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VAN WAMEL Perfect KT 3D-Flex Instruction Manual

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KT
3D-Flex
Version
V.01
Van Wamel B.V.
Energieweg 1, 6658 AE
Beneden Leeuwen
Van Wamel B.V.
The Netherlands
Owner's manual
Manuel d'instruction
+31 (0) 487 59 29 44
www.perfectvanwamel.com
perfect@vanwamel.nl
parts@vanwamel.nl
-
Your PERFECT dealer

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Summary of Contents for VAN WAMEL Perfect KT 3D-Flex

  • Page 1 3D-Flex Version V.01 Owner's manual Manuel d'instruction Your PERFECT dealer Van Wamel B.V. +31 (0) 487 59 29 44 www.perfectvanwamel.com Energieweg 1, 6658 AE perfect@vanwamel.nl Beneden Leeuwen parts@vanwamel.nl Van Wamel B.V. The Netherlands...
  • Page 3 Flail chopper Broyeur à Marteaux Type KT 3D-flex Versie V.01 01 01 2020 Instruction manual, page 100 and following Manuel d'instruction, page 150 et suivant © Copyright 01-01 2020 Van Wamel B.V.
  • Page 5 We advise you to write the model name and serial number (see number plate on machine) on the Declaration of Conformity (chapter 1.14 page 115) We wish you every success with your ‘PERFECT‘ flail chopper ! © Copyright 01-01 2019 Van Wamel B.V.

  • Page 7: Table Of Contents

    ◼ Contents 1. I ..............................6 NSTRUCTION MANUAL 1.1 General information ............................. 6 1.1.1 Machine identification ..........................6 1.1.2 The permitted application ........................... 6 1.2 Safety and accident prevention ..........................7 1.2.1 Safety and accident prevention ........................7 1.2.2 P.T.O. driven machine ..........................7 1.2.3 Service ................................

  • Page 8: Instruction Manual

    1. Instruction manual SAFETY INSTRUCTIONS In this manual all subjects concerning the users and/or bystander safety are marked with the attention symbol as printed here above. Any person using this equipment should be notified of these instructions and precautions. General information 1.1.1 Machine identification The machine designation consists of the name “KT 3D-Flex”, which is a flail mower specifically for Front...

  • Page 9: Safety And Accident Prevention

    MAIN PRECAUTION Every time before you take the machine in service you must check the machine and the tractor on all safety precautions. 1.2 Safety and accident prevention 1.2.1 Safety and accident prevention The warning decals on the machine give you important assignments how to use the machine (see also chapter 1.10).

  • Page 10: Service

    work. 13. Adjustment, cleaning-, service- and / or repair-work are only allowed to be done when the tractor P.T.O. shaft is disengaged, the motor shut-off and the tractor key is pulled out. 14. The disconnected P.T.O. shaft must by ‘stored” by the corresponding chain. 15.

  • Page 11: Road Transport

    1.4.2 Road transport During road transport, the flail mower must with the parallelogram(red arrow) arms be positioned in the middle of the tractor. Then lock the machine oscillating by pressing the cylinders (green arrow) on (hydraulic) pressure, so that it is pressed against the buffers.

  • Page 13: Bottom Pressure

    1.4.6 Bottom pressure The machine is standard equipped with a mechanical bottom relief by means of feathers. The springs can be adjusted in pretension by adjusting the bolt height. 1.4.7 Wheel slip tractor In order to achieve optimal wheel slip during plowing, is it important that there is sufficient weight in the front lift to have the optimal wheel slip of the tractor.

  • Page 14: Driving Speed

    1.6 Driving speed Depending on quantity, size and character of vegetation and working conditions the recommended driving speed is 4 – 8 km./h. (2,5 – 5 M.P.H.) 1.7 Gearbox Before operating the machine and further at regular intervals, the following points should be checked: •...

  • Page 15: Flails

    1.9 Flails 1.9.1 General • Only the use of original PERFECT parts will assure you of a safe service of the machine. So use by replacement only original "PERFECT" parts. • Every time before the machine is taken in service the flails should be checked. Are no flails lost, are they still in good shape? Replace the flails if necessary by original PERFECT parts, see also chapter 1.7.4.

  • Page 16: Overloading Clutch P.t.o. Shaft (Option)

    1.10.2 Overloading clutch P.T.O. shaft (Option) To ensure correct functioning, friction clutches must be relieved prior to first time use and after lengthy periods of non- use. To this end, the friction linings must be relieved of pressure and the clutch turned manually. Notes on relieving of Type K96: •...

  • Page 17: Important Advises

    If possible lubricate with Total Lical EP/ ELF EPEXELF 2 or an equivalent grease. Viscosity base oil 40°C 190 - 220 Cst. Thickener Lithium/Calcium compatible. Temperature range -25°C tot 130°C Good pressure properties. 1.11 Important advises 1.11.1 Winter services It is important when taking the mower out of service for a longer period, to carry out the following: Release tension of V-belts Re-new the gearbox oil (see chapter 1.5) Replace the flails if necessary...
  • Page 18 1.12 Storingstabel As a result of normal use, parts will be wear out. (for example Flails and V-belts). Pay Attention: only use original "PERFECT" parts that are listed in the parts book. Failure Causes Solution Strong vibration and too much Flails not evenly worn out Change flails, complete with bolt and noise...
  • Page 19 out, power transmission isn’t Pulleys not correct in line Align the pulleys correctly optimal) Cutting height too low adjusted Check rear roller adjustment and change that when necessary Gearbox overheated Oil level low Olie tot pijp aanvullen Oil too old Tandwielkast reinigen en olie verversen Flail rotor / machine is...

  • Page 20: Safety Decals

    1.13 Safety decals Nr. 50 + Nr. 51 Nr. 53 + Nr. 54 Figure 1, Position of the safety stickers. Carefully read infstruction manual and follow safety instructions. Nr. 52, Only touch machine after it has come to a complete standstill. Danger of turning parts: In case of a running Nr.
  • Page 21 EG-Declaration of Conformity for machinery in accordance with the Machine Directive II A Van Wamel B.V. Energieweg 1 6658 AE Beneden-Leeuwen The Netherlands Tel. : + 31 487 592944 : + 31 487 592970 Email PERFECT@vanwamel.nl flail chopper Declare under our sole responsibility that the following product...
  • Page 22 Onderdelenboek - Spare part list - Ersatzteilliste - Liste de pièces de rechange KT-270/300 3D-Flex V.01 KT-270/300 3D-Flex..............................101 Aanbouwbok - Headstock - Anbaubock - Attelage ....................103 Trekveer - Spring - Feder - Ressort .......................... 105 Aftakas - P.T.O. shaft - Gelenkwelle - Arbre ......................107 Aandrijving - Drive line - Antrieb - Transmission ......................
  • Page 23 KT-270/300 3D-Flex 21/01/2020 101 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 24 KT-270/300 3D-Flex Omschrijving - Description - Beschreibung - Description Qty. 3D-Flex aanbouwbok - 3D-Flex headstock - 3D-Flex Anbaubock - 3D-Flex Attelage  103  103 Klepelas - Flail rotor - Schlegelwelle - Rotor (2,2kg)  115  115 Stelt ZW/ZF/KM - Rest jack ZW/ZF/KM - Abstellstütze ZW/ZF/KM - üchasse 4.15232 4.15232 ZW/ZF/KM...
  • Page 25 Aanbouwbok - Headstock - Anbaubock - Attelage 21/01/2020 103 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 26 Aanbouwbok - Headstock - Anbaubock – Attelage Omschrijving - Description - Beschreibung - Description Qty. Pen - Pin - Bolzen - Cheville 25x120 4.13397 Borgveer 5 enkel - Springlock 5 - Federstecker 5 - Ressort épingle 5 3.01987 Slanghouder - - Hosen Halter - Support de tuyaux 4.16588 Documenthouder - Document holder - Dokumenthalter - Porte-document 3.16865...
  • Page 27 Trekveer - Spring - Feder - Ressort 21/01/2020 105 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 28 Trekveer - Spring - Feder - Ressort Omschrijving - Description - Beschreibung - Description Qty. Hefboomplaat - Plate - Platte - Plaque 4.17050 Moer - Nut - Mutter - Écrou M16 3.02885 Bout - Bolt - Schraube - Boulon M16 x 55 3.02967 D-sluiting - Harp shackle - Schäkel - Manille 3/8"...
  • Page 29 Aftakas - P.T.O. shaft - Gelenkwelle - Arbre 21/01/2020 107 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 30 Aftakas - P.T.O. shaft - Gelenkwelle – Arbre 3.10738 Omschrijving - Description - Beschreibung - Description Qty. Gaffel kpl. - Quick release yoke cpl. - Aufsteckgabel kpl. - Machoire à fixation cpl. 1 3/8"-6 3.12370 Kruisstuk - Cross and bearing kit - Kreuzgarnitur - Croisillon 3.12373 Gaffel buiten - Inboard yoke - Rillengabel - Machoire à...
  • Page 31 Aandrijving - Drive line - Antrieb - Transmission 21/01/2020 109 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 32 Aandrijving - Drive line - Antrieb - Transmission Omschrijving - Description - Beschreibung - Description Qty. Verbindingspijp - Flanged pipe - Flanschenrohr - Tuyau à brides 4.17066 4.14163 Aandrijfas - Drive shaft - Antriebswelle - Arbre 4.17067 4.14162 Inlegspie - Key - Keil - Clavette 12 x 8 x 60 3.01570 3.01570 Kogellager - Bearing - Lager - Roulement 6209-2RS...
  • Page 33 Tandwielkast - Gearbox - Getriebe - Boîtier d'engrenage 21/01/2020 111 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 34 Tandwielkast - Gearbox - Getriebe - Boîtier d'engrenage Omschrijving - Description - Beschreibung - Description Qty. Oliekeerring - Oil seal - Simmerring - Joint 37 x 80 x 13 3.02048 Asmoer - Locknut - Nutmutter - Écrou freinÉ KM-8 3.01682 Borgring - Lockwasher - Sicherungsring - Rondelle freiné...
  • Page 35 Spanschijf - Jockey Pulley - Spannscheibe - Rouleau de tendeur 21/01/2020 113 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 36 Spanschijf - Jockey Pulley - Spannscheibe - Rouleau de tendeur Omschrijving - Description - Beschreibung - Description Qty. Bout - Bolt - Schraube - Boulon M12 x 110 3.02954 Sluitring - Washer - Scheibe - Rondelle M12 3.02060 Kogellager - Bearing - Lager - Roulement 6006-2RS 3.01764 V-snaarschijf SPB - Pulley SPB - Riemenscheibe SPB - Poulie SPB 140-4 3.11828...
  • Page 37 Klepelas - Flail rotor - Schlegelwelle - Rotor (2,2kg) 21/01/2020 115 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 38 Klepelas - Flail rotor - Schlegelwelle - Rotor (2,2kg) Omschrijving - Description - Beschreibung - Description Qty. Lagerhuis - Housing - Gehäuse - Boîte  119  119 Klepel - Flail - Schlegel - Marteau 2,2kg  125 Klepel - Flail - Schlegel - Marteau 2,2kg ...
  • Page 39 Klepelas - Flail rotor - Schlegelwelle - Rotor (0,8kg) 21/01/2020 117 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 40 Klepelas - Flail rotor - Schlegelwelle - Rotor (0,8kg) Omschrijving - Description - Beschreibung - Description Qty. Lagerhuis - Housing - Gehäuse - Boîte  119  119 Klepel - Flail - Schlegel - Marteau 0,8kg  125 Klepel - Flail - Schlegel - Marteau 0,8kg ...
  • Page 41 Lagerhuis - Housing - Gehäuse - Boîte 21/01/2020 119 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 42 Lagerhuis - Housing - Gehäuse - Boîte Omschrijving - Description - Beschreibung - Description Qty. Bout - Bolt - Schraube - Boulon M8 x 20 3.02902 Veerring - Lockwasher - Federring - Rondelle freiné M8 3.02876 Deksel - Cover - Deckel - Couvercle 4.11636 Oliekeerring - Oil seal - Simmerring - Joint 67 x 85 x 10 3.03483...
  • Page 43 Looprol - Roller - Laufwalze - Rouleau ø219 21/01/2020 121 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 44 Looprol - Roller - Laufwalze - Rouleau ø219 Omschrijving - Description - Beschreibung - Description Qty. Stelplaat - Plate - Platte - Porte rouleau 4.15154 4.15154 Schraper - Scraper - Abstreifer - Raclette 4.14366 4.14166 Looprol - Rear roller - Laufwalze - Rouleau 4.14355 4.14159 Dop lagerblok - Cover bearing bloc - Deckel Flanschlager - Couvercle bloc-palier ø40...
  • Page 45 Hydrauliek - Hydraulics - Hydraulik - Hydraulique 21/01/2020 123 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 46 Hydrauliek - Hydraulics - Hydraulik - Hydraulique Omschrijving - Description - Beschreibung - Description Qty. Hydraulische slang - Hose - Schlauch - Tuyau 3/8" 3.073119 Haakse inschroefkopp. - Elbow - Winkelverschraubung - Coudé 3/8" 3.02828 Smoornippel - Throttle nipple - Drosselnippel - Raccord freineur 1,5mm 4.13606 Hydraulische slang - Hose - Schlauch - Tuyau 3/8"...
  • Page 47 Klepel - Flail - Schlegel – Marteau 2,2kg Klepel - Flail - Schlegel – Marteau 0,8kg 21/01/2020 125 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 48 Klepel - Flail - Schlegel - Marteau 2,2kg Omschrijving - Description - Beschreibung - Description Qty. Bout - Bolt - Schraube - Boulon M20 x 140 3.11668 Klepel 2,2 kg. - Flail 2,2 kg. - Schlegel 2,2 Kg. - Marteau 2,2 kg. 3.11624 Borgring - Lockwasher - Sicherungsring - Rondelle freiné...
  • Page 49 Klepel - Flail - Schlegel - Marteau ‘Combi’ 21/01/2020 127 / 128 Auteursrecht voorbehouden - Copyright reserved - Copyright vorbehalten - Copyright réservés...
  • Page 50 Klepel - Flail - Schlegel - Marteau ‘Combi’ Omschrijving - Description - Beschreibung - Description Qty. Bout - Bolt - Schraube - Boulon M20 x 140 3.11668 Klepelhouder - Blade carrier - Messerträger - Porte lame 3.16881 Borgring - Lockwasher - Sicherungsring - Rondelle freiné M20 3.03025 Borgmoer - Locknut - Sicherungsmutter - Écrou freinÉ...

This manual is also suitable for:

Perfect kt 3d-flex 270Perfect kt 3d-flex 300

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