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Adtech ADT-TH08HA-D01 User Manual

Spring machine controller
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ADT-TH08HA-D01
Spring Machine Controller
User Manual

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Summary of Contents for Adtech ADT-TH08HA-D01

  • Page 1 ADT-TH08HA-D01 Spring Machine Controller User Manual...
  • Page 2 This user manual is launched on 23/04/2015 at first，Version A1.00, Project code: BZ001C181A。 Copy Right All content of this user manual， the copyright belongs to ADTECH (SHENZHEN) TECHNOLOGY CO., LTD (hereinafter referred to as ADTECH), any unit or individual without permission for ADTECH shall not copy, or translation.
  • Page 3 TH08HA-Spring Machine System ADT- Precautions ※ Transport and storage  Product package should not exceed six crates stacked  It’s not available to climb, stand or place heavy objects on the package of product  Don’t use the connecting cable drag or carry the product ...

  • Page 4: Table Of Contents

    TH08HA-Spring Machine System ADT- Content CHAPTER 1 PRODUCT REVIEW ARTICLES................... 4 1.1 A ......................... 4 PPEARANCE EFFECT DIAGRAM 1.2 P ......................... 5 RODUCT BRIEF INTRODUCTION 1.3 C .....................5 ONTROLLER SYSTEM STRUCTURE DIAGRAM ............................5 PRODUCT FEATURES 1.5 S ..........................5 YSTEM ACCESSORIES CHAPTER2 ELECTRICAL WIRING......................6 2.1B ........................6...

  • Page 5: Chapter 1 Product Review Articles

    TH08HA-Spring Machine System ADT- Chapter One Product Description 1.1 Effects of appearance...

  • Page 6: Product Brief Introduction

    TH08HA-Spring Machine System ADT- Product introduction TH08HA 2-3 Axis Spring Machine Control System: 7-inch LCD display; 2-3 axis servo control; support group 4-8 probe input, 4-8 group of cylinders output; Support send bobbin winding wire, disconnection alarm detection . Supporting applied to various spring, torsion spring machines.

  • Page 7: Chapter2 Electrical Wiring

    TH08HA-Spring Machine System ADT- Shielded wire Standard DB25 Male to Male 15-pin servo DB15 Standard wiring Chapter II electrical wiring 2.1 The definition of the back of the interface...

  • Page 8: Electrical Connection

    TH08HA-Spring Machine System ADT- 2.2 Electrical connection 2.2.1 Terminal diagram 2.2.2 Terminal Description There are two wiring board (three-axis system has more than 4) origin input signal interface, four (three-axis system has more than eight) probe inputs, four (three-axis system of more than eight) cylinder output interface , a feed bobbin winding line inputs a broken alarm input interface, and another set of + 24V and GND interface for external access to DC24V power supply.
  • Page 9 TH08HA-Spring Machine System ADT- nP U + Pu l s e si g n a l + nP U - Pu l s e si g n a l - nD R + Di r e c ti o n si g n a l + nD R - Di r e c ti o n si g n a l - Un i v e rs a l in p u t , ca n be us e d as al a r m in p u t...
  • Page 10 TH08HA-Spring Machine System ADT- MPG 5V Ground 25 pin signal plug （XS11） BHOME2 CLMT- CHOME2 EXT_INCOM XLMT+ EXT_OUT8 XLMT- EXT_OUT9 Y LMT+ Y LMT- ZLMT+ ZLMT- ALMT+ ALMT- BLMT+ 24VGND BLMT- CLMT+ CONNECTOR DB25 DB25SM2 Wire No.: Name Function BHOME2 B Axis origin point 2 CHOME2 C Axis origin point 2...
  • Page 11 TH08HA-Spring Machine System ADT- 25 pin signal plug （XS10） XHOME2 EXT_IN1 Y HOME2 EXT_INCOM PROBE4 EXT_OUT0 PROBE3 EXT_OUT1 PROBE2 EXT_OUT2 PROBE1 EXT_OUT3 ZHOME2 EXT_OUT4 AHOME2 EXT_OUT5 PROBE5 EXT_OUT6 PROBE6 EXT_OUT7 PROBE7 24VGND PROBE8 EXT_IN2 CONNECTOR DB25 DB25SF2 Wire No.: Symbol Description XHOME2/IN2 X Outer origi n signal(input)

  • Page 12: Installation Notes

    TH08HA-Spring Machine System ADT- OUT7 Cylinder output 7 OUTCOM1 Output COM 1 conne cted to ou ter power negative OUTCOM1 D/A Output CON4 J4SM-3.81-1-7.3X16.2X9.3 DA输 出 接 口 DAOUT0 Analog Voltage 0 DAGND Analog Voltage Ground DAOUT1 Analog Voltage 1 DAGND Analog Voltage Ground 2.3 Installation and Notes...

  • Page 13: Chapter 3 Functional Operation

    TH08HA-Spring Machine System ADT- Chapter III Function operation 3.1 Operation panel explain 3.1.1 Keyboard panel and buttons explain The key to select key auxiliary function, push down this button will appear the auxiliary function selection interface, as shown in the auxiliary function instructions section.
  • Page 14 TH08HA-Spring Machine System ADT- Before the white striation, insert a row instruction program.This button is only effective when input program. Mode switch between automatic and manual, manual mode, a processing. attern Clear alarm status. Alarm cleara Each shaft automatically reset, if in a certain period of time (usually for 6-10 zero seconds) did not touch the zero switch, or press the 'stop' button, the display is zero failure.

  • Page 15: Panel Button Description

    TH08HA-Spring Machine System ADT- In the main processing interface and the programming interface, press this key to Probe reset the number of probes failed. When the number of probes failed to achieve the reset number of failed to stop, press this button, the processing can continue. Empty the white light bar, and this key is valid for any input data or parameter.

  • Page 16: Main Processing Interface

    TH08HA-Spring Machine System ADT- be very convenient for the trial of the spring to facilitate the adjustment of various models of the spring. The function of a hand wheel is manually moved the axis only in the programming interface effectively, in automatic programming interface mode, turn the hand wheel corresponding to the shaft (the axis of the cursor) can achieve single shaft manually move, in manual mode is the hand wheel is rotated to multi axis linkage to implement a hand shake processing of spring.

  • Page 17: Program Editor

    TH08HA-Spring Machine System ADT- processing. Other conditions will be cleared by the value of the "count reset" key. 6) Probe settings: set the number of probe touch, this value can be adjusted by moving the cursor keys in this interface (0-99999), when the value of 0 when the system does not carry out the number of probes failure detection.

  • Page 18: Auxiliary Function Operation Interface

    TH08HA-Spring Machine System ADT- Note: the input data must be completed, according to [into] key, the data saved to the hard drive program, to prevent accidental power loss. 3.2.3 auxiliary function operation interface (1) according to the "*" button in the main screen appear as shown in figure Figure 3.1 At this time by the corresponding number key to enter a different interface.
  • Page 19 TH08HA-Spring Machine System ADT- Figure 3.2 At this point you can press up and down arrow keys to select the disk around. C yaffs disk, D disk FAT disk, E disk is connected with the U disk. Press "ENT" to enter the corresponding disk, as shown in Figure 3.3 below: Figure 3.3 According to the "1"...
  • Page 20 TH08HA-Spring Machine System ADT- format, otherwise the file may not be read properly. (2) system parameter setting interface After entering Figure 3.1 according to the "1" after the password (the system initialization default password is 123) to enter the system parameters to set the interface as shown in figure 3.4-3.6: Figure 3.4 Figure 3.5...
  • Page 21 TH08HA-Spring Machine System ADT- Figure 3.6 Figure 3.7 1) X, Y, Z, A axis pulse: corresponding to X, Y, Z, U axis every turn of the required pulse number, must be matched with the drive set. 2) X, Z, A rotation angle: X axis in the first set of the corresponding pulse number rotation angle, set to 360 3) X, Y, Z, A running direction: corresponding to X, Y, Z, U running direction.
  • Page 22 TH08HA-Spring Machine System ADT- 6) X, Y, Z, A reduction ratio: the mechanical reduction ratio of each shaft. 7) X, Y, Z, A motor speed: set the rated speed of each shaft motor. 8) X, Y, Z, A: the axis of the manual speed manual (hand moving speed of the mobile single axis speed).
  • Page 23 TH08HA-Spring Machine System ADT- 1234 said open cylinders 1-4 and -1-2-3 said closed cylinder No. 1,2,3. （4）working parameter setting interface After entering Figure 3.1 press "2" to enter the work parameter setting interface as shown in figure 3.7: Figure 3.7 1) Whether the screen saver: after setting the screensaver time need in automatic processing began to set off the screen display, 1 is closed, 0 is not closed 2) Screensaver time: set automatic processing started long time (in minutes), turn off the...
  • Page 24 TH08HA-Spring Machine System ADT- set the Z axis offset position, that is, in the Z axis to find the zero position switch to turn the angle of the purpose is to facilitate the Z axis arbitrarily set the zero position (only three axis above the system effective) (unit: degree).

  • Page 25: Program Instructions And Sample Instructions

    TH08HA-Spring Machine System ADT- there occurs when the output system for full color display and the corresponding font, otherwise the system display as shown in the figure. 3) Each axis of the right side of the pulse shows that the selected axis in the shaking hand wheel sent after the number of pulses, select one axis and then press the return to zero, zero after the end of the re press the return to zero key to calculate the number of pulses corresponding to the single circle.
  • Page 26 TH08HA-Spring Machine System ADT- angle angle length value Description: used to set the base speed of the action axis, in order to set before a command action, it is the value of the M command speed ratio multiplied by the value obtained as the interpolation speed of the motor axis.
  • Page 27 TH08HA-Spring Machine System ADT- formatting errors and machining process must eventually come to e instruction can appear otherwise processing cycle of death. This instruction does not have to be set up. 4) N, L instruction: loop instruction 5) instruction format： line instru Start X...

  • Page 28: M，J , G Instruction Example

    TH08HA-Spring Machine System ADT- does not perform M under the instruction of a J jump instruction, perform a jump when detec ting probe signal failure. Jump turned number required for M the command line. Jump line number: probe testing failed to jump to the line number. J order other items do not need to be set.

  • Page 29: Program Sample Instructions

    TH08HA-Spring Machine System ADT- be touch detection, if touch in the process of ru nning the program automatically stop the current probe signal processing and recovery of the cyl inder, turn to the next line continues to carry o ut after the completion of execution or recover t he cylinder, then turn to the next line continue.

  • Page 30: Statement Interpretation

    TH08HA-Spring Machine System ADT- eted, the next processing automatically according to the latest editor at the beginning of data pr ocessing. 3.3.3 Application example shows that Line Start X End X instructi Wire Feedi speed r probe cylinder atio 0001 0000 0000 3.3.4...

  • Page 31: System Parameter Recovery

    TH08HA-Spring Machine System ADT- If in line detected during the period of execution of the probe signal continued implemen tation of the program does not jump down, otherwise the program to jump to 14 lines of location to continue downward. X first rotate 90 degrees to the location, and then rotate to 100 degrees and the location of the Y tracking send line 10 mm.

  • Page 32: Program Recording Method

    TH08HA-Spring Machine System ADT- on the use or operation does not accord with the instructions, please feel free to contact with t he company, for this inconvenience, please understanding! Tel：0755-26722719-378 FOUR Programming Program burning method Methods 1. U disk to update the program Start the controller, the buzzer rang, BIOS, click the "delete all"...

  • Page 33: Maintenance

    TH08HA-Spring Machine System ADT- Chapter V Precautions and maintenance 5.1 Precautions Safety Precautions: 1. without permission, do not open the cabinet. 2. When the controller a long time, turn off the power. 3. Special attention not to let the dust, iron powder into the controller. 4.

  • Page 34: Appendix A: Analysis Of Common Failures

    TH08HA-Spring Machine System ADT- 3) The system has been started, but on the screen to cycle X or Y warning alarm, but this time not on the servo drive alarm display, you should check the system wiring, the wiring is no problem if you should change the servo parameters so that the anti-servo alarm output phase servo control system for the servo alarm logic can not change the device parameter setting interface to set the alarm logic it is inverted.
  • Page 35 TH08HA-Spring Machine System ADT- 02：position mode 03: Speed - torque mode 04: Position - torque mode 05: Location - speed mode The system uses the position control mode 00：Internal Encoder position encoder mode select 01-02：external encoder 00 00: AM No brake resistance brake resistor ------...
  • Page 36 TH08HA-Spring Machine System ADT- 07：66.7ns （15MHz） Reversible choose 00or 40 Parameter Group 4 Group4 Parameter Default Remarks Page Meaning value value pulse selection 00: Pulse / Pulse 10: Quadrature 20: Pulse / Direction The system supports pulse / direction mode and pulse / pulse mode 参数组...
  • Page 37 TH08HA-Spring Machine System ADT- nP U - Pu l s e si g n a l - nD R + Di r e c t i o n si g n a l + nD R - Di r e c t i o n si g n a l -...

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