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Zmorph FAB Manual Manual

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ZMORPH FAB
MANUAL GUIDE
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Summary of Contents for Zmorph FAB

  • Page 1 ZMORPH FAB MANUAL GUIDE zmorph3d.com...

  • Page 2: Table Of Contents

    3.4 Zmorph’s liability ...................... 14 4. Certificates ........................15 5. What is Zmorph Fab ....................... 16 6. How to use your Zmorph Fab 3D printer ..............17 7. Sets ........................... 19 7.1 Types of sets and their content ................19 8. Machine specification ....................20 8.1 Overview ........................
  • Page 3 Table of content 8.4 Technical specification .....................25 9. Setting up Zmorph Fab ....................28 9.1 Location requirements .....................28 9.2 Safety features removal ..................29 9.3 Assembling the spool holder ..................29 9.4 Assembling the HEPA filter ..................30 9.5 First use ........................32 10. Maintenance ........................33 10.1 Toolheads maintenance ..................
  • Page 4 14. Laser cutting and engraving workflow ..............131 14.1 Laser Toolhead .......................131 14.2 Materials compatible with Laser Toolhead ............132 14.3 Material fixturing ....................132 14.4 Laser engraving file preparation .................135 14.5 Laser engraving/cutting file starting (with calibration) ........141 Product Manual - ZMORPH FAB...
  • Page 5 16.5 X,Y,Z axes procedures ..................160 17. Spare parts ........................161 18. Firmware upgrades .....................162 18.1 General informations ....................162 18.2 Updating firmware ....................163 19. Help and support ......................165 19.1 Support request ....................165 19.2 Troubleshooting ....................166 19.3 Handy resources ....................169 Product Manual - ZMORPH FAB...

  • Page 6: Manual Guide

    1. Manual guide 1.1 Introduction This manual describes the basic information about Zmorph Fab, safety precautions, preparation for oper- ations and basic maintenance. Read this manual guide thoroughly before operating the device for the first time. Ignorance of the instructions may result in damage to the device, personal injury or reduced quality of the printed parts.

  • Page 7: Health And Safety At Work

    ▪ Due to their size and specificity, Zmorph devices are not intended for use by children under 14 years of age and persons with reduced manual, motor and psychomotor skills. If the device is operated by handicapped or elderly people, the Manufacturer recommends using assistance or supervision of appropriately trained persons.

  • Page 8: Occupational Hygiene

    Handle the sharp accessories and tools included with the kit with special caution. 2.3 Electrical safety and risk Zmorph Fab devices have been tested to comply with the Low Voltage Directive. In order to ensure maximum safety of use, including protection against short circuits, overloads, overvoltages and overheating of the product, the following provisions must be observed: ▪...

  • Page 9: Safety And Mechanical Risks

    2.6 Instructions for safe storage and transport ▪ Store Zmorph Fab devices at -10 to 40°C. ▪ The storage place should be free from moisture and extreme weather conditions. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 10 Devices placed in this way on a pallet should be properly packed, bound and then wrapped with foil. ▪ At least two people must be involved in loading and unloading one machine. The packaging should be lifted by the designated handles on its sides Product Manual - ZMORPH FAB back to table of content >>...

  • Page 11: Electromagnetic Compatibility (Emc)

    2.8 Laser radiation The Laser Toolhead supplied with Zmorph Fab is a Class 4 laser with a power of 2.8 Watts and an emitted wavelength of 450 nm. Such lasers are extremely dangerous and emit visible and invisible radiation. Diffuse radiation is dangerous for the eyes and skin.

  • Page 12: Manufacturer's Warranty And Liability

    3. Manufacturer’s warranty and liability Zmorph Fab Multitool 3D Printer is designed to be modular and easy to service. In case of technical difficulty with any parts, it can be easily removed and shipped to manufacturer for maintenance. 3.1 Scope of the warranty 3.1.1...

  • Page 13: Acceptance Of Warranty Claim

    Zmorph; b) any repair attempts of product by any person not authorized by Zmorph; c) other interference in the product carried out by any person not authorized by Zmorph. 3.1.6 The warranty service does not apply to the actions stipulated in the User Guide which the user is obligated to perform on their own and at their own expense.

  • Page 14: Zmorph's Liability

    3.4.2 Zmorph shall not be liable for any damages incurred by the Buyer due to the defect of the product, especially damages related to damage of other devices, loss of potential benefits or cost of replacement of the product. The clause shall not apply to the Buyer who is a Consumer.

  • Page 15: Certificates

    The technical documentation is kept at the Manufacturer address. Wrocław 29.10.2020 _____________________________ Maciej Nawrocki Zmorph S.A. A. Ostrowskiego 9, 53-238 Wrocław, Poland NIP: 899-274-32-04 KRS:0000724021 +48 71 33 68 923 contact@zmorph3d.com Product Manual - ZMORPH FAB back to table of content >>...

  • Page 16: What Is Zmorph Fab

    (G-code files). Files can also be sent to the device’s internal memory via a computer. Zmorph Fab can be used with many different materials, such as: plastics (PLA, ABS, TPE, PET, HIPS, PVA, Nylon), wooden and wood-like materials (plywood, fiberboard), PCB, acrylic, aluminum, thick masses (chocolate, cream).

  • Page 17: How To Use Your Zmorph Fab 3D Printer

    Zmorph Fab 3D printer Working with Zmorph Fab starts by preparing a 3D model in a modeling software that supports files in one of the standard formats .stl, .obj, .step, .dxf or delivering a finished model acquired from external sources.
  • Page 18 How to use Zmorph Fab Unauthorised uses ▪ It is forbidden to operate the device near flammable substances. ▪ It is forbidden to install the device outside areas which are dry and free from humidity or dust. ▪ It is forbidden to cover the device with any material during operation.

  • Page 19: Sets

    Cooling 2x CNC clamp needle Additional accesories: Zmorph Fab can be upgraded with HEPA filtration system. HEPA filtration system can be send along with the machine nd with already installed right cover or it is possible to order it separately.

  • Page 20: Machine Specification

    Magnetic latches (capacity up to 4 spools) HEPA filter Right frame socket Left frame socket Cooling fan X-carriage touchscreen Worktable clamp release ON/OFF button Reset button 3D printing worktable Product Manual - ZMORPH FAB back to table of content >>...
  • Page 21 Machine specification Power cord socket Internal memory card USB socket Ethernet socket Zmorph Fab Nameplate Product Manual - ZMORPH FAB back to table of content >>...

  • Page 22: Components

    8.2 Components X-axis - double-toothed belt system driven by a stepper motor and stainless steel rods as guiding elements. Used for movement of the Zmorph Fab toolhead. Must be periodically lubricated to ensure a long life of the machine. Y-axis - double-toothed belt system driven by a stepper motor and hybrid (linear/sliding) rails as guiding elements.
  • Page 23 The bottom cover of the machine - responsible for the protection of the motherboard and power supply from external damage and dirt. Allows air exchange for cooling internal electronics. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 24: Functionalities

    Toolhead change is described in 10.1 part of this manual. ▪ Platform leveling - to ensure proper first layer adhesion your printing bed must be leveled. Zmorph has developed special software and mechanical solution to make the leveling process easy and reliable.

  • Page 25: Technical Specification

    USB, Ethernet, karta SD PLA, ABS, PET, Nylon, PVA, HIPS, ASA, TPE, PP, PC, Printable materials PMMA, PC/ABS Third party filaments Applicable Printing speed 40 [mm/s] Travel speed 120 [mm/s] Product Manual - ZMORPH FAB back to table of content >>...
  • Page 26 Tool holding ER-11 collet Temperature specifications Nozzle temperature max. 250 [°C] Build plate temperature max. 115 [°C] Operating ambient temperature 15 - 30 [°C] Storage temperature -10 ~ 40 [°C] Product Manual - ZMORPH FAB back to table of content >>...
  • Page 27 Temperature based * Available on demand, ** Depends on nozzle diameter, *** Depends on mounted milling cutter dimensions **** Engraving - only if the surface is covered with black paint. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 28: Setting Up Zmorph Fab

    Do not cover the machine with any materials during operation. ▪ The machine should not be exposed to moisture. ▪ The electrical installation of Zmorph Fab requires it to be connected to a grounded wall outlet. ▪ Do not use extension cords. ▪...

  • Page 29: Safety Features Removal

    Magnetic latches will keep the cover open. 9.3 Assembling the spool holder For a better experience with the Zmorph Fab machine, it is recommended to assemble the dedicated spool holder. Prepare the spool holder Look at the back of Zmorph Loosen the frame screws with components and a 2.5 mm...

  • Page 30: Assembling The Hepa Filter

    Put the bar with filament on the holders. 9.4 Assembling the HEPA filter A filtration system can be mounted on the Zmorph Fab machine. Find the two hooks blocking Release the cover rear corner Pull out the cover rear corner the covers.
  • Page 31 Make sure that the fan cable is correctly positioned and does not interfere with the cover and any mechanical parts. Make sure that all hooks are holding the side cover properly. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 32: First Use

    CALIBRATION In the last calibration step the machine will print five lines as a final touch START SKIP To ensure best calibration result print calibration pattern. Choose ‘START’. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 33: Maintenance

    Toolhead change process started. When you mount the toolhead press OK Disconnect the toolhead cable Disconnect the toolhead Zmorph Fab will inform about from the machine frame socket. from the X carriage. toolhead change process. Use 3 mm Allen key to loose the...
  • Page 34 If yes, loose the front mounting screw and once again push and hold the toolhead forward and tighten the mounting screw. Product Manual - ZMORPH FAB back to table of content...
  • Page 35 ‘NO’ and If toolhead is correct choose it will lead you to Change tool ‘YES’ . menu, where you can choose your toolhead manually. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 36 ▪ Connect the extruder ‘A’ cable to X car- riage ‘A’ plug. ▪ Choose ‘Maintenance’. ▪ Choose ‘Change tool’. ▪ Choose ‘3D printing’. ▪ Choose ‘Thickpaste printig Product Manual - ZMORPH FAB back to table of content >>...

  • Page 37: Changing Worktable

    Take the CNC table. Check if the Place the worktable on the Pull the lever back to block the magnets under the table are on carriage, magnets will clip it on. table. the proper side. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 38: Removing Covers

    Maintenance Make sure that the lever doesn’t block the table movement by pulling forward. 10.3 Removing covers There are two types of covers: front and back covers side covers Product Manual - ZMORPH FAB back to table of content >>...
  • Page 39 Front cover has additional magnets that allow snapping in elevated position attached. Front and back cover. Front cover closed. Front cover opened. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 40 To mount a cover, firstly slide in the upper side. Then adjust the lower side and place it in the hooks. Side covers are NOT identical. The right cover contains a space for the screen. Left and right cover. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 41: How To Change The Filter Cartridge

    FILTER USAGE: / 100% RESET STATS FILTRATION SYSTEM BACK BACK Confirm Turn ON the Filtration system Product Manual - ZMORPH FAB back to table of content >>...

  • Page 42: Communication And File Delivery

    If the user inserted the external SD card the screen should jump forward to the ‘Choose File’ menu screen on the ‘EXTERNAL’ directory. If there was no previously chosen file, after pressing on the ‘New job’ menu the screen will go directly to the ‘Choose File’ menu. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 43 The information about the IP address of the machine can be found in the INFO screen in the MAINTENANCE menu. ADRES IP 192.168.1.125 SERIAL NUMBER / FIRMWARE 2137/FAB1.0.1 BACK Info screen Product Manual - ZMORPH FAB back to table of content >>...
  • Page 44 If the computer doesn’t discover a USB device, click the reset button on the machine. ▪ The machine should be discovered as a Flash memory and you can access it from the ‘My Computer’ folder Product Manual - ZMORPH FAB back to table of content >>...

  • Page 45: Voxelizer

    (Mac Mini 6.0 Late 2012 or later, other Apple devices 2014 or later) ▪ 4GB RAM, ▪ GPU with OpenGL 3.3 support, ▪ Internet connection. ▪ Resolution 1280 x 720 pixels. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 46: Files Maintenance And Preparation

    Voxelizer 11.2 Files maintenance and preparation Voxelizer handles all the Zmorph toolheads in separate workflows: 3D printing, CNC milling, laser cutting, and thick paste extrusion. Each workflow is composed of three steps: during the first one the files are imported, scaled, oriented and positioned on the table;...
  • Page 47 G-code instructions and look for possible errors by using the Diagnostic tab. Clicking on the Save button results in saving the G-code: on a computer, SD card or directly on Zmorph Fab Multitool 3D Printer. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 48: Presets

    SETTINGS view. In the Printing settings tab, they can be chosen from the available default materials and the ones prepared by the user. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 49 Filament preset list. After editing preset parameters, the changes will save automatically. The preset will remain until its deleted. To use the new preset in a project, It’s important to remember about selecting it in ‘PRINTING SETTINGS’. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 50: D Printing Workflow

    ▪ Supported printing resolution: ▪ Nozzles: 0.3, 0.4, 0.6 mm 0.05 - 0.4 mm ▪ Motor: Nema 17 stepper motor ▪ Extruder dimensions: 125 x 115 x 58 mm Product Manual - ZMORPH FAB back to table of content >>...
  • Page 51 Temperature range: 0 – 250 ˚C 0.4 mm ▪ Nozzle: 0.4 mm ▪ Extruder dimensions: 170 x 115 x 70 mm ▪ Motor: Nema 11 stepper motor with planetary gear x2 Product Manual - ZMORPH FAB back to table of content >>...

  • Page 52: Printing Materials

    3D printing workflow 12.2. 3D printing materials Single Extruder Toolhead 1.75 Nylon PET-G PMMA PC/ABS HIPS Product Manual - ZMORPH FAB back to table of content >>...

  • Page 53: Loading The Filament

    Take out the at the sticker on the filament filament roll from the plastic roll. Zmorph Fab package foil, remove the moisture comes with PLA. absorber. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 54 New Single 1.75 Extruder Toolhead has a filament sensor, when it’s preheated it will start the fillament loading automaticly when filament is pushed into the guide. Insert filament into the guide hole on top of the extruder. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 55 Choose ‘MAINTENANCE’ from Choose ‘LOAD FILAMENT’. Choose ‘PARK TOOL’ , wait for the LCD touchscreen menu. the machine to position the toolhead. When done, choose ‘PLA’ to preheat the material. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 56 80 mm of the grabbed by the extruder guide hole on top of the filament. Choose down arrow with drive gear. extruder. RIGHT description to do that Product Manual - ZMORPH FAB back to table of content >>...

  • Page 57: Removing The Filament

    Choose the ‘MAINTENANCE’ Choose ‘LOAD FILAMENT’. Choose ‘PARK TOOL’ , wait for from the LCD touchscreen the machine to position the menu. toolhead. When done, choose ‘PLA’ to preheat the material. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 58 Choose ‘LOAD FILAMENT’. Choose ‘PARK TOOL’ , wait from the LCD touchscreen for the machine to posi- menu. tion the toolhead. When done, choose ‘PLA’ to preheat the material. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 59: Material Exchanging

    Choose ‘MAINTENANCE’ Choose ‘LOAD FILAMENT’. Choose ‘PARK TOOL’ , wait for from the LCD touchscreen the machine to position the menu. toolhead. When done, choose ‘PLA’ to preheat the material. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 60 Tap the ‘Left’ gap in the Tap the needed temperature than PLA, ABS and PET ‘Target’: column. on the keyboard, then OK. temperatures needed to be set up manually. Tap the Custom Temperature button. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 61 80 yellow ‘TEMPERATURES’ sign mm of the filament. At first, will change colour from yellow extruder will load 40 mm to to green. prevent clogging. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 62 Since the Dual Extruder ‘Target’: column. on the keyboard, then OK Toolhead has one nozzle, the set up temperature adjusts for left and right filament. Wait the extruder to heat up Product Manual - ZMORPH FAB back to table of content >>...

  • Page 63: Filament Replacement During Printing

    TOOL TOOL Wait until the extruder stops Tap the ‘TEMPERATURES’ Tap the ‘LOAD/UNLOAD’ printing and lifts itself up. menu and check if the menu. extruder has the right temperature. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 64 Sometimes after clicking ‘DONE’ the machine won’t resume the work, in those cases repeat the feeding by pressing one more time the ‘LEFT’ down button and after the extruder stops the feeding process press the ‘DONE’ button. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 65: Automatic Detection Of Missing Filament

    Wait until the material flows Tap the feed button if Remove the extruded out of the nozzle. necessary material. Click ‘DONE’, the extruder will continue to work from where it stopped. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 66 TOOL TOOL Wait until the extruder stops Tap the ‘TEMPERATURES’ Tap the ‘LOAD/UNLOAD’ printing and lifts itself up. menu and check if the menu. extruder has the right temperature. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 67 Sometimes after clicking ‘DONE’ the machine won’t resume the work, in those cases repeat the feeding by pressing one more time the ‘LEFT’ down button and after the extruder stops the feeding process press the ‘DONE’ button. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 68: Autocalibration

    MORE SKIP Choose ‘CALIBRATE’. Choose ‘AUTO 3-POINT’. Wait To ensure the best calibration for the machine to heat up result print calibration and finish the probing. pattern. Choose ‘START’. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 69 A correct line is the one that sticks to the table after gently touching it with the finger, but can be easily ripped off with a fingernail. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 70 Zmorph Fab calibration is another 5 lines, depending pressing their corresponding complete. on the choice - lower (1) or numbers visible on the screen higher (5). and tap ‘NEXT’. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 71 Choose ‘MAINTENANCE’. the LEFT frame socket and to the ‘A’ plug and the ‘B’ RIGHT cable to the RIGHT cable to the ‘B’ plug on the X frame socket. carriage. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 72 (numeration from left to right) Calibration complete! NONE, REPEAT PRINTING NEXT DONE Apply your choice. Zmorph Fab calibration is Clean the bed. Your machine complete. is ready for your first print! Product Manual - ZMORPH FAB back to table of content >>...
  • Page 73 Pick the best line and ‘NEXT‘. Calibration completed. another 5 lines lower or upper according to your choice. Each line is printed 0.05 mm lower/upper according to user choice. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 74: Manual Calibration Process

    Take a small sheet of paper placed in the right place. table from the unnecessary and place it between the material. nozzle and the worktable. Press the ‘GO TO CURRENT Z0’ button. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 75: Calibration - Additional Functions

    Manual 3-point calibration 3D PRINTING CALIBRATION AUTO MANUAL CALIBRATE CHANGE LOAD NEW JOB MAINTENANCE 3-POINT CALIBRATION TOOL FILAMENT BACK MORE BACK MORE Choose ‘MAINTENANCE’. Choose ‘CALIBRATE’. Choose ‘MORE’ Product Manual - ZMORPH FAB back to table of content >>...
  • Page 76 The best configuration is when the piece of paper rubs DONE against the nozzle but it’s not loose. Manual 3-point calibration process is finished! Product Manual - ZMORPH FAB back to table of content >>...

  • Page 77: Preparing The Worktable

    BED’ option. We recommend paper towel machine. and a window cleaner. Apply a thin layer of an adhesive agent to the worktable. The table is ready for 3D printing. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 78: Files Preparation

    Choose Single 1.75 mm extruder. Choose nozzle 0.4 mm. This nozzle is mounted in extruder as a default. Choose START. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 79 (SCALE), scaling to specific dimensions (DIMENSION), rotating (ROTATE), and moving the model to specific position (MOVE). Product Manual - ZMORPH FAB back to table of content >>...
  • Page 80 NOTE There can be many different unbound models on the workspace, by clicking the right mouse button on them different printing parameters can be selected for each of them. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 81 In the global menu you can set: Filament - defines a filament type that will be used in the project, e.g: PLA ZMorph, ABS ZMorph, PET ZMorph. Basing on the filament choose, Voxelizer will adapt printing settings. To see the details of the print settings, click the button SEE MORE or go to Filament preset list.
  • Page 82 There are 5 types: ▪ Adaptive - allows for infill optimization and faster print. Imposes 2 outlines and 40-80% infill. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 83 3D printing workflow ▪ Hollow - Imposes 2 outlines and 0% infill. Option for hollow models. ▪ Light - imposes 2 outlines and 3-30% grid-type infill. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 84 3D printing workflow ▪ Light honeycomb - imposes 2 outlines and 3-50% honeycomb-type infill. ▪ Medium - imposes 3 outlines and 30-60% honeycomb-type infill. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 85 Generating a preview of the infill is performed on an ongoing basis, which allows for a quick assessment of the selected type and size of infill. Product Manual - ZMORPH FAB back to table of content...
  • Page 86 3D printing workflow Support - enable/disable the support structure. There are 6 types of support: ▪ Dense ▪ Lattice ▪ Light Product Manual - ZMORPH FAB back to table of content >>...
  • Page 87 After selecting any of the support, a window appears to define the angle of inclination of the wall under which the support should be generated. This is the minimum angle value for the creation of support structures. Slide left for more support, right for less support. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 88 3D printing workflow Power raft - an option used to enable/disable power raft, i.e. a platform that increases the adhesion of the printout to the work table. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 89 After all the parameters are set, click NEXT. The model is subjected to slicing and as a result .gcode file is generated. To save it, use the SAVE button. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 90 Choose Dual Extruder Toolhead, use arrows to show more toolheads. The default type of the nozzle is 0.4 mm. Choose ‘START’. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 91 If the models were prepared in correct - aligned - relations be- tween themselves, click YES. If you wish to set up the models manually, click NO. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 92 You can set values manually or use sliders. Set the model according to your preferences and click NEXT to voxelize the model. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 93 In the global menu you can set: Filament Left and Right - choose your filament, e.g.: PLA ZMorph, ABS ZMorph, PET ZMorph. The filament icon opens the preset library. If you choose a pair of filaments that have different printing temperatures, a warning message will appear.
  • Page 94 Recommended settings of 50% guarantee the best quality to print speed ratio. The current path values and layer height are shown under the basic menu. Quality can also be defined separately for different models, editing takes place in the local menu. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 95 Singles 1.75 above. Durability in the main menu imposes settings for both models. If you want to have different models in both models, use the local menu, right-click on the model you want to edit and change its settings in Local Settings. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 96 Generating a preview of the infill is performed on an ongoing basis, which allows for a quick assessment of the selected type and size of infill. Support - enable/disable the support structure. There are 6 types of support: ▪ Dense Product Manual - ZMORPH FAB back to table of content >>...
  • Page 97 3D printing workflow ▪ Lattice ▪ Light ▪ Solid Product Manual - ZMORPH FAB back to table of content >>...
  • Page 98 3D printing workflow ▪ Solid PVA - support dedicated for Dual Extruder Toolhead. ▪ Tree Product Manual - ZMORPH FAB back to table of content >>...
  • Page 99 Slide left for more support, right for less support. Power raft - an option used to enable/disable power raft, i.e. a platform that increases the adhesion of the printout to the work table. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 100 After all the parameters are set, click NEXT. The model is subjected to slicing and as a result .gcode file is generated. To save it, use the SAVE button. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 101: Starting The Print

    Choose ‘START’. Printing will start automatically by selecting ‘MOVE BED’ and when the extruder and the is described in the chapter table have reached the right ‘Preparing the worktable’. temperature. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 102: Editing Parameters During Printing

    Choose ‘HEAT’ and tap the printout and is described needed temperature on in the chapter ‘Filament keyboard, then OK. replacement during printing’. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 103 ‘LESS’ or return hibernation mode and is to the main printing screen by pressing the ‘BACK’ button. described in the 12.18 chapter. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 104: Pause And Resume Printing

    The printer will ask you to If you do not want to abort the ‘ABORT’ confirm that you want to printing choose ‘BACK’. abort the printing process. To do so, choose ‘OK’. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 105: Removing A Printout From The Platform

    In case of problems with removing the support, you can use a knife to help you. NOTE Use safety goggles when removing the support material, small pieces may suddenly brake and scratch your eyes. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 106: Hibernation

    The printer will ask you to resume operation. confirm that you want to continue the stopped printout. To do so, choose ‘YES’. If you do not want to continue printing choose ‘NO’. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 107: Cnc Milling Workflow

    X-carriage of Zmorph Fab machine. Provided with ER11 collet. t can be exchanged to use up to 7 mm diameter shank cutters. Main elements of CNC Milling Toolhead toolhead:...

  • Page 108: Materials Compatible With Cnc Milling Toolhead

    For proper material fixturing during CNC milling operations you need to mount aluminium bed that is added to every Zmorph Fab Full Set or is available in store. To learn how to change your worktable, follow the next parts of the manual.
  • Page 109 30mm located on the edges corner enabling fastening of materials taking up the entire working area. M4 threaded slots with 30mm spacing M4 threaded slots with 15mm spacing Product Manual - ZMORPH FAB back to table of content >>...
  • Page 110 Top Clamp ▪ Sheet material. ▪ Can be custom ▪ Stick out above ▪ Block material. 3d printed. material surface. ▪ Allow for mounting materials of different heights. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 111: Milling Cutter Fastening

    15 collet fastening nut. Loosen mm deep. the nut. Firmly tighten the collet nut. Mount the CNC toolhead on the X-carriage Product Manual - ZMORPH FAB back to table of content >>...

  • Page 112: Cnc Milling File Preparation

    Zmorph Fab machine, CNC Milling Toolhead and click the START button. Import your file by pressing the IMPORT button or the IMPORT MODEL sign on the table. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 113 Depending on the selected file type (2D or 3D), Voxelizer will automatically adapt to further work. 2D Milling Import a .DXF file type. The material dimensions (by default) will automatically adjust to the model dimensions (with a 1mm offset from the edge). Product Manual - ZMORPH FAB back to table of content >>...
  • Page 114 .Gcode file from which all the spindle operations should be started. It is important to set the same local point in the software as in reality befor starting the milling. How to Set the local 0,0,0 point on the machine see chapter 13.6 Product Manual - ZMORPH FAB back to table of content >>...
  • Page 115 To be able to freely move, scale and rotate the model on the table preview go to DXF ARRANGEMENT menu. Click NEXT when ready. You will be automatically moved to SETTINGS tab. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 116 By pressing the SHOW STOCK parameter it will turn ON the material visualization. You can define your Cutting Tool and Stock material in the TOOL and MATERIAL SETTINGS menu. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 117 Contour to cut with the operation. When finished press the DONE button. NOTE It is possible to select multiple contours at once for one operation. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 118 To proceed further, press the CONTINUE button. Next, choose the STARTING HEIGHT, FINAL DEPTH and their respective offsets. To proceed further, press the CONTINUE button. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 119 NEXT and wait for your G-code to be generated. Now you can check the generated G-code and save it. Start your file according to the 13.6 part of the manual. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 120 3D Milling Import a .STL or .STEP file type. The material dimen- sions (by default) will automatically adjust to the model dimensions (with a 1mm offset from the edges). Product Manual - ZMORPH FAB back to table of content >>...
  • Page 121 Safe elevation for travel - remember to take into account any fixtures that might stick out over the material surface. NOTE By pressing the SHOW STOCK parameter it will turn ON the material visualization. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 122 When finished press the CONTINUE button. Next, choose the STARTING HEIGHT, FINAL DEPTH and their respective offsets. To proceed further, press the CONTINUE button. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 123 NEXT and wait for your G-code to be generated. Now you can check the generated G-code and save it. Start your file according to 13.6 part of the manual. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 124: Cnc Milling File Starting (With Calibration)

    If the prepared file or folder Exiting the folder is done by file. is not visible on the list selecting the folder icon. press the up/down arrow buttons to navigate through the file list. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 125 The movement in the Z axis is avaliable all the time. Use it to move the milling cutter above the surface height of the prepared material Product Manual - ZMORPH FAB back to table of content >>...
  • Page 126 NOTE In most cases the local starting position will be the material surface left, front corner. Toggle the distance button for better control over the cutter. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 127: Tool Changing Process

    This way the positions for X and Y axis is saved. Replace your endmill Choose ‘NEXT’ when ready. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 128: Cnc Milling Toolhead Safety Rules

    13.8 CNC Milling Toolhead safety rules Preparing the workstation ▪ Secure the room with the Zmorph Fab machine against any improper usage (the key to the room should be held only by a person authorized to operate the machine), ▪...
  • Page 129 ▪ The room where the Zmorph Fab device with the CNC Milling Toolhead is located must be well ven- tilated as vapours may escape from the device during operation, ▪...
  • Page 130 ▪ The Zmorph Fab with CNC Milling Toolhead mounted and running cannot be left unattended, ▪ The use and maintenance of the machine must always be carried out in the manner described in the operating instructions, ▪...

  • Page 131: Laser Cutting And Engraving Workflow

    14.1 Laser Toolhead Laser is a toolhead used for cutting and engraving operations. It consists of a 2.8 W diode laser in full aluminum casing and mounting that allows for attachment of the toolhead to X carriage of Zmorph Fab machine.

  • Page 132: Materials Compatible With Laser Toolhead

    For proper material fixturing during CNC milling operation you need to mount aluminium bed that is added to every Zmorph Fab Full Set or is available in store. To learn how to change your worktable, follow next parts of the manual.
  • Page 133 30mm located on the edges corner enabling fastening of materials taking up the entire working area. M4 threaded slots with 30mm spacing M4 threaded slots with 15mm spacing Product Manual - ZMORPH FAB back to table of content >>...
  • Page 134 Top Clamp ▪ Sheet material. ▪ Can be custom ▪ Stick out above ▪ Block material. 3d printed. material surface. ▪ Allow for mounting materials of different heights. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 135: Laser Engraving File Preparation

    Open Voxelizer software and choose Zmorph Fab machine, Laser Toolhead and click the START button. Import your file by pressing the IMPORT button or the IMPORT MODEL sign on the table. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 136 You can also drag & drop the file into the software from your computer Import a .DXF file type. The material dimensions (by default) will automatically adjust to the model dimensions (with a 1mm offset from the edge). Product Manual - ZMORPH FAB back to table of content >>...
  • Page 137 How to Set the local 0,0,0 point on the machine see chapter 13.6 Product Manual - ZMORPH FAB back to table of content...
  • Page 138 To be able to freely move, scale and rotate the model on the table preview go to DXF ARRANGE- MENT menu. Click NEXT when ready. You will be automatical- ly moved to the SET- TINGS tab. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 139 Next press the correct Contour to cut with the operation and confirm it with the APPLY TO SELECTED button. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 140 NEXT and wait for your G-code to be generated. Now you can check the generated G-code and save it. Start your file according to the 14.5 part of the manual. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 141: Laser Engraving/Cutting File Starting (With Calibration)

    Exiting the folder is done by file. is not visible on the list press selecting the folder icon. the up/ down arrow buttons to navigate through the file list. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 142 The information on the Z axis height is stored in the motherboard internal memory. That is guided by the fact that this value is not easy to change manually by the user unlike the X and Y axes. Product Manual - ZMORPH FAB back to table of content...
  • Page 143 NOTE In most cases the local starting position will be the material surface left, front corner. Toggle the distance button for better control over the laser tube. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 144: Laser Toolhead Safety Rules

    14.6 Laser Toolhead safety rules Instructions for preparing the workplace and how to safely operate the Laser Toolhead on Zmorph Fab. The Laser Toolhead supplied with the Zmorph Fab machine is a 2.8 Watts class 4 laser with emitted wavelength of 450nm.
  • Page 145 Electrical installation of the Zmorph Fab machine requires connecting it to a grounded socket, ▪ Provide a room in which a working Zmorph machine with Laser Toolhead is installed in a valid powder extinguisher, it should be located in an accessible place and marked with appropriate markings, ▪...
  • Page 146 Any exposure to laser emission may cause physical burns or damage to your eyesight. It is extremely important to use the device in a safe manner and in accordance with the instructions, ▪ The Zmorph Fab machine on which the Laser Toolhead is mounted and working can not be left unattended, ▪...
  • Page 147 Attention! Danger: General warning sign. W001, according to PN-EN ISO 7010. Laser beam warning: Warning sign used to warn of danger presented by laser beams. W004, according to PN-EN ISO 7010. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 148: Thick Paste Extruding

    ▪ Extruder dimensions: 90 x 55 x 271 - 380 the material) ▪ Extrusion: Direct Drive ▪ Work area: up to 250 x 235 x 165 mm (without covers) Product Manual - ZMORPH FAB back to table of content >>...

  • Page 149: Materials

    15.3 Thick Paste file preparation Open Voxelizer software and choose Zmorph Fab machine, Thick paste extruder Toolhead and click the START button. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 150 Thick paste extruding workflow Import a .DXF file type. To be able to freely move, scale and rotate the model on the table preview go to DXF ARRANGE- MENT menu. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 151 Set operation parameters according to paste being used and click NEXT and wait for your G-code to be generated. Now you can check the generated G-code and save it. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 152: Material Application

    Put the Thick Paste toolhead Screw tight the front Connect the ‘LEFT’ connector on the X-cariage mount. screw. to the Left socket on the machine frame. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 153 EXTRUDE PASTE JOB SPEED CHOOSE CALIBRATE SETTINGS FILE PARK BACK START BACK TOOL Go to the ‘SETTINGS’ option. Push the ‘EXTRUDE/EXTRACT PASTE’ button until the paste flow from the syringe. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 154: Thick Paste File Starting (With Calibration)

    1mm above the zero points. front left corner of the table. Go back to the main menu and choose ‘START’. Your machine will start working. CHOOSE CALIBRATE SETTINGS FILE BACK START Product Manual - ZMORPH FAB back to table of content >>...

  • Page 155: Thick Paste Extruder Toolhead Safety Rules

    Install the workpieces and tools in the correct places in a safe manner. Avoid colliding with the workpiece with the machine and the Thick Paste. Otherwise, it may be damaged. ▪ Check that there are no obstacles in the work area before starting work. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 156: Machine Maintenance And Operation

    The following tables summarize the maintenance and repair guidelines for the main components of the machine, the tables are divided by place of inspection, necessary tools, and their frequency. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 157: General Procedures

    The power supply electronics can be blown through the ventilation holes in the power supply case. Changing the filter Every 1000 working hours or each 6 months Product Manual - ZMORPH FAB back to table of content >>...

  • Page 158: Worktable Procedures

    Calibrating After Auto calibration or manual calibration must be (leveling) changing the performed each time the toolhead or nozzle is the worktable toolhead changed in the toolhead. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 159: Printing Toolhead Procedures

    The new tube must be the same length (0.1 mm longer than the thermal barrier is acceptable), otherwise the material might leak out of the heating block. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 160: X,Y,Z Axes Procedures

    ▪ Failure to clean the machine may result in unwanted damage or malfunction of the drive components. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 161: Spare Parts

    In case of physical damage or failure one of the machine parts, do not install spare parts other than the ones recommended by the Manufacturer. Please contact Technical Support to receive the list of available spare parts or their replacements. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 162: Firmware Upgrades

    18. Firmware upgrades 18.1 General informations Once in a while Zmorph releases a firmware update for Fab model. The current firmware-version is avail- able to download at the Zmorph Knowledge Base: bit.ly/Zmorph_Fab_Firmware To check the firmware version of the machine on the main screen choose Maintenance -> More -> Info.

  • Page 163: Updating Firmware

    SD countdown should start. card, turn off or reset the After this time the update printer during this process. will begin automatically. Choose ‘Yes’ to proceed and skip countdow. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 164 This process may take up to Choose ‘Yes’ to proceed and 60 minutes, the progress bar skip countdow. will inform you about update status. Product Manual - ZMORPH FAB back to table of content >>...

  • Page 165: Help And Support

    19. Help and support 19.1 Support request In concern for Zmorph Fab customers, our company provides technical support to solve the problems. In case of problems with the machine or toolhead, review the troubleshooting suggestions in this instruction. If the information provided with the instruction is insufficient you should contact your local supplier from...

  • Page 166: Troubleshooting

    ▪ PC is not detecting ▪ Check the USB cable with other device. the machine. ▪ Push the red reset button in front of the machine. ▪ Check for drivers update. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 167 ▪ Check the X and Y axis work by hand. ▪ Toolhead hit the print. ▪ Make sure that nothing is blocking the axes before ▪ CNC mill stuck in new job. milled material. Product Manual - ZMORPH FAB back to table of content >>...
  • Page 168 ▪ Contact with Technical Support. In case of inappropriate machine behavior, take every precaution and disconnect the machine from the power source and immediately contact with Technical Support. support.zmorph3d.com/hc/en-us/requests/new Product Manual - ZMORPH FAB back to table of content >>...

  • Page 169: Handy Resources

    ▪ academy.Zmorph3d.com/ Zmorph Academy is a comprehensive online platform for Zmorph Fab users. With almost 100 courses full of videos, pictures, and exercises, Zmorph Academy is designed to create and build skills with 3D printing, CNC milling, and , engraving.

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