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TVS WEGO 110 Owner's Manual
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TVS WEGO 110 Owner's Manual

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OWNER'S MANUAL

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Summary of Contents for TVS WEGO 110

  • Page 1 OWNER’S MANUAL...
  • Page 2 It's more than a scooter. It is a statement, an intelligent choice. As a proud owner of TVS WEGO, you are now part of a family of millions of satisfied TVS customers.
  • Page 3 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner‘s manual.

  • Page 4: Table Of Contents

    CONTENTS Information Safe Riding Tips Know your TVS WEGO Riding your TVS WEGO Maintenance Service Record Sheet Technical Specifications...

  • Page 5: Information

    INFORMATION SAFETY INFORMATION RUNNING-IN INFORMATION Operating this vehicle safely is an important The first 1000 km is a crucial part of your scooter. Proper running-in operation during this period helps in responsibility of the rider. To help you make decisions ensuring a maximum life and smooth performance of about safety, we have provided operating procedure your scooter.

  • Page 6: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to Keep your elbows inside close to the body and practice riding TVS WEGO in a low-traffic condition flexible. until you are thoroughly familiar with your vehicle and Hold your arms at an angle of about 120°.
  • Page 7 SAFE RIDING TIPS speed and the radius of the corner. Hold the vehicle upright as you apply the brake. Progressive application of brake is safer. During cornering, reduce speed so as to lessen the effects of centrifugal force. By all means, avoid abrupt Apply both the brakes.
  • Page 8 EMISSION CONTROL you. All the TVS vehicles are tested in the factory for Using only the front or rear brake is dangerous and can cause optimum fuel efficiency and lowest possible CO levels.

  • Page 9: Know Your Tvs Wego

    KNOW YOUR TVS WEGO VEHICLE IDENTIFICATION NUMBER Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for ordering parts or referring to special information. The frame serial number is stamped on the frame, at The engine serial number is stamped on the left side of the rear end below the seat assembly.
  • Page 10 KNOW YOUR TVS WEGO LOCATION OF PARTS - HANDLE BAR Glove box lock** Bag hook Choke knob Horn switch Turn signal lamp switch Rear brake lever Rear view mirror L High / low beam switch Fuel gauge Speedometer assembly Brake fluid inspection window...
  • Page 11 KNOW YOUR TVS WEGO Glove box lock* Bag hook (front) Choke knob Horn switch Turn signal lamp switch Rear brake lever Parking brake (rear brake lock) Rear view mirror L High / low beam switch Full digital speedometer Rear view mirror R...
  • Page 12 KNOW YOUR TVS WEGO LOCATION OF PARTS - VEHICLE LEFT SIDE Rear brake adjuster nut Lady foot rest - foldable Kickstarter lever Patented E-Z centre stand Side stand* Pillion foot rest L Floor mat Speedometer cable Front brake adjusting nut...
  • Page 13 KNOW YOUR TVS WEGO LOCATION OF PARTS - VEHICLE RIGHT SIDE Front wheel axle nut Cover front Pillion foot rest R Gauge oil level Muffler assembly Rear fender Fuel tank cap Seat assembly Vehicle shown is drum brake version * Mandatory accessory will be charged extra...
  • Page 14 KNOW YOUR TVS WEGO LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT Head lamp Head lamp focus adjust screw Turn signal lamp L Position lamp L Position lamp R Turn signal lamp R License plate front* Throttle cable adjuster...
  • Page 15 CONTROL KEY There are three positions in the ignition cum steering lock. They are: TVS WEGO comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, 1. ‘OFF’ position seat lock, fuel tank cap and glove box(optional).
  • Page 16 KNOW YOUR TVS WEGO 1. Fuel gauge Warning Fuel gauge indicates the approximate quantity of fuel Never attempt to move the vehicle when the steering is locked, you may lose balance. available in the fuel tank. Fill fuel as soon as possible...
  • Page 17 KNOW YOUR TVS WEGO 2. High beam indicator lamp beam indicator lamp will glow. Glows when the head lamp high beam is activated. 6. Turn signal indicator lamp right 3. Turn signal indicator lamp left Turn signal indicator lamp right flashes when the turn Flashes when the left side turn signal indication is signal lamp switch knob is pushed to the right.
  • Page 18 ‘ON’ the ignition key till you start the vehicle. Electric starter will not work in this condition. Use kick starter only. Contact TVS Motor Company Authorised Distributor or Odometer / trip meter Dealer / Authorised Service Centers for assistance.
  • Page 19 KNOW YOUR TVS WEGO Trip meter registers and displays the partial distance c. Fuel gauge covered in kilometers. The digit after the dot mark Digital bars indicates the approximate fuel quantity denotes one tenth of a kilometer. Set the display in available in fuel tank.
  • Page 20 ’ blinks for 10 seconds after the self test cycle of speedometer and continues to glow till the vehicle is serviced and reset. Get the vehicle serviced at TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers. Handle Bar Left Side For WEGO Drum & Disc Version e.
  • Page 21 KNOW YOUR TVS WEGO 5. Rear brake lock lever for Only Refresh Version lever gently towards the handle grip. The brake lamp Rear brake lock is useful when your scooter is parked glows on application of brake. with the side stand on a slope to avoid falling. To apply rear brake lock, squeeze the brake lever towards the grip and hold.
  • Page 22 KNOW YOUR TVS WEGO OFF: All the lamps are turned ‘OFF’ (except speedo back light) when the switch is positioned at ‘ ’ even though the engine is running. Position lamps, tail lamp and license plate lamp glows when the switch is positioned at ‘...
  • Page 23 KNOW YOUR TVS WEGO CHOKE KNOB Caution Pull the choke knob fully to operate the choke. Always use choke for starting the cold engine. Never open the throttle fully when the choke is applied. It may lead to flooding During cold start, pull the choke knob and start the of fuel and difficulty in starting the vehicle.
  • Page 24 KNOW YOUR TVS WEGO The fuel tank is not a measuring instrument and the KICKSTARTER LEVER capacity of the fuel tank may slightly vary from the Kickstarter lever is located on the left side of the indicated capacity. vehicle. To start the vehicle, keep the ignition in ‘ON’...
  • Page 25 To place the vehicle on centre stand, hold the handle bar left grip with left hand. Place your foot firmly on TVS WEGO is equipped with a patented E-Z centre the centre stand extension (2) and press. stand. The centre stand (1) has a pivoted flexible spring...
  • Page 26 It is recommended to use the tool kit in case of any emergency following. Ensure the contents of the tool kit. only. It is always advisable to take your vehicle to TVS Motor Company Authorised Distributor or Dealer / Authorised...
  • Page 27 Do not keep valuable items inside the utility box for servicing purpose. when leaving the vehicle unattended. Helmet hooks Warning Operating TVS WEGO with overload will hamper riding stability and may lead to loss of control. Hence, it is advisable to carry the recommended amount of load only.
  • Page 28 KNOW YOUR TVS WEGO Two helmet hooks are provided under the seat To open the glove box, insert the control key into the assembly at front end near the seat hinge to secure glove box lid lock, rotate it in clockwise direction and your helmet.
  • Page 29 Take the mobile phone and the adapter along with you while the vehicle is parked or unattended. Use of wrong adapter may cause damage to the mobile phones. TVS Motor Company will not be responsible for damages caused due to the use of non standard adaptor.

  • Page 30: Riding Your Tvs Wego

    RIDING YOUR TVS WEGO PRE RIDE INSPECTION Check the following items before riding. ITEM WHAT TO CHECK FOR Engine oil Availability of oil upto the level (page no. 40) Transmission oil Availability of oil upto the level (page no. 40)
  • Page 31 RIDING YOUR TVS WEGO Starting the engine Warning Ensure availability of fuel in the fuel tank. Insert the Do not run the engine indoors where little or no ventilation control key into the ignition cum steering lock and available. Exhaust gas is extremely poisonous.
  • Page 32 A dirty or defective spark plug leads to wastage of fuel Petrol mixed with ethanol will have impact on engine due to incomplete combustion. Clean and adjust the components. Contact your TVS Motor Company spark plug gap only if necessary. Replace the spark Authorised Distributor or Dealer / Authorised Service plug every 12000 km (1 year).
  • Page 33 RIDING YOUR TVS WEGO replaced at regular intervals as per the maintenance Never use tyres which are wornout beyond the schedule. permissible limit. Fuel leak Wheel freeness Check and arrest fuel leaks if any from tank, Inspect and ensure the wheel freeness by rotating with carburettor and fuel lines.

  • Page 34: Maintenance

    Cylinder head, steering components, suspension and wheel components etc., are key items and they require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers.
  • Page 35 MAINTENANCE PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In Service Schedule After Service Schedule Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Engine oil I &...
  • Page 36 MAINTENANCE Item In free service After free service Service Remarks Every Every 500- 750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months All fasteners I &...
  • Page 37 MAINTENANCE RECOMMENDED LUBRICANTS Application Grade of oil Engine oil 750 ml (during regular service) Oil Shall meet APISL or Superior performance category with SAE 20W 50 grade and confirming to JASO MA/MA2 specification. 800 ml (incase of disassembly) SHELL ADVANCE 4T Ax5 20W50 Transmission oil 100 ml (during regular service) Other equivalent brands may be used, if they meet all the...
  • Page 38 (B) from both the sides of cover front. terminals to protect from corrosion. Incase of any abnormality or for removal of battery from the vehicle, contact TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers. Caution Once the battery is charged initially, never add diluted sulphuric acid.
  • Page 39 MAINTENANCE Maximum Extra fuse Minimum FUSE Inspect the fuse for failure. If found defective, replace the fuse (extra fuse is provided in the Non-working of electrical systems may be due to wiring harness itself). safety fuse failure. Short circuit or overload in the electrical system are the main cause for fuse failure.
  • Page 40 Close the fuse case and re-fix it in the battery band. Turn ‘ON’ the ignition switch and check for proper functioning of electrical systems. Incase the fuse fails again, consult the nearest TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers. 0.9 ~ 1.0 mm Caution Do not use vehicle by shorting the wires without a fuse.
  • Page 41 MAINTENANCE Caution Always use only recommended make and type of spark plug. Replace the spark plug every 12000 km. Cover the spark plug hole with cloth when the plug is removed to prevent dust / Maximum water entry. It is advisable to tighten the new spark plug by hand till the end and then tighten using plug spanner again loose and re-tight the spark plug by 1/8 of rotation.
  • Page 42 MAINTENANCE Caution If the vehicle is driven with less engine oil and transmission oil, the engine components will be severely damaged. Check the oil level as per the schedule to avoid costly damage. Do not fill excess oil may cause oil leak. Always use recommended oil only.
  • Page 43 MAINTENANCE Measure the free play of the front brake lever at Brake shoe wear indicator (Drum brake) lever end as shown in the figure. When brake is applied, wear limit index mark (1) on the front brake cam should be within the wear limit The free play of the brake lever before the indicator (2) on the front brake panel.
  • Page 44 MAINTENANCE Front brake (Disc brake) Brake fluid level always should be above the ‘LOWER’ mark (C) provided on the master cylinder when the master cylinder is parallel to the ground. You can observe master cylinder (1) on the right side of the handle bar under the head lamp housing, caliper assembly (2) fitted to the fork leg L, disc (3) on the front wheel and high pressure hose (4) connecting...
  • Page 45 Measure the free play of the rear brake lever at spongy or ineffective due to air entry, contact TVS the lever end as shown in the figure. Motor Company Authorised Main Dealer or...
  • Page 46 MAINTENANCE Turn the adjuster nut in clockwise direction for Incase the wear limit index mark (1) is going beyond reducing free play or in anti-clockwise direction wear limit indicator (2), index the lever to next slot with for increasing the free play. the help of Dealer to extend shoe life.
  • Page 47 MAINTENANCE TYRES wears off to the tyre wear indicator level (indicated by Tyre pressure: TWI (A) on the tyre). Check the tyre pressure atleast once in a week if not more frequently. Insufficient air pressure in the tyres not only hasten tyre wear, but also seriously affects the stability of the vehicle.
  • Page 48 MAINTENANCE Tyre rotation direction If there is a need for tyre removal, it is strongly While reassembling the tyres, after removing from the recommended to use a tyre removal / fitment wheel rim, ensure that the arrow mark ‘FRONT’ facing machine.
  • Page 49 MAINTENANCE Place a support below the foot board to prevent assembly and lug on fork leg R to the slot in the hub vehicle from falling and lift the vehicle up. drive. Dislocate the wheel assembly along with brake panel from the front fork. Separate the brake panel from the wheel and take out the wheel.
  • Page 50 MAINTENANCE STORAGE PROCEDURES For storage of your scooter for longer periods of over a month and above, we recommend to carry out the following steps: Clean the vehicle thoroughly. Park the vehicle on centre stand. Warm up the engine and drain engine oil and transmission oil.
  • Page 51 MAINTENANCE Remove the spark plug and feed in several drops Fill the engine oil (recommended oil) and check of engine oil through spark plug hole. Crank the the oil level using gauge oil level. engine few times and reinstall the spark plug. Fill the transmission oil (recommended oil) and check the oil level at the oil level inspection screw.
  • Page 52 Ensure engine oil, transmission oil and brake 12. Any other job as necessary. fluid* are up to the level. 13. Have your vehicle checked at any TVS Motor Adequate fuel in fuel tank. Company Authorised Distributor or Dealer / Check your scooter for the following: Authorised Service Centers.

  • Page 53: Service Record Sheet

    SERVICE RECORD SHEET SERVICE RECORD SHEET Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 1st service between (a) 500 - 750 km or (b) 1 month from the date of purchase, whichever of the two occurs earlier. 2nd service between (a) 2500 - 3000 km or (b) 3 months from the date of purchase,...
  • Page 54 SERVICE RECORD SHEET SERVICE RECORD SHEET Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 6th service between (a) 14500 - 15000 km or (b) 15 months from the date of purchase, whichever of the two occurs earlier. 7th service between (a) 17500 - 18000 km or (b) 18 months from the date of purchase,...

  • Page 55: Technical Specifications

    : 8.0 @ 5500 rpm* Wheel base : 1275 mm 8.4 @ 5500 rpm** Maximum speed : Around 78 km / hr TVS WEGO Drum & Disc versions Engine idling rpm*** : 1600 + 100 rpm TVS WEGO Refresh version Under warm condition...
  • Page 56 Rear : 130 mm dia (hand Head lamp : 12V, 35/35W operated) Tail / brake lamp : 12V, LED TYRE Front tyre : 90/90 x 12 (with tube* & TVS WEGO Drum & Disc versions TVS WEGO Refresh version tubeless**)
  • Page 57 Engine oil capacity : 750 ml during regular service and 800 ml incase of disassembly. TVS WEGO Drum & Disc versions TVS WEGO Refresh version Note *** The fuel tank is not a measuring instrument and the capacity of fuel tank may slightly vary from the indicated Specifications are subject to change without notice.