Evikon PluraSens E2658-PID User Manual

Evikon PluraSens E2658-PID User Manual

Solvent vapor detector-transmitter

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PluraSens
Solvent Vapor Detector-Transmitter
E2658-PID
User Manual

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Summary of Contents for Evikon PluraSens E2658-PID

  • Page 1 ® PluraSens Solvent Vapor Detector-Transmitter E2658-PID User Manual...
  • Page 2: Table Of Contents

    E2658-PID Rev 12.03.2021 Table of contents Acetone Benzene Ethanol Ethyl acetate Toluene Xylene Specifications Product description Safety requirements PID (photoionization detector) technology Operating conditions Installation guidelines Mounting dimensions Sensor probe handling Gas sensor replacement procedures Electrical connections Operation Maintenance Properties of VOC: ionization energy, the correction factor Calibration and maintenance Delivery set Order code for E2658-PID options...
  • Page 3 E2658-PID Rev 12.03.2021 Modbus RTU Communication RS485 communication interface Communication parameters Modbus holding registers Warranty Manufacturer contacts...
  • Page 4: Acetone

    E2658-PID Rev 12.03.2021 Acetone A colorless organic solvent with a characteristic pungent odor that is volatile and flammable with the chemical formula (CH Synonyms/Trade Names: Dimethyl ketone, Ketone propane, 2-Propanone. Chemical formula Molar weight Relative gas density (to air) Conversion* 1 ppm = 2.38 mg/m Boiling point 56.11 °C...
  • Page 5: Benzene

    E2658-PID Rev 12.03.2021 Benzene A colorless liquid with an aromatic odor that is highly flammable with the molecular formula C Synonyms/Trade Names: Benzol, Phenyl hydride. Chemical formula Molar weight Relative gas density (to air) 2.69 Conversion* 1 ppm = 3.19 mg/m Boiling point 80 °C Low explosive limit (LEL), % vol.
  • Page 6: Ethanol

    E2658-PID Rev 12.03.2021 Ethanol A clear colorless liquid with a faintly sweet odor and pungent taste. Synonyms/Trade Names: ethyl, alcohol. Chemical formula Molar weight Relative gas density (to air) 1,59 Conversion* 1 ppm = 1.89 mg/m Boiling point 78.37°C Low explosive limit (LEL), % vol. in air 3 - 3.3 Upper explosive limit (UEL), % vol.
  • Page 7: Ethyl Acetate

    E2658-PID Rev 12.03.2021 Ethyl acetate A colorless organic compound with a sweet pear-like smell that is highly flammable. Synonyms/Trade Names: ethyl ester, acetic ester, EA, EtOAc. Chemical formula Molar weight Conversion* 1 ppm = 3.60 mg/m Boiling point 77.1 °C Low explosive limit (LEL), % vol.
  • Page 8: Toluene

    E2658-PID Rev 12.03.2021 Toluene A clear, colorless liquid with a sweet smell that is highly flammable. Synonyms/Trade Names: methylbenzene, phenylmethane. Chemical formula Molar weight Conversion* 1 ppm = 3.77 mg/m Boiling point 110.7°C Low explosive limit (LEL), % vol. 1.1 - 1.27 in air Upper explosive limit (UEL), % 6.75–7.1...
  • Page 9: Xylene

    E2658-PID Rev 12.03.2021 Xylene A colorless, flammable liquid with a chemical smell. Xylenes are produced by the methylation of toluene and benzene. The term is used for any of three isomers of dimethylbenzene, or a combination thereof. Synonyms/Trade Names: xylol, dimethylbenzene. Chemical formula Isomers ortho-xylene meta-xylene para-xylene...
  • Page 10: Specifications

    E2658-PID Rev 12.03.2021 Specifications Detected gases VOCs with ionisation potential < 10.6 eV Sampling method Diffusion Sensor type Photoionization detector Calibration Isobutylene Order code E2638-PID-40 E2638-PID-200 Typical detection range 0...40 ppm (isobutylene) 0...200 ppm (isobutylene) Resolution / digital unit 1 ppb 1 ppm Response time T90 <...
  • Page 11 E2658-PID Rev 12.03.2021 According to 2014/30/EU and 2014/34/EU, EN 61000-6-3:2020, EN 61326-1:2013 (EMC, Emissions) EN 61000-6-1:2019, EN 61000-6-2:2019, EN 61326-2-1:2013 (EMC, CE marking Immunity) EN 60079-0:2018, EN 60079-1:2014, EN 60079-31:2014, EN 60079-29-1:2016, EN 60079-29-2:2015, EN 60079-29-3:2014 -40...+65 °C (best stability in the range 0...40°C); <...
  • Page 12: Product Description

    E2658-PID Rev 12.03.2021 Product description E2658 is a series of flameproof gas detectors-transmitters intended for operation in safe zones and ATEX Zones 2 and 22. E2658 series devices are based on PluraSens® multifunctional platform and provide all its features. The instruments utilize gas sensors of various types with excellent repeatability, stability, and long lifetime.
  • Page 13: Pid (Photoionization Detector) Technology

    E2658-PID Rev 12.03.2021 PID (photoionization detector) technology The gas under investigation diffuses into the sensor’s testing cell, equipped with a source of high energy UV light (10.6 eV Krypton lamp) and electrodes. Exposed to UV light, organic molecules decompose to form ions, which are attracted by the electrodes. The measured resulting current is proportional to the VOC concentration.
  • Page 14 E2658-PID Rev 12.03.2021 For personal safety control, the detectors are installed in the breathing zone (at the height of the head of people or animals). The recommended sensor position is vertical, pointing downwards. The device is fixed on the wall using two fixing holes located outside the sealed area of the device (see dimensional drawing).
  • Page 15: Mounting Dimensions

    E2658-PID Rev 12.03.2021 Mounting dimensions Front view Bottom view...
  • Page 16: Sensor Probe Handling

    E2658-PID Rev 12.03.2021 Sensor probe handling The sensor probes of all types are equipped with a hydrophobic microporous PTFE filter to protect the sensor from dust, dirt, and water drops. The filter should be replaced if it gets strongly contaminated. To replace the PTFE filter, unscrew the sensor head cap and remove the old filter.
  • Page 17: Electrical Connections

    E2658-PID Rev 12.03.2021 Electrical connections Unscrew four lid screws and detach the lid from the device. Use the M25 cable gland to let in the cables of the power supply and of the external devices. Without turning on the power, plug the power cable, and connect the analog/relay outputs and/or digital interface terminals to the necessary devices according to the relevant connection diagram.
  • Page 18 E2658-PID Rev 12.03.2021 The screwless quick connect spring terminals on the E2658 series devices are suitable for a wide range of wires with cross-section 0,5...1,5 mm . We recommend to strip the wire end by 8...9 mm and use the wire end sleeves. To connect the wire, insert the wire end into the terminal hole.
  • Page 19: Operation

    E2658-PID Rev 12.03.2021 Operation Turn on the power. The instrument warm-up time takes ≤1 minute after switching on and the final sensor stabilization time to maximum accuracy takes <5 minutes. The operating status is indicated by the LED on the PCB of the device. The control LED (red) response to different processes is presented in the following table: Mode LED mode...
  • Page 20: Properties Of Voc: Ionization Energy, The Correction Factor

    E2658-PID Rev 12.03.2021 Properties of VOC: ionization energy, the correction factor Sensors used in E2658-PID are calibrated using isobutylene, but the PID is a broadband VOC detector, with a sensitivity that differs for each VOC. If you know what VOC you are measuring, then the table below will allow you to calculate the concentration for your specific VOC.
  • Page 21 E2658-PID Rev 12.03.2021 Occasionally you will be measuring a mixture of VOCs. If the total concentration is within the linear range of your PID, then it is reasonable to assume that the concentrations are additive without interference between the different VOCs. Remember that if you are measuring a combination of VOCs, then the accurate measurement of one of these VOCs will be difficult;...
  • Page 22 E2658-PID Rev 12.03.2021 Acrylic Acid propenoic acid 79-10-7 10.6 Response E2658- E2658- Index Chemical name Alternative name Formula CAS no. IE, eV Factor (RF) PID-40 PID-200 10.6 eV (ppb) (ppb) Acrylonitrile 107-13-1 10.91 Alkanes, n-, C6+ 2n+2 Allyl alcohol 107-18-6 9.63 Allyl bromide 3-bromopropene C...
  • Page 23 E2658-PID Rev 12.03.2021 Cresol, o- 2-methylphenol 95-48-7 8.14 Cresol, p- 4-methylphenol 106-44-5 8.31 Cycloalkanes Cyclobutene 822-35-5 9.43 Cycloheptane 291-64-5 9.82 Cyclohexane 110-82-7 9.98 Cyclohexanethiol 1569-69-3 Cyclohexanol 108-93-0 Cyclohexene 110-83-8 8.95 Cyclopentadiene 542-92-7 8.56 Response E2658- E2658- Index Chemical name Alternative name Formula CAS no. IE, eV Factor (RF) PID-40...
  • Page 24 E2658-PID Rev 12.03.2021 Formaldehyde 50-00-0 10.87 Formamide 75-12-7 10.2 Formic acid 64-18-6 11.05 Furan 110-00-9 8.88 Hexanoic acid 142-62-1 10.12 Hexanol 111-27-3 9.89 Hexene, 1- 592-41-6 9.44 0.98 Hydrazine 302-01-2 8.93 Hydrazoic acid 7782-79-8 10.72 Hydrogen 1333-74-0 15.43 Hydrogen bromide 10035-10-6 11.62 Hydrogen chloride 7647-01-0 12.74...
  • Page 25 E2658-PID Rev 12.03.2021 142 Isooctanol 26952-21-6 ~9.8 143 Isopentane 78-78-4 10.32 144 Isopentanol 137-32-6 9.86 145 Isopentene 563-46-2 9.12 2-methyl-1,3-buta 146 Isoprene 78-79-5 8.85 diene 147 Isopropanol IPA, 2-propanol 67-63-0 10.17 148 Isovaleraldehyde 590-86-3 9.72 ~10. 149 Isovaleric Acid 503-74-2 150 Methane natural gas 74-82-8...
  • Page 26 E2658-PID Rev 12.03.2021 172 Nitrous oxide 10024-97-2 12.89 173 Nonane 111-84-2 9.72 Nonanol (mixed 143-08-8 ~9.8 isomers) Nonene (mixed 27215-95-8 ~9.3 isomers) 176 Nonene, 1- 124-11-8 ~9.4 177 Octane 111-65-9 Octanol (mixed capryl alcohol, 111-87-5 ~9.8 isomers) octyl alcohol Octene (mixed 25377-83-7 ~9.4 isomers) 180 Octene, 1-...
  • Page 27 E2658-PID Rev 12.03.2021 202 Propiolic acid 2-propynoic acid C 471-25-0 10.45 propanal, 203 Propionaldehyde 123-38-6 9.95 propional Response E2658- E2658- Index Chemical name Alternative name Formula CAS no. IE, eV Factor (RF) PID-40 PID-200 10.6 eV (ppb) (ppb) 204 Propionic acid 79-09-4 10.44 205 Propyl acetate, n-...
  • Page 28 E2658-PID Rev 12.03.2021 230 Trifluoroacetic acid TFAA 76-05-1 11.46 231 Trifluoroethane trifluoroethylene C 359-11-5 10.14 232 Turpentine 9005-90-7 ~8.5 233 Turpentine oil pinenes 8006-64-2 234 Undecane 1120-21-4 9.56 235 Vanillin 121-33-5 dihydrogen 236 Water 7732-18-5 12.61 monoxide 237 Xenon 7440-63-3 12.13 Xylene mixed dimethyl 1330-20-7...
  • Page 29: Calibration And Maintenance

    E2658-PID Rev 12.03.2021 Calibration and maintenance Do not perform any maintenance operation with the power on. Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not immerse the device in water or any cleaning media. NOTE! Cleaning instruments and spare parts are not included in the delivery set, Please contact your Seller for more information.
  • Page 30 E2658-PID Rev 12.03.2021 Removing the electrode stack and lamp NOTE! Always use the Electrode Stack Removal Tool to remove the electrode stack; any other tools may damage your PID and invalidate your warranty. To remove the electrode stack, proceed as follows: Gently remove the sensor from the equipment.
  • Page 31 E2658-PID Rev 12.03.2021 Cleaning the PID Lamp Inspection of the lamp may reveal a layer of contamination on the detection window that presents itself as a 'blue hue.' To check for contamination, hold the lamp in front of a light source and look across the window surface.
  • Page 32 E2658-PID Rev 12.03.2021 Re-fitting the PID electrode stack and lamp NOTE! Never refit a damaged lamp. Place the lamp inside the O-ring seal in the pellet as illustrated below. Twisting the lamp slightly during insertion will help to ensure the lamp window is snug against the electrode stack’s front electrode.
  • Page 33: Delivery Set

    E2658-PID Rev 12.03.2021 Delivery set ● Detector-transmitter E2658 ● Mounting accessories: 2 screws with plastic dowels ○ Order code for E2658-PID options E2658 options Order code Integrated 90...265 V mains power supply module E2658-PID-230 Integrated 24 VAC power supply module E2658-PID-24VAC Two SPST relays E2658-PID-R...
  • Page 34: Configuring

    E2658-PID Rev 12.03.2021 Configuring A standard configuration kit includes a USB-RS485 converter, fixed flow regulator, gas tubing with applicators, and a software pack. Please contact your Seller for more information. Detectors- transmitters E2658 share all functionalities of the PluraSens® multifunctional platform.
  • Page 35 E2658-PID Rev 12.03.2021 Modbus RTU Communication RS485 communication interface Databits: 8 Supported Modbus functions: Parity: none / odd / even 03 – Read multiple registers Stop bits: 1 or 2 06 – Write a single register Protocol: Modbus RTU Communication parameters Parameter Permitted values Default...
  • Page 36 E2658-PID Rev 12.03.2021 0x0006 6 / 40007 RW Response delay, ms 1...255 1 – No parity bit, 1 stop bit (default after factory reset) 2 – No parity bit, 2 stop bits 3 – Odd parity, 1 stop bit 0x0007 7 / 40008 RW Stop bits, parity bit * 4 –...
  • Page 37 E2658-PID Rev 12.03.2021 0 –none 211 / Parameter tied to relay 2 – gas concentration 0x00D3 40212 9 – control by Modbus control, state set in MHR / 40214 0 – none 2 – gas concentration 212 / Parameter tied to relay 0x00D4 9- –...
  • Page 38 E2658-PID Rev 12.03.2021 221 / 0x00DD LOW setpoint for relay RE1 0...65535 (gas units) 40222 Specifications 222 / HIGH setpoint for relay 0x00DE 0...65535 (gas units) 40223 Specifications 223 / 0x00DF LOW setpoint for relay RE2 0...65535 (gas units) 40224 Specifications 224 / HIGH setpoint for relay...
  • Page 39 E2658-PID Rev 12.03.2021 bit[11]=0/1 - 1 Hz (50% on, 50% off) LED signal off/on if relay1 turned on bit[12]=0/1 - 2 Hz (50% on, 50% off) LED signal off/on if relay2 turned on 257 / 0x0101 Raw gas sensor data 0...4095, ADC units 40258 259 /...
  • Page 40 Manufacturer or damaged by customer error or negligence or if there has been an unauthorized modification. Manufacturer contacts Evikon MCI OÜ Teaduspargi 7/9, Tartu 50411 Estonia info@evikon.eu...

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