EVOCA Opera Installation - Use - Maintenance
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EVOCA Opera Installation - Use - Maintenance

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INSTALLATION, USE, MAINTENANCE
Translations of original instructions
Opera
EN
English
Fresh brew
Instant
D
. N
.
H 4365EN00
oc
o
E
1
05 - 2013
dition

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Summary of Contents for EVOCA Opera

  • Page 1 INSTALLATION, USE, MAINTENANCE Translations of original instructions Opera Fresh brew Instant English H 4365EN00 05 - 2013 dition...
  • Page 3 ETSI EN 301 489-17 V2.2.1:2012 EN60335-2-75:2004+A1:2005+A11:2006 ETSI EN 301 328 V2.1.1:2016 +A2:2008+A12:2010 *Solo con moduli radio di Evoca S.p.A. / Only with radio modules of Evoca S.p.A. ANDREA ZOCCHI Il fascicolo tecnico è costituito e disponibile presso: Evoca S.p.A. The technical file is compiled and available at: C.E.O...

  • Page 4: Declaration Of Conformity

    Declaration of conformity definitions according to the law The manufacturer is a natural person who The declaration of conformity is or a public body which manufactures radio issued under the manufacturer’s equipment and/or electric material or has it sole responsibility. engineered, manufactured or marketed by The declaration of conformity with putting its own trademark or name on it.
  • Page 5 Warnings for the environment Some tricks will help you to protect the This document intended for the technical environment: personnel is made available in the electron- - use biodegradable products to clean the ic format at the manufacturer's (reserved machine; area web site).

  • Page 7: Table Of Contents

    English TABLE OF CONTENTS PAGE PAGE dEclaration of conformity warnings FOREWORD PROGRAMMING machinE idEntification and charactEristics opEratioN iN Normal usEr status in casE of failurE transport and storagE browsiNg tEchnical charactEristics EntEring thE programming modE variablE combination lock loaDEr mENu CLEANING AND LOADING statistics door switch...

  • Page 8: Foreword

    - drag the machine with ropes or similar; make the best use of the machine. The third chapter describes the maintenance opera- - lift the machine with lateral grips; tions which require the use of tools for accessing poten- - lift the machine with straps or ropes tially dangerous areas.

  • Page 9: Technical Characteristics

    POSITIONING OF THE VENDING MACHINE ups and stirrers The machine is not suitable for outside installations, it Diameter of the upper border of 73-74 mm with a capac- needs to be installed inside dry premises away from heat ity of 620 plastic cups or 480 paper cups; about 550 sources, with temperature between 2°...
  • Page 10 afeties oWer Consumption The power consumption of the machine depends on - Door switch many factors, including the temperature and ventilation - boiler safety thermostat with manual reset of the environment where the machine is located, the temperature of the inlet water, the boiler temperature, - air-break float jamming etc.

  • Page 11: Variable Combination Lock

    VARIABLE COMBINATION LOCK Some models are supplied with variable combination locks. The lock has a silver-coloured key with the standard combination to be used for normal opening and closing operations. It is possible to customise the locks using a kit, available 0∞...

  • Page 12: Cleaning And Loading

    HYGIENE AND CLEANING Chapter 1 Cleaning and loading This manual shows the potential weak points and includes information about controlling the possible growth of bacteria. The machine is not suitable for outside installations, it needs to be installed inside dry premises, with tempera- Under the current health and safety regulations, the ture between 2°...

  • Page 13: Controls And Information

    CONTROLS AND INFORMATION PRODUCT LOAD The controls and the information to the user are on the Before loading the products, please verify they are external side of the door. in strict accordance with the manufacturer instruc- The plates with the menu and the instructions are tions regarding storage, storage temperature and supplied together with the machine and they shall be expiry date.

  • Page 14: Machine Sanitization

    MACHINE SANITIZATION The shelf of the cup dispenser has a double hinge that This manual shows the potential weak points and improves accessibility to the cup dispenser, in particular includes information about controlling the possible when the equipment is installed in the battery growth of bacteria.
  • Page 15 The sterilisation is performed by means of sterilising products. - Dip the parts for approx. 20 minutes in a recipient con- taining the previously prepared sterilising solution; - Reinstall the conveyors and the water funnels; - Reinstall the powder deposit drawers and the powder funnels after having carefully rinsed and dried them.

  • Page 16: Sugar Release

    SUGAR RELEASE DISPENSING UNIT For the models of vending machine which dispense the When cleaning the dispensing unit, it is recommended to sugar directly into the cup, it is necessary to periodically remove it from the machine. clean the sugar release device with hot water operating - Remove the saw tooth screws which block the unit;...

  • Page 17: Mixer Conduits

    MIXER CONDUITS FRESH BREW UNIT CLEANING Periodically, the funnels and the support surface of the Only Fresh brew model containers must be cleaned of any residual dust using a It is necessary to clean the parts in contact with the drink small vacuum cleaner or a brush.
  • Page 18 The sequence intended to disassemble the brewing unit is described here below: isassembly Fig. 13 Fig. 14 05 2013 4365 00...
  • Page 19 After having disassembled all parts, wash them carefully by using detergents for dishes. Check the filter state; replace the filter at regular inter- vals, anyway. To avoid altering the drink taste, never use deter- gents that are too much flavoured. mounting Fig.

  • Page 20: Service Suspension

    It is possible to programme the machine for displaying, for a few seconds, the number of dispensed items (total number of strokes) Opera Rev. X.XX Machine Board Rev. X.XX Total number of strokes = XXXXXX After that, the boiler is checked and the heating cycle is...

  • Page 21: Installation

    Chapter 2 INSTALLATION The installation and the subsequent maintenance operations shall be carried out with the machine con- nected to the power supply and therefore by specialised personnel, trained for the use of the machine who has been informed of the specific risks deriving from such a situation.

  • Page 22: Unpacking The Vending Machine

    UNPACKING THE VENDING MACHINE INSERTING THE PLATES After removing the packaging, verify the integrity of the Remove the fixing screw and remove the cover. machine. The plates need to be inserted into the appropriate slots. In case of doubt, do not use the machine. Based on the models, some buttons could be disabled (see doses-selections table).

  • Page 23: Payment System Installation

    PAYMENT SYSTEM INSTALLATION WATER SUPPLY The water used by the vending machine is drinking wa- The machine is sold without a payment system, ter, taking into account the regulations in force where the therefore whoever performs the installation of it machine is installed.

  • Page 24: Electrical Connection

    DESCALER With filter predisposition Connect the water mains to the 1/4” fitting of the water in- The machine is supplied without descaler. let by a pipe suitable to withstand the water mains pres- In the event that the machine is connected to very hard sure, and of a type suitable for food (minimum internal water, it is necessary to install a descaler.

  • Page 25: Installation In Series

    FIRST START-UP At the first start-up of the machine, it is necessary to fill the hydraulic circuit (installation). The installing procedure varies depending on whether the machine obtains its water supply from a tank or a mains. ater supply from tank - Upon start-up;...

  • Page 26: First Sterilisation Of The Mixers And Of The Food Product Circuits

    OPERATION FIRST STERILISATION OF THE MIXERS The following paragraphs describe the operation of the OF THE FOOD PRODUCT CIRCUITS main components of the machine. When the machine is installed it is necessary to carry CUP SENSOR out an accurate sterilisation of the mixers, of the instant drinks dispensing pipes and of the internal tank in order Some of the models are equipped with a cup sensor to ensure the hygiene of the distributed products.

  • Page 27: Fresh Brew Unit

    FRESH BREW UNIT Only fresh brew model Whenever you power on the machine, the brewing unit will perform a cycle to check the correct operation of the piston stroke, filter closure and scraper stroke to make sure that the machine will assume the initial position. If you make a selection, the filter holder is closed to seal the brewing chamber.

  • Page 28: Instant Drink Dispensing

    INSTANT DRINK DISPENSING Preselections Based on the layout that has been set on the machine, The dispensing cycles of the various selections are stud- it is possible to have different preselections; the prese- ied for obtaining the best result in terms of productivity lections foreseen for each layout are described in the and quality of the drinks.

  • Page 29: Programming

    Use, for example, the keys “Sugar -” and “Sugar +” for Notes on adjusting the quantity of sugar in the drink Programming If the machine has a payment module, inserting coins or a payment system, the available credit is displayed The electronic control unit of the machine controls the use of many functions.

  • Page 30: Entering The Programming Mode

    BROWSING The interaction between system and operator is through: isplay ENTERING THE PROGRAMMING MODE 8 rows display which shows the messages to the users The programming menu can be entered by switching or the items of the menu. the machine on with the door open, acting on the door The programming menu is represented as follows: switch.

  • Page 31: Loader Menu

    LOADER MENU When the programming button located inside the door is pressed once, the machine goes into “loader menu” mode. The display shows the first item of the “Loader” menu with the available operations. The last row of the display contains the menu and the number, which allow you to identify the current level.

  • Page 32: Individual Price

    isplay INDIVIDUAL PRICE This function allows you to display in a sequence the The machine can manage up to 4 different prices per same statistics data that can be obtained with the print- selection, which can be active according to the time out.
  • Page 33 BOILER TEMPERATURE EVA DTS This function allows you to read, directly in °C, the tem- EVA DTS communication protocol (European Vending perature detected in the boiler. Associations Data Transfer System) allows the communi- cation with statistics acquisition devices. TEST onneCtion By activating this function, the machine waits for the con- For complete or partial dispensing tests, each button (or nection with a statistics activation device EVA DTS.

  • Page 34: Engineer Menu

    ENGINEER MENU PAYMENT SYSTEMS Below is an explanation of the main software functions You can decide which protocols to enable for the pay- which manage the operation of the machine, grouped ment systems available and manage the relative func- by logic of use and not necessarily in the order in which tions.
  • Page 35 xeCutive redit return esCroW lever Used to enable/disable the credit return (by pressing the oin meChanism version change return key) if no dispensing has been performed. You have to choose among the following payment sys- If enabled, this function will provide for the return of the tems for the Executive system: coins even if the first dispensing cycle has not occurred.
  • Page 36 “ ” exaCt Change equation Used to define the combination of empty tubes intended The MDB protocol menus will enable the user to define to set the coin mechanism to the “exact amount” mode. the following functions. All possible combinations of empty tubes are listed here mmediate Change below.
  • Page 37 aximum Change sale Control You can set a limit on the total amount of the change Used to give evidence that cash transactions have oc- the coin mechanism will pay as soon as you press the curred by means of a cashless system. change button or after one single dispensing.
  • Page 38 ill reader funCtion bill revalue PRICES Used to enable the bill reader only to recharge the credit From this menu it is possible to set the prices individually on the cashless system (key or card) (for each selection) or globally (the same price for all the ndefined Credit Cash selections) and define the intervals of the promotional This function is intended to accept cashless payment...
  • Page 39 ixer DOSES ixing mode This group of functions allows you to define all the vari- It is possible, for each selection, to set the mixing dura- ables which contribute to the preparation of the drink tion of each dose of water which forms the selection. eleCtion parameters The duration can be set in two different modes: By confirming this function, you can access the submen-...
  • Page 40 Complete seleCtion test elay It is possible to set (in hundredths of a second) the delay With this function it is possible to obtain for each se- of the water with respect to the previous event. lection, with the door open and without inserting the amount, the dispensing of: ose in It is possible to set, directly in cc, the quantity of water...
  • Page 41 This group of functions allows you to manage the opera- <---> seleCtion tional database of the machine Only for machines with direct selection keyboard. management With this function it is possible to vary the order of the selections associated with the keyboard defined by the nitialisation layout that has been set.
  • Page 42 isplay estione This group of functions controls all the parameters re- assWord lated to the display. This is a 5-digit numerical code which is requested for ingua displaying all the functions of the menu. E’ possibile scegliere in quale lingua, tra tutte quelle pre- By default, the value of this code is set to 00000 viste dal software, visualizzare i messaggi sul display.
  • Page 43 CCessories nabling the Wash button This function can be used to enable the mixer wash but- This function allows you to define whether the vending ton. machine water supply is through the mains or internal Usually this button is disabled. tank: - 0: water supply from the mains;...
  • Page 44 up turret time out of serviCe maChine lighting Use this function to determine the rotation stop delay It is possible to define whether the lighting shall be time of the cup stacker to balance any inertia due to the switched on or not when the machine is out of service type of cup.
  • Page 45 onitor slave TEST With this function it is possible to scroll all the informa- This group of functions allows you to perform tests on tion related to a possibly connected slave machine. the main components of the machine. By switching on the “slave” machine with the display on this function, the display will show in sequence the infor- ispensing tests mation of the slave related to:...
  • Page 46 elf test STATISTICS This function allows you to verify, in semi-automatic The data related to the operation of the machine are mode, the operation of the main components of the stored both in total counters and in relative counters, machine. By pressing the confirmation key, the flashing which can be reset without losing the total data.
  • Page 47 isplay of relative statistiCs for this protocol there are no configurable parameters: By pressing the confirmation key � the stored data is displayed in sequence: data transmission 1 - single selection counter; This function allows you to select which communica- 2 - bands counter;...
  • Page 48 protoCol audit COMMUNICATION - Aud.1 Money in the tubes up-key Money currently available in the change tubes - Aud 2 Money to the tubes setup management Money conveyed to the change tubes -> upkey vending maChine - Aud 3 Money to the coin box After having inserted the Up key into the plug on the Money conveyed to the coin box C.P.U.
  • Page 49 upkey statistiCs management FAILURES -> The machine is equipped with several sensors intended dispenser upkey By confirming this function after having inserted the to control the various functional units. Upkey in the appropriate slot on the CPU card, you can As soon as a malfunction is found out, the type of failure save a statistics file on the Upkey with all the statistical is displayed and the machine (or part of it) is set out of...
  • Page 50 no Cups up dispenser As soon as the no cups microswitch is opened, the cup If the cup sensor photocell is mounted, the “No cup” column shift motor is actuated. The machine is put out of message will appear on the display after having failed order if the microswitch has not closed after a complete to dispense a cup for three times.
  • Page 51 Cold unit pressure sWitCh ault reset By confirming this function all the faults are reset. Only for models with cold unit. The cold selections are disabled if the pressure switch ault history at the input of the circuit detects empty water. It is possible to display the last 16 faults, from the most recent one to the oldest one, scrolling with the keys �...

  • Page 52: Maintenance

    DOOR SWITCH Chapter 3 When the door is opened, a microswitch removes the Maintenance voltage from the electrical system of the machine. When the door is open, voltage is given to the machine The integrity of the machine and compliance of the by inserting the appropriate key.

  • Page 53: Periodic Operations

    PERIODIC OPERATIONS This manual shows the potential weak points and includes information about controlling the possible growth of bacteria. Under the current health and safety regulations, the operator of the machine must apply the self-control procedures, identified in accordance with Directive HACCP (Hazard Analysis Critical Control Point) and national legislation.
  • Page 54 The sterilisation is performed by means of sterilising onduits and mixers products. Periodically, apart from the external parts of the mixers - Dip the parts for approx. 20 minutes in a recipient con- which need to be cleaned of any powder residue, par- taining the previously prepared sterilising solution.
  • Page 55 ixer nozzles If it became necessary to remove the instant shelf, dur- ing the reassembly phase, pay attention to the nozzle/ pump combination used before. Nozzles with 1 hole must be mounted in such a way that the water is placed in the mixer from the lower coupling. Consistent changes in the doses of a beverage may require the replacement of the corresponding nozzle to maintain proper flow.

  • Page 56: Infuser Unit Maintenance

    INFUSER UNIT MAINTENANCE roduCt Containers Only fresh brew model - Remove the containers from the machine; In addition to the weekly cleaning and/or every 1,000 - remove the product outlet nozzles and take the augers deliveries (for the group with the metallic filter) and/or off from the back of the container;...

  • Page 57: Board Function

    BOARD FUNCTION CONFIGURATION OF ELECTRONIC BOARDS The electronic boards are designed to be used on sev- eral models of machines. In case of replacement, or in order to change the per- formance of the machine, it will be necessary to verify the configuration of the boards and load the adequate software.

  • Page 58: Cpu Board

    CPU BOARD The CPU board (Central Process Unit) manages all intended users for maximum configuration and manages the incoming signals from a keyboard, payment system and manages the activations card. The LEDs, during the operation, give the following indi- cations: - the green LED (26) flashes during the normal operation of the CPU board;...

  • Page 59: Activation Board

    ACTIVATION BOARD This board activates, through relays, the equipment working and the DC motors directly. It manages the sig- nals originating from the cams and/or microswitches on the various equipment. Furthermore, it controls the boiler management board. The board works with 24 Vac for the electronic parts and the payment systems.

  • Page 60: Boiler Control Relay

    BOILER CONTROL RELAY FAN REPLACEMENT This relay controls the intervention of the instant boiler Access to the vapor suction fan occurs from the inside of resistance. the unit. If for any reason it becomes necessary to intervene on POWER CONTROLLER BOARD the fan, remove the instant drink containers from the device and remove the appropriate cover The power controller board provides direct current to the...

  • Page 61: Boiler Maintenance

    BOILER MAINTENANCE Descale the boiler at regular intervals, according to the hardness of the mains water and the number of selec- tions you have performed. This operation must be carried out by qualified technical personnel only. To descale, remove the boiler from the machine. To descale, use biodegradable, atoxic and non-aggres- sive products only.

  • Page 62: Boiler Heat Protection

    BOILER HEAT PROTECTION In case of action check and remove the cause of the failure before restoring the thermostats manually. nstant boiler Anti-boil thermostats (manually resettable) will deacti- vate the boiler heating element as a result of a failure of the control system.

  • Page 63: Appendix

    Appendix WIRING DIAGRAM HYDRAULIC CIRCUIT MENU BROWSING 05 2013 4365 00...
  • Page 64 Door connector F 230V T15A F 230V T6,3A 230V 230V N 230V N 230V 71 92 F230V MSCB CMSB PSB IMSP N 230V F 230V REL1 REL1 NTCS REL1 N 230V This drawing contains confidential information is drawing contains confidential information and is and is the property of the holding company of the property of the N&W or one of its subsidiaries, without whose...
  • Page 65 SCHEMA ELETTRICO - WIRING DIAGRAM BONACINA BORLOTTI 10/09/2012 OPERA FB I SCHEMA ELETTRICO Opera MACCHINA - MACHINE LEGENDA PART NUMBER VERSION 608605101 FB IN MACCHINA OPERA FB I MPF PRESH BREW PISTON MOTOR RCS INSTANT BOILER HEATING ELEMENT MPU SPOUT POSITIONING MICROSWITCH REL1-. RELAY MSB1-. CUP RELEASE MOTOR SLED LED BOARD MSCB CUP COLUMN SHIFT MOTOR SM1 CONTROL BOARD...
  • Page 66 FREE VEND 2 1 + 24Vdc Salim Door connector This drawing contains confidential informa- is drawing contains confidential information and is tion and is the property of the holding compa- the property of the ny of N&W or one of its subsidiaries, whitout holding company of N&W or one of its whose permission it may not be copiedor subsidiaries,without whose permission it may not be...
  • Page 67 DEFINITION DATE SHEET PREPARED CHECKED SCHEMA ELETTRICO - WIRING DIAGRAM BONACINA CAPOBIANCO 18/01/2010 CONCERTO Concerto SCHEMA ELETTRICO PORTA Opera LEGENDA PART NUMBER VERSION Porta - Door 608601600 CONCERTO “PRIMING” BUTTON SLED LED BOARD STATISTICS BUTTON MACHINE BOARD CUP TRANSPORTER BUTTON...
  • Page 68 FRESH BREW HYDRAULIC CIRCUIT 1- LIQUID WASTE CONTAINER 7- SAFETY THERMOSTAT 2- WATER INLET SOLENOID VALVE 8- ANTI-BOILING THERMOSTATS 3- DISPENSING NOZZLES 9- AIR-BREAK 4- INFUSER UNIT 10- BOILER 5- EXPANSION NOZZLE 11- HOT WATER TAP (IF PRESENT) 6- MIXER SHELF 05 2013 4365 00...
  • Page 69 INSTANT HYDRAULIC CIRCUIT 1- LIQUID WASTE CONTAINER 6- ANTI-BOILING THERMOSTATS 2- WATER INLET SOLENOID VALVE 7- AIR-BREAK 3- DISPENSING NOZZLES 8- BOILER 4- MIXER SHELF 9- HOT WATER TAP (IF PRESENT) 5- SAFETY THERMOSTAT 05 2013 4365 00...
  • Page 70 BROWSING MODE NsErtiNg tHE alpHaNumEric valuEs When the management software requests the insertion The machine can work in 3 different operating modes: of alphanumeric characters, the keys assume the follow- - Normal user; ing functions: - Loader menu; - The confirmation key � allows you to modify / enter the first character, confirm it and then go on to the next one.
  • Page 71  __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ _________________________________________ _________________________________________ __________________________________________ __________________________________________...
  • Page 72  __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ _________________________________________ _________________________________________ __________________________________________ __________________________________________...
  • Page 73  __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ _________________________________________ _________________________________________ __________________________________________ __________________________________________...
  • Page 74  __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ _________________________________________ _________________________________________ __________________________________________ __________________________________________...
  • Page 75 The manufacturer reserves the right to modify, without prior notice, the characteristics of the equipment described in this publication; and further declines to accept any responsibility for any inaccuracies contained in this publication which can be ascribed to printing and /or transcription errors. All instructions, drawings, tables and information contained in this publication are confidential and can neither be reproduced, completely or in part, nor be transmitted to third parties without the written permit of the Manufacturer, who has the sole ownership.

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