MELAG Vacuklav 41 B+ Evolution Technical Manual

MELAG Vacuklav 41 B+ Evolution Technical Manual

Steam sterilizer
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Technical Manual
Vacuklav
Vacuklav
Steam sterilizer
from software version 3.218
EN
Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in-
clude important safety information. You also receive a user manual with the device. Please store this manual and the
user manual carefully and in close proximity to the device. They represent a component of the product.
®
41 B+ Evolution
®
43 B+ Evolution

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Summary of Contents for MELAG Vacuklav 41 B+ Evolution

  • Page 1 Technical Manual ® Vacuklav 41 B+ Evolution ® Vacuklav 43 B+ Evolution Steam sterilizer from software version 3.218 Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in- clude important safety information. You also receive a user manual with the device. Please store this manual and the user manual carefully and in close proximity to the device.
  • Page 3: Table Of Contents

    Contents Contents 1 General guidelines ................................ 4 Symbols used.................................. 4 Formatting rules ................................... 4 2 Installation requirements.............................. 5 Installation material ................................ 5 Installation location................................ 6 Space requirements ................................ 7 Mains supply .................................. 9 Water connection ................................. 9 System and network safety .............................. 10 3 Setup and installation ................................ 12 Removing from the packaging ............................ 12 Cover caps or brackets for the MELAdem 40 ........................ 12 Connecting the power cable / removing accessory parts.................... 13 Connecting the feed water supply (installation examples) .................... 15...
  • Page 4: General Guidelines

    1 General guidelines 1 General guidelines Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions include important safety information. You also receive a user manual with the device. Please store this manual and the user manual carefully and in close proximity to the device. They represent a component of the product.
  • Page 5: Installation Requirements

    2 Installation requirements 2 Installation requirements Installation material The device can be commissioned without installation material. Extra installation material is only required given the connection of a water treatment unit or a direct waste water connection. The following additional material can be ordered as required: Qty.
  • Page 6: Installation Location

    The steam sterilizer should only be setup, installed and commissioned by persons authorized by MELAG. The steam sterilizer is not suitable for operation in explosive atmospheres. The steam sterilizer is conceived for use outside the patient area. The device should be located a minimum of 1.5 m radius away from the treatment area.
  • Page 7: Space Requirements

    2 Installation requirements Space requirements Dimensions Vacuklav 41 B+ Vacuklav 43 B+ Width 46 cm 46 cm Height 56.5 cm 56.5 cm Depth 58 cm 69 cm Clearance between the device 24 cm 35 cm feet Clearance from rear device foot 17.6 cm 17.6 cm up to the rear panel...
  • Page 8 The function and life-span of the steam sterilizer can be affected if the heat dissipation above the cooler is restricted in any way. As such, MELAG advise against incorporating the steam steriliz- er and is only possible if sufficient air circulation is ensured.
  • Page 9: Mains Supply

    (internal precautions against back-flow into the drinking water supply via the drinking water safety combination consisting of a back-flow preventer and pipe aerator; fused in accordance with EN 1717) Leakage water detector We recommend the installation of a leakage water detector with a cut-off valve (e.g. MELAG water stop).
  • Page 10: System And Network Safety

    NOTICE When performing a device software update, use only the update data authorized by MELAG for the corresponding device type. Operating the device with memory media (CF card) To prevent data loss, only use memory media to save the log data with the following characteristics: Functional capability (without malware etc.)
  • Page 11 2 Installation requirements Operating the device in the local network (LAN) NOTICE Do not connect the device to a public network (e.g. the internet). An Ethernet/IP-based network connection (LAN) is required to operate the device in a local network. In its delivery state, the device is configured to obtain the IP address automatically from a DHCP server operat- ed in a LAN.
  • Page 12: Setup And Installation

    WARNING Improper installation may lead to a short-circuit, fire, water damage or electrical shock. This could result in serious injury. Only have the device set up, installed and commissioned by people authorized by MELAG. Removing from the packaging CAUTION Danger of injury from incorrect carrying.
  • Page 13: Connecting The Power Cable / Removing Accessory Parts

    3 Setup and installation Applying the brackets for the MELAdem 40 water treatment unit Guide the brackets into the recesses at an angle, with the hooks pointing upwards. Pull the brackets vertically downwards until they engage. Fix both brackets with the screws included with the delivery.
  • Page 14 3 Setup and installation PLEASE NOTE The display automatically switches to the Programs & Tests menu after five seconds. Then the steam sterilizer will attempt to pump water; this will trigger a malfunction message if no feed water is available. As soon as the WELCOME screen has appeared, press the place of the second symbol from right in the action bar and hold it depressed until the display shows the the adjacent screen.
  • Page 15: Connecting The Feed Water Supply (Installation Examples)

    The following pages provide examples for the recommended installation types for the feed water supply. The connection of a different water treatment unit with the same water quality is possible after consultation with MELAG. Example 1: Using the internal water storage container The steam sterilizer is supplied with feed water directly from the internal storage tank via a hose.
  • Page 16 3 Setup and installation Example 2: Using the MELAdem 40 ion exchanger The most simple installation is the direct connection of the ion exchanger to the steam sterilizer feed water inflow; this generates demineralized water from normal tap water. The MELAjet spray pistol can be in- stalled as an option;...
  • Page 17 3 Setup and installation Wall outlet, available on the building side 14 Water stop (DN 40) Double chamber siphon 15 Mains socket Double hose grommet for siphon (optional) a surface-mounted siphon (separately-available) can be used as an alternative not included in the scope of delivery of the steam sterilizer...
  • Page 18 3 Setup and installation Example 3: Using the MELAdem 47 reverse osmosis unit The reverse osmosis unit is connected directly to the feed water inflow of the steam sterilizer and uses normal tap water to generate demineralized water. NOTICE When connecting an external feed water supply it is necessary to connect an external wastewater outflow as well.
  • Page 19: Connection To Sewage System

    To connect the steam sterilizer to the wastewater directly, i.e. from the pressure release directly in the si- phon of the domestic water supply, you can order a 1 m water outlet hose from MELAG (art. no. 39180). Setting up the steam sterilizer For a fault-free operation, the steam sterilizer must be set up horizontally by using a water level located close to the sterilization-chamber flange.
  • Page 20: Settings And Adjustment

    4 Settings and adjustment 4 Settings and adjustment Settings on the steam sterilizer Date and time Check the date and time and set if necessary. Consult the user manual. Display settings If required, working in the Settings menu, adjust the brightness, key tone and the touch-sensitivity. Contact data of the service partner Working in the Settings > Service menu, enter the name and address of the responsible service partner.
  • Page 21 4 Settings and adjustment possible in each individual case and will still ensure the effectiveness of the sterilization, but may only be performed by authorized technicians. Please consult your stockist or MELAG. System and status log Output a system and status log and document this on the record of installation and setup.
  • Page 22: Frequently Asked Questions (Faq)

    FAT16 or FAT32. CF cards from which a software update is to be performed may only be formatted in a FAT16 file system. The device can only file or read data on CF cards formatted in this way. CF cards supplied by MELAG fulfil these requirements and have already been formatted.
  • Page 23: How To Integrate The Device In A (Practice) Network

    Working in the (practice) network, determine which computer should run on the FTP server. If an FTP server has not yet been installed, install the MELAG FTP server for preference and set the steam sterilizer as user with a user name and password.
  • Page 24 5 Frequently Asked Questions (FAQ) 2. Connecting the network cable Connect the network cable (crossover) to any network data connection of the device and connect it to the (practice) network. If "smart switches" are used in the network, the cable type (1:1 or crossover cable) does not matter.
  • Page 25: How Do I Determine The Ip Address Or Network Setting Of A Computer (Windows 7/10)

    5 Frequently Asked Questions (FAQ) Working in the Settings menu > Logging, set the IP address of the steam sterilizer to DHCP. Check whether the IP address of the computer set in the steam sterilizer is correct. Ê If the IP address of the practice computer deviates from the IP address set in the steam sterilizer, adapt the IP address of the computer in the steam sterilizer.
  • Page 26: How Can I Check The Software Version Of The Steam Sterilizer

    5 Frequently Asked Questions (FAQ) How can I check the software version of the steam sterilizer? You can read off the software version of the activated steam sterilizer from the Info & Status menu.
  • Page 27: Technical Tables

    6 Technical tables 6 Technical tables Feed water quality Minimum requirements placed on the feed water quality based on EN 13060, Appendix C Substance / property Feed water Evaporation residue ≤ 10 mg/l Silicon oxide, SiO ≤ 1 mg/l Iron ≤ 0.2 mg/l Cadmium ≤ 0.005 mg/l Lead ≤ 0.05 mg/l Heavy metal traces apart from iron, cadmium, lead ≤ 0.1 mg/l...
  • Page 28 6 Technical tables Measuring chain for the pressure measurement on the electronics (without sensor) Precision ± 0.2 % corresponds to ± 8.0 mbar corresponds to approx. ± 0.09 K steam Drift per year ± 0.004 % corresponds to ± 0.16 mbar corresponds to approx. ± 0.017 K steam Drift in 5 years ± 0.02 % corresponds to ± 0.8 mbar corresponds to approx.
  • Page 29: Nominal Value Tolerances

    6 Technical tables Nominal value tolerances Universal-Program Quick- Prion- Gentle- Quick- Program B Program Program Program S Step Press. P Tolerance P Tol. Tol. Tol. Tol. All values in mbar SK11 1600 +100/- 20 ◄ ◄ ◄ ◄ ◄ ◄ ◄...
  • Page 30: Pressure-Time Charts

    6 Technical tables Pressure-time charts Pressure (mbar) Fig. 2: Pressure-time chart for the Universal-Program, 134 °C and 2.1 bar Pressure (mbar) Fig. 3: Pressure-time chart for the Quick-Program B, 134 °C and 2.1 bar...
  • Page 31 6 Technical tables Pressure (mbar) Fig. 4: Pressure-time chart for the Quick-Program S, 134 °C 2.1 bar Pressure (mbar) Fig. 5: Pressure-time chart for the Gentle-Program, 121 °C 1.1 bar...
  • Page 32 6 Technical tables Pressure (mbar) Fig. 6: Pressure-time chart for the Prion-Program, 134 °C 2.1 bar...
  • Page 33 Certificate of Suitability According to the recommendations of the Commission for Hospital Hygiene and Infection Prevention at the Robert Koch Institute Manufacturer: MELAG Medizintechnik GmbH & Co. KG Address: Geneststraße 6-10 10829 Berlin Country: Germany Product: Vacuklav ® 41 B+/Vacuklav ®...
  • Page 34 MELAG Medizintechnik GmbH & Co. KG Geneststraße 6-10 10829 Berlin Germany Email: info@melag.com Web: www.melag.com Original instructions Responsible for content: MELAG Medizintechnik GmbH & Co. KG We reserve the right to technical alterations Your stockist...

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