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KLINGER ULM Operation Manual

Ultrasonic level meter

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Ultrasonic Level Meter
Operation Manual
Ultrasonic Level Meter
Type ULM
Operation Manual
KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk
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Summary of Contents for KLINGER ULM

  • Page 1 Ultrasonic Level Meter Operation Manual Side 1 Ultrasonic Level Meter Type ULM Operation Manual KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 2 4.Electrical wiring and Setup ................… 35 5.Programming..............….….…………………….. 41 6.Faults …….………….……………………………………….…………………………………………… 52 7.Level Difference Masurement ………………………………………………………………… 53 8.Warranty Card ……………………………………..………….….………………………………….. 58 8.Using the Echo pattern …………………………………………………………….….…………. 60 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 3 The menu modes include expert setting mode and simply setting mode. The menu query table of simple setting mode is as shown in the table below. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 4 Ultrasonic Level Meter Operation Manual Side 4 你 The menu query table of expert setting mode is shown in “VI. Menu KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 5 Fig. 1.2. Fig. 1.1 Diagram of Distance Measurement Fig. 1.2 Diagram of Material Measurement Level KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 6 1m away from the power line. Diagram description: KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 7 ▲This is a common prompt which needs to be carefully read to avoid troubles during use. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 8 Ultrasonic Level Meter Menus” in Page 1. Others: please do not modify probe selection, parameter correction and algorithm selection without permission. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 9 Ultrasonic Level Meter Operation Manual Side 9 III. Main Technical Indicators KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 10 4.1 Installation dimension of level meter ⑴ Standard separate-type ultrasonic level meter: Object Picture Structural Drawing (2)Enhanced integrated-type ultrasonic level meter KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 11 Object Side Picture Object Front Picture Thread M48×2 or G2 Sensor Thread M60×2 or G2 Sensor Thread M78×2 Sensor Thread M108×2 Sensor KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 12 For example, the false echo caused by the pipe at 6m from the probe is 9 times stronger than that caused by the same pipe at 18m from the probe KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 13 Decide the measuring range needed based on the table below. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 14 你 Ultrasonic Level Meter Operation Manual Side 14 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 15 01.Install a flange on the object to be measured 02.Place a spacer of the same inner diameter on the flange 03.Align the transducer with flange hole KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 16 05.See from the flange bottom 06.Place a spacer of the same inner diameter under the flange 07.Tighten nuts to fix the transducer KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 17 3cm below the flange undersurface. Flange installation in a short connecting pipe KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 18 1cm from the connecting pipe and it shall not be inside the connecting pipe. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 19 (under the premise that certain distance from the tank wall is met). The arch tank top is like convex lens to the ultrasonic pulse. If the probe is installed at KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 20 In this case, the proportional relation between the diameter and length of connecting pipe shall be noted. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 21 Ultrasonic Level Meter Operation Manual Side 21 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 22 Thus, when the connecting pipe is used, if the original probe blind area is 0.50m, it will be enlarged to 1.00m after the probe is put into the connecting pipe. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 23 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 24 4.3.1.2 Installation via nipple joint During installation via nipple joint, the probe must be exposed for at least 2cm above the connecting pipe bottom. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 25 The meters can be fixed on the hoist frame and sensor probe shall be aligned to the KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 26 The connecting pipe cannot be soaked in the medium to prevent medium from polluting the connecting pipe or attaching to the inner wall of the pipe. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 27 The relationship between the height L and inner diameter φ of connecting pipe is as shown below. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 28 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 29 Stair-like barriers in the container – inclined deflector needed to reflect the false echo KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 30 The sensor shall not be installed in or above the charging feedstock flow and it shall be kept from the feed inlet for certain distance. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 31 Therefore, certain distance must be kept between the sensor and the container wall. Attachment on container wall – certain distance must be kept from the attachment KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 32 The ideal method is to install the sensor probe in the waveguide or by-pass pipe for measurement. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 33 To ensure the best measurement effect, the axis of sensor shall be aligned to the surface, i.e. perpendicular to the surface of measured interface. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 34 Great temperature change – add sun louver or meter box ④ Minimum distance to medium less than the blind area KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 35 Therefore, the maximum distance shall be measured based on the requirements to keep the distance between the sensor and container wall, which is detailed as follows: KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 36 To ensure the default state of relay is “normally closed”, RLlnA and RLnC shall be connected. Power line: AC: connected to L and N KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 37 ◆ Enhanced integrated type with four-wire system Electric Wiring Diagram of Enhanced Integrated Type with Four-wire 24VDC Power Supply Wiring Diagram of Four-wire KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 38 220VAC Power Supply Wiring Diagram of Four-wire System Electric Wiring Diagram of Two-wire Wiring Diagram of Two-wire System Ampere Meter Diagram of Two-wire KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 39 ◆ Explosion-proof integrated type with four-wire system Electric Wiring Diagram of Explosion-proof Integrated Type with Four-wire 24VDC Power Supply Wiring Diagram of Four-wire KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 40 220VAC Power Supply Wiring Diagram of Four-Wire ◆ Explosion-proof integrated type with two-wire system 24VDC Electric Wiring Diagram of Explosion-proof Integrated Type with Two-wire KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 41 The interface of ultrasonic level meter under operating mode is as follows: English Display Interface VI. Menu Interface & Operating Instructions: The menu modes include expert setting mode and simply setting mode. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 42 ◆ Interface of the main menu with unlocked parameters: ◆"0 Set end" Chose this item, and press SET to exit to the operating mode interface. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 43 1 Bottom Distance(Reference zero point): set the reference zero point of the level meter, and this value is only useful for material level measurement; the KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 44 Slow speed: the response rate is slow and measuring accuracy is high, not easy to be disturbed; KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 45 Select probe and set relevant parameters. 1 Transducer Type(Probe selection): 1~9 options. Select the probe according to label on it. Factory default is 5. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 46 Algorithm Select(Select algorithm): there are seven options, including special environment 1, special environment 2, special environment 3, special environment 4, special environment 5, special environment 6, and special KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 47 5m, water pump stop feeding water. Detailed settings are shown below: Alarm 1 mode: low-level alarm. Alarm 1 value: 1.00m; alarm 1 return difference: 4.00m. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 48 你 Ultrasonic Level Meter Operation Manual Side 48 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 49 20mA. Factory default is 7200. 5.Voltage (Reference level): input the measured voltage at relevant test point. Factory default is 5.00. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 50 3.Working Mode (Operating mode): select communication operating mode between "Automatic report mode" and "Inquiry mode"; and the default is "Automatic report mode". KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 51 No: exit. Factory default is No. 2.System reset: Yes: restore system settings. No: exit. Factory default is No. (Do not modify this item.) KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 52 MMS or picture. By this way, we can determine the possible electromagnetic interference, false echo, situation of entering a blind area, KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 53 20mA corresponding difference value: output 20mA when the difference value is equal to the set value. The “4mA corresponding difference value” and “20mA corresponding KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 54 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 55 Ultrasonic Level Meter Operation Manual Side 55 II. Main Technical Parameters KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 56 Relay: RLlnA and RLnB are normally open; RLnA and RLnC are normally closed For single probe, n =1.2; for double probes, n= 1,2,3,4 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 57 ★ Under the work mode of two levels, mA 1+ and mA- output probe 1 current, mA2+ and mA- output probe 2 current. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 58 你 Ultrasonic Level Meter Operation Manual Side 58 Warranty Card Receipt of Ultrasonic Level Gauge and Ultrasonic Level Difference Meter KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 59 The company reserves the rights to the explanation of the warranty card, and the company also reserves the right to make changes to the warranty card contents without further notice. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 60 KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 61 0.50 (blind area), we find that the echo close to probe on the left changes. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 62 Fig. 6 Echo Pattern under Electromagnetic Interference The left figure above is the original figure. On the right figure, I enclosed KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 63 The interference waveform is quite higher than the real echo and it can not recognized by the ultrasonic wave. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 64 For meter applying four-wire system, isolated power supply should be applied and signal isolator should be applied at 4-20ma output part. IV . Effects of connecting pipe to measurement KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 65 After the ultrasonic level gauge is taken out of the connecting pipe, the base line narrows obviously and becomes normal. The echo in circle will be much higher than the base line. KLINGER Denmark A/S | Nyager 12-14 | DK-2605 Brøndby | +45 43 64 66 11 | salesinstrumentation@klinger.dk | www.klinger.dk...
  • Page 66 KLINGER Danmark A/S Nyager 12-14 DK-2605 Broendby Denmark Phone +45 4364 6611 www.klinger.dk...