfaces of the unit 0.10 kg 1 To clean severe contamination from surfaces of the unit;... -
Page 14: Usage Of The Product
Power Supply unit / charger PCH-205 USAGE OF THE PRODUCT 2.1 O PERATIONAL CONSTRAINTS The Product shall be installed only according to its overall and installation di- mensions. Select the installation site in compliance with operational constraints (operating temperature and protection degree – IP). -
Page 15: Usage Of The Product
Operating manual - connect de-energized cable of main power and SB to input terminals; - transfer circuit breakers of main power and SB on the power mains switch- board to “ON” position; - transfer a piano type switch on the Product’s casing to “ON” position; - check that the Product is connected properly and main power is available by green LED glowing on the piano type switch, located on the Product casing;... - Page 16 Power Supply unit / charger PCH-205 Figure 4 – Structure of the Product’s menu Table 5 – Description of the menu items Menu item Description Charge current «I» Select of SB charge current which changes within 0.2…20.0 А Charge voltage «U»...
- Page 17 Operating manual 2.3.1.3 Setting up charge voltage for PCH with an integrated control To set up charge voltage, use a keyboard located on the Product’s casing. To set up the required value, follow the next steps: – press «Select» unless the left LCD displays letter «U». The right LCD will display the previous charge voltage;...
- Page 18 Power Supply unit / charger PCH-205 2.3.4 The Product’s alarms The Product includes light, sound and relay alarms signaling about abnormal operation / emergency, see Table 6. Table 6 – Abnormal operation / emergency alarms Indicator Jumper on PCB Emergency type...
- Page 19 Table 7 – Status of alarm units Product Visual alarm Sound alarm Relay contacts Intermittent (peri- Red blinking LED «Error» PCH-205 Closed odic) sound signal Actuation if relay contacts Red blinking LED «AC Intermittent (peri- BPC-136 are opened (if analog chan- Alarm»...
- Page 20 Power Supply unit / charger PCH-205 Discharge lower than this value leads to the SB power loss, reduced life time and failure due to irreversible damage of the inner parts. Note – The Product is delivered from the Manufacturer’s plant with an activated function of deep discharge protection.
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Page 21: Technical Service Of The Product
Operating manual 3 TECHNICAL SERVICE OF THE PRODUCT 3.1 G ENERAL DESCRIPTION The TS shall be provided by the staff acquainted with its composition, structure and operation features. In order to provide safe and reliable operation for the Product, the staff shall maintain all types of technical service: –... - Page 22 Power Supply unit / charger PCH-205 Table 11 – Checklist № 1. Visual check of the Product Man-hours per 1 To be done Routine Product 1 check completeness and appearance of the Product; mechanical damage, paint defects must be absent;...
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Page 23: Preservation
Operating manual Table 14 – Checklist № 4. Check for compliance of output voltage with the normal voltage Man-hours per 1 To be done Routine Product Check for compli- Connect voltmeter to the Product’s output contacts. Meas- 1 person ance of output volt- ure voltage on the output terminals 15 mins age with the normal... -
Page 24: Current Repair Of The Product
Power Supply unit / charger PCH-205 CURRENT REPAIR OF THE PRODUCT 4.1 G ENERAL DESCRIPTION Main power supply of the Product is indicated by the presence of piano type switch backlight. To diagnose the problem, see Table 15. If you cannot diagnose the problem, contact the Manufacturer’s service centre. - Page 25 Operating manual Malfunction Possible reasons To be done NO power mains Provide the mains power supply The PCH is not switch- Piano type ON / OFF switch lo- Transfer the switch to “ON” po- ing on cated on the left side of the Prod- sition.
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Page 26: Storage
Power Supply unit / charger PCH-205 STORAGE The units must be stored in packaging inside areas complying with the required storage conditions (+ 5 °C…+ 40 °С) with the concentration of dust, oil, moisture and ag- gressive impurities in the air within the required limits for the working areas of production facilities. -
Page 27: Transportation
Operating manual TRANSPORTATION The Product must be transported in the Manufacturer's transportation package in closed means of transport. Types of shipment: motor vehicle and railroad transportation in closed means of transport (cov- ered cars, multipurpose containers); air transportation (in sealed and heated compartments); ... -
Page 28: Disposal
Power Supply unit / charger PCH-205 DISPOSAL New equipment, the parts of the Product damaged during operation, and any overage equipment must not be disposed as standard household wastes, since they con- tain the materials suitable for re-use. Decommissioned and non-used components of the Product must be delivered to a special waste disposal center licensed by local authorities. -
Page 29: Product
OUTLINE AND INSTALLATION DIMENSIONS OF THE PRODUCT Figure A.1 – Outline and installation dimensions of the PCH with an integrated control panel Note – Basic design of PCH-205 has the same outline and installation dimensions with the PCH with an integrated control panel. Page 28... -
Page 30: Units
Power Supply unit / charger PCH-205 ANNEX B (MANDATORY) DESCRIPTION AND FUNCTIONS OF ADDITIONAL UNITS В.1 R AU-106 EMOTE LARM UNIT Figure В.1 – Outline and installation dimensions of AU-106 Description: Technical specifications: power supply: 9.0…36.0 V DC Designed to provide alarm signaling (light and ... - Page 31 Operating manual В.2 R AU-206 EMOTE LARM UNIT Figure В.2 – Outline and installation dimensions of AU-206 Description: Technical specifications: power supply: 9.0…36.0 V DC Designed to provide alarm signaling (light max. power consumption: 3 W and sound signals) ...
- Page 32 Power Supply unit / charger PCH-205 В.3 A BPC-136 CCUMULATOR BATTERIES CONTROL PANEL Figure В.3 – Outline and installation dimensions of BPC-136 Description: Technical specifications: power supply: 10.0…36.0 V DC Designed to provide remote control of auto- power consumption: 3 W matic battery charger, display current values ...
- Page 33 Operating manual В.4 A BPC-136-01 CCUMULATOR BATTERIES CONTROL PANEL Figure В.4 – Outline and installation dimensions of BPC-136-01 Description: Technical specifications: power supply: 10.0…36.0 V DC Designed to provide remote control of auto- power consumption: 3 W matic battery charger, display current values ...
- Page 34 Power Supply unit / charger PCH-205 В.5 T DTS-135 EMPERATURE SENSOR Figure В.5 – Outline dimensions of DTS-135 Description: Technical specifications: power supply: 3.0…5.5 V DC Ensures measurement of SB current tempera- max. power consumption: 0.1 W ture and transmits the measured valued by digital channel of «one-wire»...
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