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Tetra Pak Tetra Cardboard Packer 70 Operation Manual

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OM
Operation Manual
Tetra Cardboard Packer 70
Multi infeed
GH100374.eps
Doc No OM-585572-1

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Summary of Contents for Tetra Pak Tetra Cardboard Packer 70

  • Page 1 Operation Manual Tetra Cardboard Packer 70 Multi infeed GH100374.eps Doc No OM-585572-1...
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  • Page 3: Table Of Contents

    Multi infeed 670292-0405 Wrap around unit 670375-040V Central lubrication kit CK-1287000-010V Note! This Operation Manual is only valid for a custom built version of Tetra Cardboard Packer 70 / Multi infeed 670272-060V. Doc No OM-585572-1 Issue 9704 Tetra Pak Distribution AB...
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  • Page 5: Introduction

    To ensure maximum safety for the operator, always read the section “Safety precautions” before doing any work on the machine or making any adjustments. The purpose usage of this Tetra Pak equipment To place Tetra Brik packages or other packages approved by Tetra Pak Distribution AB into units made of corrugated cardboard.
  • Page 6 Tetra Pak Distribution AB All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Tetra Pak Distribution AB. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 7: Safety Precautions

    Before any measures are taken, this section must be read. Avoid personnel injuries and machine damages by following the instructions given. Tetra Pak will not accept any responsibility in case of injuries and damages caused by incorrect use of the machine. Definitions Skilled personnel Service technicians: maintenance staff, specialists etc.
  • Page 8 The sign to the left indicates that there is entrapped heat in the area where the sign is placed. The temperature may exceed 60° C. WARNING! Failure to observe may result in injuries caused by burning. GH200313.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 9 If any one of the doors on the machine are opened, it will immediately stop. GH200495.eps Covers WARNING! All covers screwed on to the machine must be securely attached, before starting the machine. GH200495.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 10 If a safety cover is opened, the infeed conveyor will still be in motion. Risk of injuries. The conveyor only stops when an Emergency stop button is pushed or when the machine is completely turned GH200053 OFF. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 11 All service work on the hot melt unit must be carried out by skilled personnel. Hot melt unit WARNING! Risk of burning! During heating and production the unit gets hot. Do not touch the unit! GH200019 GH200212.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 12 Never flush water towards the hot melt unit when cleaning the machine. GH200019 GH200211.eps Hot melt WARNING! The hot melt tank contains heated hot melt which can cause serious injuries. Do not touch the hot melt! GH200019 GH200313.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 13 Wrap around unit WARNING! The wrap around squeezer cylinder contains entrapped compressed air which can cause serious injuries. Note! This warning only applies for machines equipped with a wrap around unit. GH200805.eps GH200471.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 14 The machine fulfils the safety demands only when a discharge unit with covers Tetra Pak no. C-1074350, C-1074388 is mounted or similar equipment which fulfils Machinery directive 89/392/EEC and subdirectives. GH200499.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 15: General Description

    4 Emergency stop 5 Pneumatic cabinet 6 Emergency stop 7 Electrical cabinet 8 Main switch 9 Emergency stop 10 Control panel 11 Emergency stop 12 Grouping section 13 Pusher section Z-infeed U-infeed GH300066.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 16 15 Indication, packing pattern length 9 Selector, cardboard unit type 16 Indication, packing pattern width 10 Selector, Single / Multi pack 11 Selector, packing pattern length 12 Selector, packing pattern width Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 17 4 Pressure regulator, hot melt gun, left 5 Pressure regulator, hot melt gun, right 6 Pressure regulator, hot melt unit 7 Pressure regulator, folding station See section Technical data for settings. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 18 9 Temperature regulator, hot melt hose, wrap around, 5 Temperature regulator, hot melt hose, right left 6 Temperature regulator, hot melt gun, wrap around, See section Technical data for settings. right Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 19: Alarms /Troubleshooting

    When an alarm has been acknowledged but the alarm still remains, the warning lamp is steadily alight. GH100228.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 20 Alarms /Troubleshooting Control panel Tetra Cardboard Packer 70 Tetra Pak 10 11 GH200815.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 21 (time guard). lamp flashes. technician. Air pressure. Air pressure too The machine steps down to Check the incoming air low during Step 1.The yellow colour of pressure. the warning lamp flashes. Production. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 22 Alarms /Troubleshooting Control panel Tetra Cardboard Packer 70 Tetra Pak 11 12 GH900165.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 23 10 Low level Blank magazine The machine remains in Load blanks into the blanks. empty. Production. Infeed stops. magazine. The yellow colour of the warning lamp flashes. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 24 Alarms /Troubleshooting Control panel Tetra Cardboard Packer 70 Tetra Pak 11 12 GH900165.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 25 13 Hot melt unit. Low temperature The machine remains in Call a technician. during Production. The yellow production. colour of the warning lamp flashes. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
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  • Page 27: Preparations

    Check that the Mains Power switch is position ON. It should always be in this position. GH200001 Open the compressed air supply valve. Check that the working pressure is 0.55 MPa. GH200048 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 28 Check that the hot melt unit is turned on. WARNING! Risk of burning! During heating and production the unit gets hot. Do not touch the unit! GH200019 GH200212.eps Check that no emergency stop button is pushed. GH200022 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 29 If preheating takes abnormally long, check the hot melt unit. If any fault is detected, call a technician. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 30 If an alarm has been triggered the machine will not be in step Preheating. GH900166.eps Take corrective action and press Alarm Reset. GH200004 When the alarm is gone press Programme up. GH200008 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 31: Start

    Programme up start flashing. Press Programme up. GH200008 Press Programme up once again when the Production symbol and Programme up start flashing. Production will now start. GH200008 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
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  • Page 33: Production

    Take corrective action to remove the cause of the alarm. Acknowledge the alarm by pressing Alarm reset. The light in the warning lamp and on the control panel will go out. GH200004 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 34 GH200808.eps Use the single/multi pack selector to change the type of infeed unit. CAUTION! Only skilled mechanical personnel is allowed to do the necessary adjustments of the machine. GH200809.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 35 GH200811.eps When necessary fill new hot melt into the hot melt tank. WARNING! The hot melt tank contains heated hot melt which can cause serious injuries. GH200019 GH200313.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
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  • Page 37: Emptying

    Remove package in Grouping section (3) Emptying after crush in Pusher section Remove package in Pusher section (2) Remove blank in Pack position (1) GH300071.eps 1 Pack position 2 Pusher section 3 Grouping section Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
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  • Page 39: Stop

    Eliminate the cause of the emergency stop. Empty the machine acc to section Emptying. Reset the Emergency stop button. GH200004 Acknowledge any alarm by pressing Alarm reset. Restart the machine. Short stop Press Programme down once. GH200007 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 40 Opening of a door To open a door, press Programme down once and then open the door. GH200007 Close the door and acknowledge any alarm by pressing Alarm reset. Restart the machine. GH200004 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 41 Programme down once more to shut the GH200007 machine down. Programme down will be steadily alight and all other lights will be out. Remove remaining blanks from the magazine. Clean the machine acc. to section Cleaning. GH200314.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
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  • Page 43: Storing Of Material

    In order to condition a pallet load of blanks to the surrounding atmosphere, remove the strapping and plastic cover. Order of consumption FIRST IN - FIRST OUT GH200012 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 44 The temperature of the storing facility should be 10 - 30 °C. Try to avoid dust and damp in the storage facility. The first box in should be the first box out. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 45: Cleaning

    Wash the machine with warm water only, do not use detergent. GH200495.eps Before cleaning must the suction cups be covered and protected from water. Do not flush water into the suction cups. GH200009 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 46 Failure to observe may result in danger to your life. GH200211.eps GH200019 Check the level in the central lubrication oil tank. Top up with code H according to section lubrivants, if necessary. GH200069 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 47: Technical Data

    Jowatherm 25900 5-30°C 150°C 150°C 165°C TP No. 90153-36 National Instant 5-30°C 150°C 150°C 165°C Pak 2300 National 25-50°C 175°C 175°C 175°C Instant-LOK 9657 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 48 Microphone placed 1.6 meters up. Machine type Noise level Document: DE 94-854 Position dBA, dBA, Date: 941024 Production Production Machine no.: 38001/2 packages Drawing spec.: 670270 Mechanical ECN: 19307 Electrical ECN: 21796 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...

  • Page 49: Lubricants

    M 1254.922 54922-460 90 296-77 Energol AC-C460 Com- 90 296-2 Esso Cylesso TK 460 pounded cyl- Statoil CylWay FZ 460 inder oil Mobil 600W Super Cylinder Oil Shell Valvata Oil J460 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
  • Page 50 90 296-54 Energol RC 68 Synthetic Esso Compressor oil 68 compressor Statoil CompWay 68 Mobil Rarus 427 Shell Corena Oil P 68 M 1255.316 55316-2 90296-10 Mecman 435-1 Mobil Mobilgrease 28 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed...
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  • Page 52 Ref text to introduction This page intentionally left blank...

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