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SGT-200 SAFETY GROUND TESTER USER’S MANUAL Vanguard Instruments Company, Inc. 1520 S. Hellman Ave. Ontario, California 91761, USA TEL: (909) 923-9390 January 2017 FAX: (909) 923-9391 Revision 1.0...
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Operating Voltage: The SGT-200 is rated for use with an operating voltage of 120V or 240V, auto-ranging ±10% of selected voltage. Power Cord: The SGT-200 is supplied with a 16 AWG, 16A power cord with a NEMA 5-15P plug. Replacement cable shall have the same or better rating and is available through the manufacturer.
HIS DOCU UMENT This docu ument uses the followin ng conventio ons: A key y, switch, or knob on the e SGT-200 is indicated as • [KEY], [S SWITCH], [ [KNOB] Menu u names are e referenced as “MENU N NAME”...
LCD screen (128 x 64 pixels) is used to display menus and test results. The SGT-200 can store up to 100 test records in its internal memory. It also features a USB Flash drive interface port that can be used to store test data in a USB flash drive (not included). The SGT-200 also features an RS-232C port that is used for factory diagnostics and calibration.
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REV 1.0 SGT-200 USER’S MANUAL The SGT-200 will calculate the maximum resistance value of the cable under test, measure the resistance value and compare this value against the limit. The resistance value and a PASS or FAIL result can be printed on the thermal printer.
SGT-200 USER’S MA NUAL V 1.0 SGT-200 Te echnical Sp pecificatio Portable Micro- -Ohmmeter TYPE FICATIONS D Dimensions: 2 21”W x 8”H x 14 4” D (53.3 cm x x 20.3 cm x 35 5.6 cm) PHYS SICAL SPECIF Weight: 31 lbs .
REV 1.0 SGT-200 USER’S MANUAL SGT-200 Controls and Indicators The SGT-200’s controls and indicators are shown in Figure 1. The purpose of the controls and indicators may seem obvious, but users should familiarize themselves with them before using the SGT-200. Accidental misuse of the controls will usually cause no serious harm. Users should also familiarize themselves with the safety summary information found on the front page of this User’s Manual.
Always ground the SGT-200 to the substation ground before connecting cables to the unit. Printer Paper The SGT-200’s built-in thermal printer uses 2.5" wide thermal paper for printing test results. To maintain the highest print quality and to avoid paper jams, the use of thermal paper supplied by Vanguard Instruments Company is highly recommended.
REV 1.0 SGT-200 USER’S MANUAL OPERATING PROCEDURESLid Removal The SGT-200 features a lid that can be easily removed for greater convenience during testing. Follow the steps below to remove the lid: a. Remove the set screw from the back of the left lid hinge.
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SGT-200 USER’S MANUAL REV 1.0 c. Slide the lid horizontally to the right. d. Continue to slide the lid horizontally to the right to completely remove.
Screw w the connec tion osts into the e SGT-200 fe emale recept tacles on ea ch side of th he SGT-200. ke sure the p posts are scr...
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V 1.0 b. C onnect the s sense wires to the cable e connection n posts on bo oth sides of t the SGT-200 0 as hown below nse wire c. C onnect the S SGT-200 gro ound and pow wer cables.
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REV 1.0 SGT-200 USER’S MANUAL Setting the Date and Time To set the date and time: a. Start from the “START-UP” menu: 1.CERT TEST 2.QUICK TST 3.SETUP time: 10:11:12 ° date: 12/29/16 ° Press the key (SETUP). b. The following screen will be displayed: 1.
SGT-200 USER’S MANUAL REV 1.0 Setting the Interface Language Follow the steps below to set the interface language (English): a. Start from the “START-UP” menu: 1.CERT TEST 2.QUICK TST 3.SETUP time: 10:11:12 ° date: 12/29/16 ° Press the key (SETUP).
REV 1.0 SGT-200 USER’S MANUAL Setting the Option to Print the Calibration Expiration Date The SGT-200 can print the unit's factory calibration expiration date at the bottom of test reports if desired. Follow the steps below to configure this option: a.
SGT-200 USER’S MANUAL REV 1.0 2. Press the key to disable the option. The following screen will be displayed: CAL DATE PRINTING DISABLED. Press any key to return to the "START-UP" menu. Figure 2. Sample Test Report Printout with Calibration Expiration Date...
REV 1.0 SGT-200 U USER’S MAN Setting the Units of M Measure The SGT- -200 support ts both Met ric and Engli ish units. Fo llow the step ps below to select your preferred d units of me easure: a. St tart from th e "START-UP...
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SGT-200 USER’S MANUAL REV 1.0 d. The following screen will be displayed (English units shown for this example): ENGLISH MODE SET! Press any key to return to the "START-UP" menu.
REV 1.0 SGT-200 USER’S MANUAL Testing Procedures 3.6.1. Entering Test Record Header Information You can enter the test record header information before performing tests. The record header includes identifying information such as the company, station, circuit, manufacturer, etc. Once the header information has been set, it will apply to all subsequent test records. Follow the steps below to enter the test header information: a.
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SGT-200 USER’S MANUAL REV 1.0 d. The following screen will be displayed: LOCATION: ↑ ↓ TO POSITION "ENTER" TO ACCEPT Type the location name using the keypad and then press the key. [ENTER] e. The following screen will be displayed: MANUFACTURER: ↑...
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REV 1.0 SGT-200 USER’S MANUAL RATING: ↑ ↓ TO POSITION "ENTER" TO ACCEPT Type the safety ground cable's rating using the keypad and then press the [ ENTER key. i. The following screen will be displayed: OPERATOR: ↑ ↓ TO POSITION "ENTER"...
3.6.2. Performing a Test There are two ways to perform a test using the SGT-200. You can perform a certification test or a quick test. When performing a certification test, after the test is finished, you will be given the option to print the test results and will also be able to save the test record.
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REV 1.0 SGT-200 USER’S MANUAL SELECT TEST CURRENT 1. 10A 2. 25A 3. 50A 4. 100A 5. 200A 6. CUSTOM Select the test current by pressing the corresponding key on the keypad. We will press key (100A) for this example. You can also enter a specific test current between 10A and 200A by pressing the key (CUSTOM).
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27.0 ° C "START" TO RUN TEST Press the key to run the test. [START] h. Once the test current has been reached, the SGT-200 will measure the resistance and update the screen as shown below: MEASURING Ω 3.030 100.00A TEST IN PROGRESS...
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REV 1.0 SGT-200 U USER’S MAN f the cable u nder test pa assed the tes st, "[P]" will be displayed d as shown i n the examp bove. If it fa iled, "[F]" w will be display yed next to t the test resu ults.
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SGT-200 USER’S MANUAL REV 1.0 Press the key (SAVE INTERNALLY) to save the test record to the unit’s Flash EEPROM. The following screen will be displayed: record number 5 has been saved! 2. SAVE TO THUMB DRIVE Press the key (SAVE TO THUMB DRIVE) to save the test record to the connected USB Flash drive.
SGT-200 USER’S MANUAL REV 1.0 Working With Test Records 3.7.1. Viewing the Contents of the Working Memory Whenever a test is performed and the reading is kept, the data is temporarily stored in the SGT- 200’s working memory. You can view the test reading in the unit’s working memory using the steps below: a.
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REV 1.0 SGT-200 USER’S MANUAL 12/29/16 12:40:22 VANGUARD INST ONTARIO Press any key to continue. The test record details will be displayed as shown below: TEST CURRENT: 100A CABLE GAUGE: AWG 2/0 CABLE LENGTH: 33.75' CABLE TEMP: 27.0 ° C CUR: 100.00 A...
RECORD 5. COPY t to THUMB DRIVE tion 5 (COPY Y TO THUMB B DRIVE) will l be listed on nly if a USB F Flash drive is nnected to t he SGT-200. NOTE ress the key (SAVE R RECORD).
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REV 1.0 SGT-200 USER’S MANUAL If a USB Flash drive is connected to the unit, continue to step d. If a USB Flash drive is NOT connected to the unit, continue to step e. d. The following screen will be displayed: 1.
SGT-200 USER’S MA NUAL V 1.0 3.7.3. R Restoring a a Test Reco ord From F Flash EEPR Use the s steps below to restore a a test record from the SG GT-200’s inte ernal Flash E EEPROM to t...
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REV 1.0 SGT-200 U USER’S MAN d. T he following g screen will be displaye REST ORE RECOR 1.ENTER R RECORD NU UMBER 2.SCROLL TO SELEC If y you have a U USB Flash driv ve inserted in the unit’s “USB MEM”...
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SGT-200 USER’S MANUAL REV 1.0 1.2. The following screen will be displayed: RECORD RESTORED! PRINT RECORD? 1.YES 2.NO 1. YES Press the key (YES) to review the test record on the screen or to print it. The following screen will be displayed: PRINT RECORD 1.PRINT TO LCD...
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REV 1.0 SGT-200 USER’S MANUAL 2. PRINT TO PRINTER Press the key (PRINT TO PRINTER) to print the restored test record on the unit's built-in thermal printer. The rest results will be printed on the printer and you will be returned to the "START-UP"...
REV 1.0 3.7.4. Restoring a Test Record From a USB Flash Drive Use the steps below to restore a test record from a USB Flash drive to the SGT-200’s working memory: a. Make sure the USB Flash drive containing the test record(s) is inserted in the unit’s USB Flash drive port (“USB MEM”...
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REV 1.0 SGT-200 USER’S MANUAL d. The following screen will be displayed: 1.INTERNAL STORAGE 2.THUMB DRIVE Press the key (THUMB DRIVE). e. The following screen will be displayed: RESTORE THUMB DRIVE REC_ Type the record number that you would like to restore using the alpha-numeric keypad and then press the key.
SGT-200 USER’S MANUAL REV 1.0 3.7.5. Copying Test Records to a USB Flash Drive Use the steps below to copy one or all test records from the unit’s Flash EEPROM to a connected USB Flash drive: a. Make sure a USB Flash drive is connected to the unit’s “USB MEM” port, and then start from the “START-UP”...
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REV 1.0 SGT-200 USER’S MANUAL d. The following screen will be displayed: COPY REC TO THUMB DRV 1.COPY SINGLE RECORD 2.COPY ALL RECORDS 1. COPY SINGLE RECORD Press the key (COPY SINGLE RECORD) to copy a single test record from the unit’s Flash EEPROM to the connected USB Flash drive.
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SGT-200 USER’S MANUAL REV 1.0 2. COPY ALL RECORDS Press the key (COPY ALL RECORDS) to copy all test records from the SGT- 200’s Flash EEPROM to the connected USB Flash drive. All test records will be copied from the unit to the connected USB Flash drive. The following screen will...
REV 1.0 SGT-200 U USER’S MAN 3.7.6. P Printing the e Test Reco ord Directo Use the s steps below to print a di irectory of th he test reco rds stored in n the SGT-20 00’s Flash EEPROM or on a con...
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SGT-200 USER’S MANUAL REV 1.0 d. The following screen will be displayed: 1. INTERNAL DIRECTORY 2. THUMB DRIVE DIR 1. INTERNAL DIRECTORY Press the key (INTERNAL DIRECTORY) to print a directory of the test records stored in the unit's internal memory. Continue to step e.
SGT-200 USER’S MANUAL REV 1.0 3.7.7. Erasing Test Records from the Unit's Flash EEPROM Follow the steps below to erase test records from the unit's Flash EEPROM a. Start from the “START-UP” menu: 1.CERT TEST 2.QUICK TST 3.SETUP time: 10:11:12 °...
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REV 1.0 SGT-200 U USER’S MAN d. T he following g screen will be displaye SE RECORD 1.ERASE S SINGLE RE 2.ERASE ALL RECOR "STO P" TO EXI If y you have a U USB Flash driv ve inserted in the unit’s “USB MEM”...
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SGT-200 USER’S MA NUAL V 1.0 ERASE RE CORD NUMBER: You can cancel the p process and return to th e “START-UP P” menu by pressing g the key. [STOP NOTE Type t the record n number that you would l...
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REV 1.0 SGT-200 USER’S MANUAL 2. SCROLL TO SELECT Press the key (SCROLL TO SELECT) to scroll through the test record directory and locate the test record that you would like to erase. The following screen will be displayed: RECORDS DIRECTORY "UP"...
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SGT-200 USER’S MANUAL REV 1.0 2. ERASE ALL RECORDS Press the key (ERASE ALL RECORDS) to erase all the test records from the unit’s internal Flash EEPROM. The following warning screen will be displayed: ERASE ALL RECORDS! ARE YOU SURE? "ENTER"...
REV 1.0 SGT-200 USER’S MANUAL 3.7.8. Erasing Test Records from a USB Flash Drive Follow the steps below to erase test records from a connected USB Flash drive: a. Make sure a USB Flash drive is connected to the unit’s “USB MEM” port, and then start from the “START-UP”...
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SGT-200 USER’S MANUAL REV 1.0 e. The following screen will be displayed: ERASE RECORD 1.ERASE SINGLE REC. 2.ERASE ALL RECORDS "STOP" TO EXIT 1. ERASE SINGLE REC. Press the key (ERASE SINGLE REC.) to erase a single test record from the connected USB Flash drive.
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REV 1.0 SGT-200 USER’S MANUAL Press the key if you do not want to erase all the test records. You will be [STOP] returned to the “START-UP” menu. Press the key to proceed with deleting all the test records from the [ENTER] connected USB Flash drive.
Click on the “Downloads” link at the top of the page: g. The “Downloads” page will be displayed listing all Vanguard products along with the related firmware, software, and user’s manuals. Click on any of these items to download...
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