Related Manuals for Giorik KORE Series
Summary of Contents for Giorik KORE Series
- Page 1 ESSENCE OF EVOLUTION COMBI OVENS SPECIFICATION, INSTALLATION & OPERATION MANUAL (READ ALL INSTRUCTIONS BEFORE USE) Electric Models: KB061WT / KB101WT Gas Models: KBG061WT / KBG101WT Revision: 02 - 16/11/2020 - A...
- Page 2 Page Intentionally Left Blank Due to continuous product research and development, the information contained herein is subject to change without notice. www.stoddart.com.au www.stoddart.co.nz Page 1...
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Page 3: Table Of Contents
4.0 Operation 1.1 Your New Giorik Product ....4 4.1 General Overview ..... 28 4.1.1 Control Interface... - Page 4 Contents 5.0 Cleaning and Maintenance 5.1 Cleaning ......52 5.1.2 Cleaning and Maintenance Schedule 5.1.3 Materials Required 5.1.4 General Information 5.1.5 Corrosion Protection 5.1.6 Surface Finish...
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Page 5: Introduction
Thank you for choosing this quality Giorik product. All Giorik products are designed and manufactured to meet the needs of food service professionals. By caring for and maintaining this new Giorik product in accordance with these instructions, will provide many years of reliable service. -
Page 6: Australia And New Zealand Warranty
1.0 Introduction Warranty & Registration 1.2 Australia and New Zealand Warranty 1.2.1 Warranty Period All Stoddart manufactured and distributed products are covered by Stoddart’s standard Australia and New Zealand Product Warranty (minimum 12 month on-site parts and labour, terms and conditions apply). Further to this standard warranty, certain products have access to an extended warranty. -
Page 7: General Precautions
1.0 Introduction 1.3 General Precautions When using any electrical unit, safety precautions must always be observed. • All units MUST be installed according to the procedures stated in the installation section of this manual • In the case of new personnel, training is to be provided before operating the equipment •... -
Page 8: Installation
2.0 Installation 2.1 Setting Up Information IMPORTANT To be installed only by an authorised service technician WARNING Improper installation, adjustments, alterations, service or maintenance can cause property damage, injury or death 2.1.1 Handling • Use suitable means to move the unit; - For smaller items use two people - For large items a fork lift, pallet trolley or similar (the forks should reach completely beneath the pallet) 2.1.2 Unpacking... -
Page 9: Positioning
2.0 Installation 2.2.Positioning IMPORTANT DO NOT install unit under a bench. Under Bench installation will void warranty 2.2.1 General Information • The oven must be installed under an extraction canopy that meets AS 1668.2. • Have a smooth, level floor which can bear the weight of the appliance at full load •... -
Page 10: Levelling
2.0 Installation 2.2.3 Levelling Using a spirit level, ensure that the Combi oven is level. Adjust the foot height to level Combi oven If using a stand, level the stand by adjusting the feet, then level the Combi oven IMPORTANT DO NOT STORE ANY ITEMS BETWEEN THE OVEN AND STAND THE AIR INTAKE IS LOCATED AT THE BASE OF THE OVEN DO NOT BLOCK AIR INTAKE... -
Page 11: Electrical Connection
2.0 Installation 2.3 Electrical Connection 2.3.1 Information WARNING This unit must be installed in accordance with AS/NZS 60335.1 Some procedures in this manual require the power to the equipment to be turned off and isolated. Turn the power OFF at the power point and unplug the power supply lead by the plug body. If the power point is not readily accessible turn the equipment off at the isolation switch or the circuit breaker in the switchboard. -
Page 12: Wiring (Kb061Wt / Kb101Wt)
2.0 Installation 2.3.2 Wiring (KB061WT / KB101WT) Remove service compartment cover Connect electrical wiring, following the below wiring diagram. After connecting wires, use a multimeter to check active, Neutral & Earth connections Reinstall service compartment cover Secure wiring cable by fastening the cable gland nut Yellow/Green: Earth Neutral Phases... -
Page 13: Gas Connection (Gas Models Only)
Confirm that this unit has been tested and approved for the type of gas used at the installation location. Imported by: STODDART www.stoddart.com.au Description: Giorik; Kore ; COMBI OVEN GAS Model No: Gas Approval No. Gas Injector 3.3mm for Natural Gas KBG061WT 2.7mm for Universal LPG... -
Page 14: On-Site Commissioning Adjustment
2.0 Installation 2.4.3 On-site Commissioning Adjustment Adjust RQ screw as indicated in the table (Page 9) • Ensure the regulator supplied is fitted and the correct inlet gas pressure is adjusted • From the specification table listed on the previous page please adjust the RQ screw the nominated turns from closed •... -
Page 15: Gas Conversion
2.0 Installation 2.4.4 Gas Conversion • Please ensure the unit is the correct gas type for the supplied gas. Gas type is nominated on the appliances rating plate • Should the appliance require converting to an alternative gas type please contact Stoddart as this must be carried out by an Authorised Service Technician 2.4.5 Ventilation/Extraction In compliance with the installation regulations, the ovens must be used in premises suitable for the evacuation of combustion products. -
Page 16: Water Connection
2.0 Installation 2.5 Water Connection IMPORTANT Selection of the correct water filtration system to suit local wa- ter conditions is CRITICAL. Failure to install the correct system according to the following guidelines will void warranty. 2.5.1 Chloride Test Remove Titrator from bottle and replace bottle cap immediately Insert lower end of the Titrator into water to be tested (approx 20mm of water). -
Page 17: Filtration System
2.0 Installation 2.5.3 Filtration System • After testing the water supply quality, use the below chart to determine the water filter requirements • Only Stoddart supplied filter systems can be used Water Supply Test Greater Than 32PPM (Parts Per Million) Chloride (Cl) Less Than... -
Page 18: Stoddart Standard Filter
2.0 Installation 2.5.4 Stoddart Standard Filter IMPORTANT This oven must be installed in accordance with AS/NZS 3500.1 The Oven must be installed with the supplied Dual Check Valve, Water Filter and Pressure Limiting Valves • Water connections are labelled on the oven •... -
Page 19: Stoddart Supplied Reverse Osmosis Filter
2.0 Installation 2.5.5 Stoddart Supplied Reverse Osmosis Filter IMPORTANT This oven must be installed in accordance with AS/NZS 3500.1 The Oven must be installed with the supplied Dual Check Valve, Water Filter and Pressure Limiting Valves • Water connections are labelled on the oven •... -
Page 20: Drainage Connection
2.0 Installation 2.6 Drainage Connection • 40mm Ø drain kit is supplied with oven as illustrated. Any modification or extension to the kit must be able to resist temperatures up to 100°C • Drain pipes must be directed to the tundish (Drain Kit Supplied). -
Page 21: Optional Hand Shower With Magnetic Holder
2.0 Installation 2.8 Optional Hand Shower with Magnetic Holder • Position the magnetic hand shower holder over the top edge of the oven, in a convenient location • Connect an appropriate unfiltered water source with an isolation valve • A spare outlet exists on the stoddart supplied 4 way manifold see page 20 Magnet Due to continuous product research and development,... -
Page 22: Optional Recirculating Hood - Ceh.kor.11.1
2.0 Installation 2.9 Optional Recirculating Hood - CEH.KOR.11.1 For further information on installing/operating the recirculating hood refer to the user manual supplied with the hood. 2.9.1 Electrical Connection WARNING This unit must be installed in accordance with AS/NZS 60335.1 Supplied with an appropriately rated plug and lead fitted and be indicated as: •... -
Page 23: Water Connections
2.0 Installation 2.9.2 Water Connections IMPORTANT This unit must be installed in accordance with AS/NZ 3500.1 Connect the supplied red silicone tube to the oven vent and exhaust hood vent, secure with two hose clamps Connect the 25mm drain hose to the exhaust hood drain, secure with one hose clamp Cut the oven wash system line after the PLV. -
Page 24: Oven Testing
2.0 Installation 2.10 Oven Testing The oven should be tested by completing a cooking cycle to verify that the equipment works properly, without any anomalies or problems. Turn on the oven (See page 28) Set a cooking cycle with temperature to 150°C, time set to 10min and humidity to 25% (See “Manual Cooking” page 33). Press “Start/Stop”. -
Page 25: Specification
3.0 Specification 3.1 Technical Specifications 3.1.1 KB061WT Specifications Model KB061WT ø40 W x D x H (mm) 519 x 865 x 792 Weight 92kg Capacity 6 X 1/1GN Power 7.9 kW 415V 3Ø + N + E (3 x 11A) Waste Connection 40mm Cold Water Connection... -
Page 26: Kb101Wt
3.0 Specification 3.1.2 KB101WT Specifications Model KB101WT ø40 W x D x H (mm) 519 x 865 x 1032 Weight 110kg Capacity 10 X 1/1GN Power 14.8 kW 415V 3Ø + N + E (3 x 21A) Waste Connection 40mm Cold Water Connection 3/4 BSP 150-350 kpa... -
Page 27: Kbg061Wt
3.0 Specification 3.1.3 KBG061WT Specifications Model KBG061WT ø40 W x D x H (mm) 519 x 897 x 792 Weight 96kg Capacity 6 X 1/1GN 1/2 BSP Natural / Universal LPG 20MJ/Hr Power 1.3 kW 230V 10A plug & lead fitted Waste Connection 40mm Cold Water Connection... -
Page 28: Kbg101Wt
3.0 Specification 3.1.4 KBG101WT Specifications ø40 Model KBG101WT W x D x H (mm) 519 x 897 x 1072 Weight 118kg Capacity 10 X 1/1GN 1/2 BSP Natural / Universal LPG 40MJ/Hr Power 1.6 kW 230V 10A plug & lead fitted Waste Connection 40mm Cold Water Connection... -
Page 29: Operation
4.0 Operation 4.1 General Overview IMPORTANT DO NOT STORE ANY ITEMS BETWEEN THE OVEN AND STAND THE AIR INTAKE IS LOCATED AT THE BASE OF THE OVEN DO NOT BLOCK AIR INTAKE 4.1.1 Control Interface Start-up and Shut-down: Press the top section of the switch to turn the oven on, Press the bottom section of the switch to turn the oven B. -
Page 30: No Gas Alarm - Reset
4.0 Operation 4.1.3 No Gas Alarm - Reset After three failed attempts to ignite the burner, an alarm screen appears on the display. When the screen appears, push the navigation dial for one second to reset the oven. After the reset, the appliance will make three more ignition attempts;... -
Page 31: How To Navigate
4.0 Operation 4.1.5 How to Navigate Browse through the touch screen. When a value needs to be set, e.g. a temperature, Touch the value to be changed B. Turn the navigation dial to the right to increase the value or to the left to decrease it C. -
Page 32: Setup - Configuration Menu
4.0 Operation 4.2 Setup - Configuration Menu 4.2.1 Initial Settings - Date and Time / Language Before commencing cooking, the initial setup needs to be entered, such as Time/Date and Language. Press “Settings” B. Press “Service” C. Press “Configuration” D. Select either “Date and Time” or Language Press “+”... -
Page 33: System Information
4.0 Operation 4.2.2 System Information System information allows the user to view the firmware information, serial number and Boiler hours. To access the System information: Enter the “Configuration” menu B. Select “System Info” 4.2.3 Display Brightness Display brightness can be adjusted to suit the users preference. To access Display Brightness: Enter the “Configuration”... -
Page 34: Manual Cooking
4.0 Operation 4.3 Manual Cooking 4.3.1 Initial Settings It is possible and easy to create customised cooking programs that can have up to 9 different phases plus pre-heating. Every cooking phase is represented by a cooking mode (convection, mixed, steam, etc.) with specific time, humidity, ventilation parameters, etc. For example: for a roast dish, a program can be created that contains a browning phase, a cooking phase and a hold phase. -
Page 35: Selecting The Temperature
4.0 Operation 4.3.3 Selecting The Temperature Choosing the correct cooking temperature is essential to achieve optimal results. To set the temperature: Touch the “temperature” field B. Turn the navigation dial to select the desired temperature C. Press the navigation dial to save the set value 4.3.4 Setting Preheating The preheating function is recommended for achieving optimal cooking results. -
Page 36: Time Setting
4.0 Operation 4.3.5 Time Setting: • Time setting: The cooking cycle stops automatically when the set time expires, range: 1 - 599 minutes (10 hours) To set the time duration, choose whether to set the cooking by the time or with core probe or Delta T by touching the symbol (the example shows the end of cooking with core probe). -
Page 37: Delta T(Δt)
4.0 Operation 4.3.7 Delta T(Δt): • Delta T(Δt): During the cooking cycle, the oven increases or decreases the cooking chamber’s temperature automatically to keep the Delta T (Δt) value constant (e.g. 30°C). These cooking cycles are perfect for cooking meat slowly and at low temperatures to keep it soft and tender without losing excessive weight. -
Page 38: Fan Rotation Speed
4.0 Operation 4.3.8 Fan Rotation Speed To set the fan speed: Touch the fan field; B. Turn the navigation dial to adjust the temperature value C. Press the navigation dial to save the set value Note: For best cooking results, the fans reverse the rotation direction periodically. The oven manages this phase based on the cooking time set without the need for setting anything else. -
Page 39: Setting Additional Cooking Phases (Optional)
4.0 Operation 4.3.10 Setting additional cooking phases (optional) After setting all phase 1 parameters additional cooking phases can be set if required. Up to 9 cooking phases can be programmed, (each cooking phase can be used for different cooking methods and parameters). Note: If phase 1 is set to INF, the oven runs continuously, this means that extra phases cannot be added. -
Page 40: Holding Phase
4.0 Operation 4.3.12 Holding Phase The holding phase is usually the last phase to be set, with the purpose of maintaining the products at or above the food safe temperature (> 65°C) without cooking the product. The holding phase, by default has the humidity set at 20% and the fan speed set at 1. For effective holding, it is recommended not to adjust the fan speed. -
Page 41: Setting New Phases With Text Messages
4.0 Operation 4.3.13 Setting New Phases With Text Messages A phase can only contain one text message (e.g. check the cooking process or add bacon). Select the text icon B. Touch the “Enter message” field C. Select the message among those available (e.g. “add salt”) by touching on it or create a new message D. -
Page 42: Saving A Recipe (Optional)
4.0 Operation 4.3.14 Saving a Recipe (optional) Once the cooking method has been set, it is good practice to save the recipe, assigning search parameters and a name. Touch the icon on the right B. Touch the “Save program” icon C. -
Page 43: Saved Recipes
4.0 Operation 4.3.15 Saved Recipes Recipes will be saved in the Automatic Cooking section (Recipe book/Cooking methods) under the default recipes (shown in alphabetic order). Saved recipes, unlike default recipes, can be modified at any time (names / parameters). This will permanently overwrite the recipe. 4.3.16 Start Recipe Once recipe has been set and saved (optional) press “Start”... - Page 44 4.0 Operation The cooking cycle will end when the set time elapses (end of timed cooking) or when the core temperature or Delta T temperature is reached (end of cooking with core probe or Delta T). At the end of the cooking cycle, the audible sound is emitted and a window will pop up indicating cooking has completed and to remove the trays from the chamber.
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Page 45: Automatic Cooking
4.0 Operation 4.4 Automatic Cooking 4.4.1 Recipe Selection The recipe book contains pre-set and customised recipes. Recipes can be categorised by cooking methods (e.g. steam, braise, etc.) or categories (e.g. pasta & rice, meat, etc.). To switch between these two search methods, touch the “Recipe book/cooking methods” icon. Cooking Methods Recipe Book 4.4.2 How To Use The Automatic Cooking Program... -
Page 46: Special Automatic Cooking Programs
4.0 Operation 4.5 Special Automatic Cooking Programs 4.5.1 Regeneration The Regenerate function brings pre-cooked food and food stored in a cold room, to the ideal temperature and appearance. The regeneration function can be set two ways: CRISPY Ideal for lasagne, crepes, and potatoes. SOFT Ideal for delicate products, such as fish, roasts, or vegetables. -
Page 47: Rack Control - Manual Setting
4.0 Operation 4.5.2 Rack Control - Manual Setting Manually set timers for each tray (up to 6 or 10 depending on the oven model). • Once cooking parameters have been set, up to 10 timers can be manually set (each one is assigned to a tray) •... -
Page 48: Rack Control - Menu Setting
4.0 Operation 4.5.3 Rack Control - Menu Setting Pre-set menus (e.g. breakfast, multibaker, etc.), where typical dishes are already loaded with timers already assigned • Once the cooking parameters have been set, select a menu containing dishes with assigned timers. This allows the menu to be customised based on the users requirements •... -
Page 49: Rack Control - Easy Service
4.0 Operation 4.5.4 Rack Control - Easy Service Once the cooking times for each tray have been set (see points - manual setting or menu setting), the EASY SERVICE function can also be selected. In this case, the dishes will be ALL ready at the same time, as the oven will warn the operator when it is time to put a tray in the oven cavity, based on the duration of the cooking cycle set for each tray. -
Page 50: Special Functions
4.0 Operation 4.6 Special Functions 4.6.1 Cooling Of The Chamber Before starting a recipe, the chamber can be cooled before cooking foods that require a lower temperatures or before a wash cycle. No function can be used when the cooling cycle is in progress. The cooling cycle can be carried out with the door closed or open. -
Page 51: Importing / Exporting Recipes And Log To Usb
4.0 Operation 4.7 Importing / Exporting Recipes and Log To USB Files can be imported/exported (in FAT32 format) to a USB stick. The USB port is on the front of the oven and is visible when the oven door is open. -
Page 52: Display Log
4.0 Operation 4.8 Display LOG To display the Logs only: Enter the settings menu B. Touch “Service” C. Touch “Display Log” D. Select “Alarms Log” or “Wash Log” 4.9 HACCP Protocol HACCP (Hazard Analysis and Critical Control Points) is an internationally recognised method of identifying and managing food safety, through the use of preventative procedures that ensures hygiene and health in food. -
Page 53: Cleaning And Maintenance
5.0 Cleaning and Maintenance 5.1 Cleaning 5.1.1 Cleaning and Maintenance Schedule For good kitchen hygiene, the oven should be visually inspected by management at least once per week. The below ‘Cleaning and Maintenance Schedule’ provide a cleaning guide for Extreme, Heavy and Light duty operation. Additionally, a service technician is required to perform the Scheduled Maintenance Services (refer to page 63) •... -
Page 54: General Information
5.0 Cleaning and Maintenance 5.1.3 General Information • Cleaning is recommended for health and safety purposes and to prolong the life of the unit • DO NOT use abrasive pads or cleaners on the stainless steel or any other metal parts of the unit •... -
Page 55: Cleaning Internal Cavity
5.0 Cleaning and Maintenance 5.1.7 Cleaning Internal Cavity Before running the automatic cleaning cycle the oven may require large soil/waste to be manually removed Remove any loose soil from the oven cavity and around the drain using a clean damp cloth Remove the drain can cover and dispose of soil. -
Page 56: Inspect Door Seal
5.0 Cleaning and Maintenance 5.1.10 Inspect Door Seal Clean the door gasket with a clean damp cloth Check the door seal for any splits 5.1.11 Inspect Light Switch Clean the door light switch with a clean damp cloth, ensure there is no soil on the contact points 5.1.12 Rinse Head Periodically remove the rinse head and leave it immersed in a solution of water and vinegar for 4hrs (longer if required). -
Page 57: Automatic Cleaning
Note: Stoddart recommends using the Stoddart supplied tablets or liquid detergent, specific for the Giorik ovens. Use of non-approved or recommended chemical will void warranty. Note: Stoddart recommends using the Stoddart supplied rinse agent/descaler, specific for the Giorik ovens. The use of white vinegar is allowed but the results on glass surfaces will not be as shiny and transparent. -
Page 58: Start The Wash Program
5.0 Cleaning and Maintenance 5.2.2 Start the Wash Program IMPORTANT During a wash cycle, do not open the oven’s door: Risk of injuries and intoxication due to vapours Start the wash program by touching “Start” Depending on the options selected, some windows will prompt the operator to clean the chamber gasket using a soaked cloth, add the tablets or check the level of detergent and rinse agent. -
Page 59: Boiler Descaling
5.0 Cleaning and Maintenance 5.3 Boiler Descaling 5.3.1 Automatic Ovens equipped with high performance boilers should be de-scaled periodically to keep the boiler efficient and reduce the risk of damage. The oven will automatically calculate when descaling needs to be carried out, a notification will display to give the option to start this function. When the warning pop-up appears, press either yes or no: - YES: to start the descaling process - NO: to postpone the descaling process... -
Page 60: Liquid Detergent / Rinse Agent Connection
5.0 Cleaning and Maintenance 5.4 Liquid Detergent / Rinse Agent Connection IMPORTANT Stoddart’s preferred detergent method is Tablets. Only Stoddart provided oven cleaners should be used. Other products may lead to voidance of warranty! Detergent and Rinse Agent lines are located on the underside of the oven. When facing the oven: Detergent Line - Left hand side Rinse Aid Line - Right hand side... -
Page 61: Water Filtration
5.0 Cleaning and Maintenance 5.5 Water Filtration • Water filtration is critical to the performance of the oven. Users must establish a regular filter replacement schedule. Required frequency will depend on the water quality and type of filtration system • Filter change frequencies below are indicative minimums. -
Page 62: Troubleshooting
5.0 Cleaning and Maintenance 5.6 Troubleshooting 5.6.1 Common Problems In the event of severe failure, it is essential to turn isolate the unit from the power supply and close the water shut-off valve. PROBLEM POSSIBLE SOLUTION Check that the power supply is turned on Make sure the oven door is properly closed The oven does not start. - Page 63 Communication error with Cooking stopped. Contact the Stoddart service department Communication PWM burner control board Manual reset Lower oven motor thermal Cooking stopped. Fan 2 safety Contact the Stoddart service department safety alarm Automatic reset Check the gas valve, shut-off valve, and the hood with gas safety Failed activation and/or Cooking stopped.
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Page 64: Scheduled Maintenance Service History
5.0 Cleaning and Maintenance 5.7 Scheduled Maintenance Service History To ensure the continued performance and reliability of this oven, routine maintenance and servicing are required at specific time intervals. Contact the Stoddart Service Department to book a service. Australia New Zealand Email: service@stoddart.com.au Email: service@stoddart.co.nz Tel: 1300 307 289... -
Page 65: Accessories And Consumables
Tel: 0800 935 714 Code Description SPGI.7080536 Giorik Cleaning Tablets – Container of 120 Tablets SPGI.7080533 Giorik Liquid Descaler and Rinse Aid - 2 x 5 Litre CNCL.0105 Combi Foam Oven Cleaner - 2 x 5 Litre (liquid chemical) SPGI.SMK01 Digital Smoker SPGI.6000129 Sous Vide Probe SPGI.CBH.002... -
Page 66: Notes
6.0 Notes 6.1 Notes Due to continuous product research and development, the information contained herein is subject to change without notice. www.stoddart.com.au www.stoddart.co.nz Page 65... - Page 67 6.0 Notes Due to continuous product research and development, the information contained herein is subject to change without notice. www.stoddart.com.au www.stoddart.co.nz Page 66...
- Page 68 Australia Service / Spare Parts Sales Tel: 1300 307 289 Tel: 1300 79 1954 Email: service@stoddart.com.au Email: sales@stoddart.com.au Email: spares@stoddart.com.au Service Request www.stoddart.com.au Australian Business Number: 16009690251 New Zealand Service / Spare Parts Sales / Spare Parts Tel: 0800 935 714 Tel: 0800 79 1954 Email: service@stoddart.co.nz Email: sales@stoddart.co.nz...
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