Asahi/America agru SP 110-S V3 User Manual

Asahi/America agru SP 110-S V3 User Manual

High purity ir welding tool
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User's Manual
SP 110-S V3
High Purity IR Welding Tool
Tel: 781-321-5409 ● Fax: 800-787-6861 ● Toll Free: 800-343-3618
www.asahi-america.com
● asahi@asahi-america.com
Direct Sales: East 800-232-7244 / Central 800-442-7244 / West: 800-282-7244

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Summary of Contents for Asahi/America agru SP 110-S V3

  • Page 1 User’s Manual SP 110-S V3 High Purity IR Welding Tool Tel: 781-321-5409 ● Fax: 800-787-6861 ● Toll Free: 800-343-3618 www.asahi-america.com ● asahi@asahi-america.com Direct Sales: East 800-232-7244 / Central 800-442-7244 / West: 800-282-7244...
  • Page 2 PAGE LEFT INTETIONALLY BLANK.
  • Page 3: Table Of Contents

    System Data ......................29 System and Maintenance Information ..............29 Enabling Automatic Heating ................30 Service and Repair ....................30 Service and Repair Contact ................31 Manufacturer Warranty ..................31 Technical Documentation ..................31 Risk Assessment ....................31 Asahi/America Contacts..................32 agru SP 110-S Version September 2017 User’s Manual...
  • Page 4 Caution damage. If the machine is operated through a power supply without a grounding conductor, this will void any and all warranty under which the product may be. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 5: Introduction

    Non-compliance may cause problems of operation and damage to the machine. Important This icon indicates tips and useful information for using the machine more efficiently and more economically. Info agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 6: Safety Messages And Information On Residual Risks

    User’s Manual The User’s Manual has to be available at any time on the site Info where the machine is used. If the User’s Manual should come agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 7: User/Operator Obligations

    Using the machine, as far as possible, only standing on its stand which doubles as a Caution storage box is highly recommended. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 8: Identifying The Machine

    Exklusives Produkt der Fa. agru Kunststofftechnik GmbH Intended Use Ing.-Pesendorfer-Str. 31 The agru SP 110-S V3 Welding Machine is designed exclusively for A - 4540 Bad Hall Tel. +43 7258 790 3503 welding plastic pipes and fittings using the infrared welding technique Fax +43 7528 790 3852 (butt welding without contact).
  • Page 9: Component Overview

    - Display of/data on welding progress - Parameter menus to configure operation settings - Input keyboards - Error messages/Notes Navigation Bar with User Interface Buttons (changes depending on context of display) agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 10: Ports And Switches

    Pipe ends are worked using the facing tool until the machine indicates facing completed, to be confirmed on the touchscreen; then removal of chips and shavings (vacuum cleaner recommended). • Pipe alignment is checked and confirmed on the touchscreen. Version September 2017 agru SP 110-S V3 User’s Manual...
  • Page 11: Operation

    Handle for Carrying Box Machine with Engaged Transport Locks in Upper Part Latch for Securing Upper to Lower Part of Box Drawer for Accessories Drawer for Label Tag Printer Drawer for Reducer Inserts agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 12: Stowing The Machine In The Transport Box

    • Install the upper part of the transport box and close the box by installing its front, securing everything by engaging the various latches between the parts of the box. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 13: Check-Out, Turning On, Selecting The Display Language

    The next automatic step at power-up, after welder code input, is the zeroing of the movements. Without successful zero point of reference calibration, the heating element will not heat up for welding. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 14: Con Guring The Machine

    • manipulation by holding down both Display 4 pushbuttons starting machine movements until the welder code input screen ap-pears and a valid welder code is required to unlock the machine agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 15 OFF: The force depicted by the diagram in the course of the welding process is the value exercised on the force transducer. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 16: Fully Automatic And Semi-Automatic Operation

    So far, the system is in semi-automatic mode. For it suspends the ongoing action as soon as the user releases one or both pushbuttons. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 17: Changing Key Parameters Of The Welding

    (standard or additional) parameter sets. The manufacturer is in no event liable for damage or consequential damage that occurs as a Important agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 18: Entering Traceability Data For The Joint

    It offers Display 8 re-entering the parameter set just selected from the start, editing its pa- agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 19: Welding Process

    Make sure that all parts to be jointed are dual-clamped and/or appropriately supported. Important agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 20 Important together without facing and without previous loading and align- ing. Still, even when a parameter set without facing process is applicable, the movements of the facing tool have to be agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 21: Checking Pipe Alignment

    Display 13 pre-heating (see Display 13): red color indicates the component that will be pre-heated. To start a welding process without pre-heating, simply agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 22: Heating Stage

    4.7.7 Cooling Phase Display 15 When the full joining force is reached, the machine moves on automatically to the cooling phase (see Display 16). During cooling, the applied joining force is constantly monitored. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 23: End Of Welding

    When the value is displayed in the input screen press . The input screen closes and the value appears in the previously touched field of the visual check management screen. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 24: Aborted Welding Process

    The internal real-time clock of the machine is defective; re-set the clock in the configuration menu. When the machine is switched on with defective clock, the set-clock screen pops up automatically. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 25 The temperature is out of tolerance and cannot be ture Too High || Too Low adjusted; as long as this error is not cleared, welding or repeating a welding operation is not possible. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 26: Indication Of Joint Status And Possible Errors On The Tag

    Printing Pipe Labels and Downloading Welding Reports The machine is equipped with USB A interface that gives you the oppor- tunity to connect the tag printer or, if permitted, a USB stick. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 27: Downloading Welding Reports To A Usb Stick

    (before the slash), along with the total number of Display 21 reports in memory (after the slash). To move the selection bar through the list, touch the scrollbar arrows to the right of the list. The longer you agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 28: Using The Extended Report Viewer

    If the respective filter is not enabled in the upper part of the screen the cursor keys at the criterion in the lower part will not allow “filtered” browsing through the reports. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 29: Viewing The Full Welding Report

    The standard screen (Display 3) allows access to system data (control software version, service and maintenance contact, etc.), which may be requested by the manufacturer or seller in case of malfunctions, as well agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 30: Enabling Automatic Heating

    Service and Repair As the machine is used in applications that are sensitive to safety con- siderations, it may be serviced and repaired only on our premises or by agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 31: Service And Repair Contact

    Risk Assessment A risk assessment under the provisions of the so-called machinery direc- tive 2006/42/EC was conducted for the machine by a qualified person entitled to the performance of such an assessment. agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 32: Asahi/America Contacts

    Field Technician/Onsite Training Field Training 617-480-7071 info@asahi-america.com Technical Service High Purity, Double Wall or Industrial Piping 781-321-5409 pipe@asahi-america.com Asahi/America Corporate Headquarters Asahi/America, Inc. 655 Andover St. Lawrence, MA 01843 800-343-3618 asahi@asahi-america.com agru SP 110-S V3 User’s Manual Version September 2017...
  • Page 33 Tel: 781-321-5409 ● Fax: 800-787-6861 ● Toll Free: 800-343-3618 www.asahi-america.com ● asahi@asahi-america.com Direct Sales: East 800-232-7244 / Central 800-442-7244 / West: 800-282-7244...

Table of Contents