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User User User’ ’ ’ ’ s s s s Safety Safety Safety Statement Statement User Safety Statement Statement Dear customer, please don’t ride the motorcycle before you are not reading this handbook or unknown this motorcycle performance, also don’t borrow to anybody who don’t know how to use. Driver’s attention:...
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The company reserves it’s rights to make any changes due to product updates. Introduction Introduction Introduction Introduction 1 1 1 1 、Resume Resume Resume Resume ……………………………………………………………………………………… P P P P 2~P 2~P 7 7 7 7 2 2 2 2 、Maintenance Maintenance Maintenance Maintenance...
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Maintenance Maintenance Maintenance Maintenance Regulation Regulation Regulation Regulation Must to use this company or this company recommend spare parts or lubricants;Not to suits to this company designing parts or lubricants ,may damage the vehicle . Should use the metric tool, bolt, nuts and screws to maintain vehicle, it’s not can be interchanged with British system. If rebuild the vehicle should change the new gaskets, O-rings, split pins and retainer rings.
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He i g h t 12 8 0 m m Wh e e l b a s e 14 8 6 m m Se a t he i g h t 96 0 m m Mi n i m u m gr o u n d cl e a r a n c e 31 0 m m Wh o l e we i g h t 13 5 kg...
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Ignition advance angle BTDC 12° [3000r/min] Valve clearance(cold) Intake valve: 0.03 mm Exhaust valve: 0.05mm; Spark plug type CHAMR10N RG6YC Measurement 370mm×315mm×415 mm Net weight 30 kg Transmission type Chain Clutch type Manual、Wet muiti-plate Gearshift type Five gears international type, two levels of transmission 6 gears shift Primaryr reduction ratio:2.91 First gear:2.58...
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Lu b ri cati o n Lu b ri cati o n Lu b ri cati o n Lu b ri cati o n syst em syst em syst em syst em It e m s Oi l br a n d : APL SJ SAE10W-40 En g i n e lu b r i c a t oi l ca p a c i t y 16 0 0 m l Fu el Fu el...
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Fro n t Fro n t Fro n t Fro n t wh eel wh eel wh eel wh eel /S usp en si on /S usp en si on /S usp en si on /S usp en si on / / / / Oper ate Oper ate Oper ate Oper ate sp eci fi cati o n...
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Ig ni t io n Ig ni t io n Ig ni t io n Ig ni t io n syst em syst em syst em syst em It e m s De sc r i p t i o n Sp a r k pl u g St a n d a r d CH A M P I O N...
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Tenth: Spark plug………………………2-19 Twenty-third: Rocker arm/Vibration coupling……2-31 Eleventh: Radiator coolant……………2-19 Twenty-fourth: Wheels/tires………………2-32 Twenty-fifth: Front tube bearing………… … 2-33 Twelfth: Cooling system…………………2-20 Thirteen: Valve clearance/Decompression device system…2-21 First: First: Maintenance Maintenance date date First: First: Maintenance Maintenance date date Summary 1、 Before maintenance put motorcycle on the level ground . 2、...
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Second: Second: Second: Second: Technique Technique Technique Technique maintenance maintenance maintenance maintenance I:Check and clean,adjust,if necessary lubricate or replace C:Clean R:Replace A:Adjust L:Lubricate Frequency First No matter which one time to Trip distance or Date Items maintain first Minutes 1200 1800 2400 received...
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Decompression device Idling Coolant fluid (Note 3) Cooling system Secondary (Note2) system Transmission oil Drive chain (Note 1) I,L I,L:Per 500km Or 3 months Chain slider (Note 1) I,L:Per 500km Or 3 months Brake fluid (Note 3) Brake block Brake system Lights Clutch system Side stay...
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Wheels/tires Front tube bearing * Please go to our authorized dealers for repair, unless the owners have special tools and maintenance of data and is a qualified mechanic. * *To be safe,we recommend all of these items should go to our authorized dealers for repair . Remarks:...
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F/R Damping Rear fork/ Rocker arm Front shock absorber (Note 3) Nuts、Bolts、Fastener Wheels/Tires Front tube bearing This maintenance schedule is base on the driving average condition.The vehicle must be checked according to this maintenance list . Remarks Remarks Remarks Remarks: 1、First time to riding in the dirty environment should clean the vehicle .
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Head gasket Leakage As long as disassemble to be replaced Right side cover sealing Damage As long as disassemble to be replaced Chassis Chassis Chassis Chassis Items Reason Remarks F/R wheels Abrasion Minimum tread height:8mm F/R Brake plate Abrasion Minimum thickness :1mm Assembly bolts on the frame Strain or abrasion Chain sliding plate...
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Brake pedal Damage Chain adjuster/bolts Damage Air filter Damage Notes Notes Notes Notes: · These spare parts and maintenance list are base on the average riding environment · Vehicle must be checked strictly according to the user manual . Fifth: tuble Fifth: Fifth:...
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Figure 6-1 Figure 6-2 Seventh: Seventh: Seventh: Seventh: Accelerator Accelerator Accelerator Accelerator operation operation operation operation Check the throttle grip, it should be rotate smoothly and freely return; Check the throttle cable, if it’s ageing or damage should be replaced; If throttle operate not smoothly should lubricate the cable;The free rotation distance of adjust throttle grip is in 3-5mm.
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Check the cold start grip, if necessary lubricate it ; check the cables,if these are damaged, replaced ;Ensure the cold start grip free travel in 2-3mm( See the Figure 8-1),tightening lock nuts and install the dust cover ( See the Figure 8-2 ) Figure 8-2 Figure 8-1 Nineth:...
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be entered, squeeze the excess oil.Reinstall the air cleaner. Notes Notes Notes Notes: If the air cleaner assembly install incorrectness, the dirt or dust will enter the engine causing the piston rings and cylinder early period abrasion. Tenth: Tenth: Tenth: Tenth: Spark Spark Spark...
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list to check and replace. Check Check Check Check Check the following spare parts, if necessary replacement. ·If heat guard is damaged ·If electrode is abraded ·Combustion condition、tinting; If electrode was contaminated by carbon or other dirt,please replace the spark plug. plug :...
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Twelfth: Twelfth: Twelfth: Twelfth: Cooling Cooling Cooling Cooling system system system system Disassemble fuel tank and radiator fan blades, and check the radiator fan blades,if those are blocked or damaged; Make the bending fan blades straight, use compressed air or low water pressure to get rid of small insects, mud or blockages, if the air circulation restricted radiating over 20%,should replace the radiator.
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Figure 13-1 Rotating the magnator mark on clockwise direction to make it with the left crankcase cover scale mark on the same line, ensure the piston on the compression stroke top dead center. Otherwise, rotating the crankshaft one whole circle on the clockwise direction,and make the magnator mark with the left crankcase cover scale mark on the same line again ;...
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Intake Intake Intake Intake side side side side: Put the feeler gague between the rocker arm stud and valve, measure the intake side valve clearance 0.03mm (Figure 13-3) Intake Intake Intake Intake valve valve valve valve clearance clearance clearance clearance : : : : 0.03mm 0.03mm 0.03mm Figure13-3...
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Fourteenth Fourteenth Fourteenth Fourteenth:Engine Engine Engine Engine oil oil / / / / oil oil filter filter filter filter Oil surface surface surface surface inspection inspection inspection inspection Starting engine idling 3 minutes, waiting 3 minutes after the engine flameout . Put the motorcycle vertical support in the horizontal plane, if the oil horizontal plane is low or close to the low level of the oil ruler line, through the filling hole add the recommended engine oil to a third above the horizontal line.(Figure14-1)...
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Fuel Fuel Fuel Fuel capacity capacity capacity capacity:1.6L 1.6L 1.6L 1.6L(Figure14-2) Engine Engine Engine Engine oil oil and and oil oil filter filter filter filter replacement replacement replacement replacement Remove the engine cover, Starting engine idling 3 minutes, Figure14-3 Waiting 3 minutes after engine flameout. put motorcycle vertical support in the horizontal plane, Stop the engine,...
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This menthod can drop the engine oil completely Remove the bolts, oil filter cover and O-Ring( Figure 14-5 ) Figure 14-5 Remove the oil filter(Figure14-6) , Figure14-6 Install the engine oil drain screw, use the special Torque 20N.m to tightening the engine drain bolt(Figure 14-3).
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Notes Notes Notes Notes:If If If If install install install install the the oil oil filter filter filter filter anti-direction,it anti-direction,it anti-direction,it anti-direction,it will will will will seriously seriously seriously seriously damage damage damage damage the the engine, engine, engine, engine, Grease engine oil on the new O-Ring, Put it on the oil filter cover,...
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Sixteenth: Sixteenth: Sixteenth: Sixteenth: Drive Drive Drive Drive chain chain chain chain Drive Drive Drive Drive chain chain chain chain relaxation relaxation relaxation relaxation tests tests tests tests Put the vehicle on the workbench, make the rear wheel off ground . (When engine working, please don’t check and adjust drive chain)...
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(F i g u r e 17 - 2 ) If damaged or abraded,replace the chain guide. If the slider was wear to the special wear marker bottom,replace the chain guide slider. Eighteenth: Eighteenth: Eighteenth: Eighteenth: Drive Drive Drive Drive chain chain chain chain rotor...
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will wear the new chain quickly. Check the bolts and nuts on the drive and driven sprockets. If there is any loose, tighten them. Torque Torque Torque Torque:drive drive drive drive sprocket sprocket sprocket sprocket bolts bolts bolts bolts:31N.m 31N.m 31N.m 31N.m Driven...
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Front Front Front Front brake brake brake brake: Turn the hand lever to make the inspection line with the fluid level at the same line,check the front brake fluid level.(Figure 20-1) If the fluid level is closed to the horizontal line, check the brake block, to see if this was wear. Rear Rear Rear...
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If any one brake plate was wear to the wear limited mark bottom, please replace the brake block . Maintenance Maintenance Maintenance Maintenance limited limited limited limited:1.0mm 1.0mm 1.0mm 1.0mm Twenty-second: Twenty-second: Twenty-second: Twenty-second: Brake Brake Brake Brake system system system system Front...
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Loosen the locknut and roll the pedal height to adjust bolt. Adjust the brake pedal height to 79.6mm or what you need height.(Figure22-2) Twenty-third: Twenty-third: Twenty-third: Twenty-third: Rocker Rocker Rocker Rocker arm/ arm/ arm/ arm/ rocker rocker rocker rocker arm arm fork fork fork...
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Catch the rocker arm, shaking the rear wheel to check if there is something wrong with rear wheel bearing.,(Figure 24-2) Figure24-2 Inspect wheel to see if there is split, nails or other damage, Inspect the cold tires pressure carefully(It should be measure when tires cold) (Figure 24-3)...
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Twenty-fifth: Twenty-fifth: Twenty-fifth: Twenty-fifth: Front Front Front Front tube tube tube tube bearing bearing bearing bearing Put the support under engine, make the front wheel off ground. Inspect the direction hand lever to see if turning left and right flexible.(Ensure the main wire harness is not interference the direction hand lever rotation) If the direction hand lever rotate not smoothly, it has block or shaft radial pla, please check the front tube bearing.
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3 3 3 3 、 Electrical Electrical Electrical Electrical element element element element diagram diagram diagram diagram...
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4 4 4 4 、 Maintenance Maintenance Maintenance Maintenance Warranty Warranty Warranty Warranty instruction instruction instruction instruction Dear user Dear Dear Dear user user user: Thanks for using our vehicle NC250 type, in order to protect your benefits, please read this manual instruction and according to it to use.
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二、User should comply with this manual to maintain 、replace the quick-wear parts on schedule, if don’t do like this, all of the damage will not include the free after-sale service; User should on schedule to maintain and the service station should record the maintanace report actually, if don’t have this report, it’s not suit to the warranty condition.
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Packing Packing Packing Packing list list list list Quantity Remarks Name Handbar 1 Set Front wheel assy 1 Set Packing list detail: (1) Battery 1 Piece (2) Battery cable tie 1 Piece (3) Headlamp assy 1 Set (4) Headlamp install bolts 1 Set (5)...
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