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Summary of Contents for Woodward RP-3000
- Page 1 37413E RP-3000 Remote Panel Installation Software Version: 1.xxxx Part Numbers: 8446-1014 / 8446-1018 / 8446-1019 / 8446-1042 Manual 37413E...
- Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
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Page 3: Table Of Contents
CAN ..................25 HAPTER ONFIGURATION Connection via CAN 2 (recommended) ....................25 Setup parameters in Remote Panel RP-3000 ................25 Setup parameters in easYgen-3200/3500 ................... 27 Setup parameters via Toolkit ....................... 29 Connection via CAN 1 ..........................30 Setup parameters in Remote Panel RP-3000 ................30 Setup parameters in easYgen-3200/3500 ................... - Page 4 Manual 37413E RP-3000 Installation - Remote Panel 10. C ....................37 HAPTER ONFIGURATION Change parameters of the easYgen-3000 Series via RP-3000 ............37 Enter password ..........................37 System Management RP-3000 ......................38 Languages ............................. 38 Version ..............................39 11. T .....................
- Page 5 Figure 4-2: Housing RP-3000 - dimensions ..........................11 Figure 4-3: Housing - drill plan ..............................13 Figure 4-4: RP-3000 - terminal arrangement - rear view ......................14 Figure 5-1: Wiring diagram – overview ............................ 15 Figure 6-1: Power supply ................................17 Figure 6-2: Power supply - crank waveform at maximum load ....................
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Page 6: Chapter 1. General Information
1.17xx or higher NOTE The Remote Panel RP-3000 can be used in conjunction with Woodward genset control easYgen-3200 or easYgen-3100 with software version V1.15xx and easYgen-3500 or easYgen-3400 of the easYgen-3000 Series with software version V1.17xx or higher. If your easYgen-3000 Series device is equipped with software version V1.13xx, only Package P2 devices are supported. -
Page 7: Constraints Compared To Easygen-3200/3500
3200/3500. Therefore it can be necessary to install an external emergency stop button The Remote Panel RP-3000 is connected via a serial interface to the genset control. Please keep in mind that the involved refreshing times of the displayed data are slower on the RP-3000 compared to the easYgen-3200/3500. -
Page 8: Chapter 2. Electrostatic Discharge Awareness
CAUTION To prevent damage to electronic components caused by improper handling, read and observe the pre- cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. NOTE The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV and a current of up to 40 µA. -
Page 9: Chapter 3. Marine Usage
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The RP-3000 has an internally isolated power supply. If the RP-3000 is to be used on bridge and deck zones, an EMI filter (i.e. TIMONTA FSS2-65-4/3) must be used for the power supply inputs. Some additional, independent safety and protection devices are necessary to meet safety requirements of Rules and Regulations of marine Classification Societies. -
Page 10: Chapter 4. Housing
Manual 37413E RP-3000 Installation - Remote Panel Chapter 4. Housing Panel Cutout ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ h' h H Figure 4-1: Housing - panel-board cutout Measure Description Tolerance Height Total 217 mm Panel cutout 183 mm + 1.0 mm Housing dimension 181 mm... -
Page 11: Dimensions
Manual 37413E RP-3000 Installation - Remote Panel Dimensions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ 217 mm 181 mm 282 mm 247 mm 55 mm 67 mm 282 mm Figure 4-2: Housing RP-3000 - dimensions © Woodward Page 11/48... -
Page 12: Clamp Fastener Installation
Manual 37413E RP-3000 Installation - Remote Panel Clamp Fastener Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ For installation into a door panel with the fastening clamps, proceed as follows: Panel cutout Cut out the panel according to the dimensions in Table 4-1. cut-out 138,0 Note: Don't drill the holes if you want to use the clamp fasteners. -
Page 13: Screw Kit Installation
Manual 37413E RP-3000 Installation - Remote Panel Screw Kit Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ NOTE Don't drill the holes if you want to use the clamp fasteners. If the holes are drilled into the panel, the clamp fasteners cannot be used anymore! NOTE The housing is equipped with 12 nut inserts (refer to Figure 4-3 for their position), which must all be tightened properly to achieve the required degree of protection. -
Page 14: Terminal Arrangement
Manual 37413E RP-3000 Installation - Remote Panel Terminal Arrangement ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ 4241 Relay Outputs Figure 4-4: RP-3000 - terminal arrangement - rear view Page 14/48 © Woodward... -
Page 15: Chapter 5. Wiring Diagrams
8 to 40 Vdc 2: CAN-L CAN bus 3: GND Guidance/system level (isolated) 7: CAN-H Subject to technical modifications. 2009-02-12 | RP-3000 Wiring Diagram rp3000ww-0902-ap.SKF 2009-03-26 | RP-3000 Wiring Diagram rp3000ww-0903-ap.SKF Figure 5-1: Wiring diagram – overview © Woodward Page 15/48... -
Page 16: Chapter 6. Connections
Manual 37413E RP-3000 Installation - Remote Panel Chapter 6. Connections WARNING All technical data and ratings indicated in this chapter are not definite! Only the values indicated in Chapter 11: Technical Data on page 40 are valid! The following chart may be used to convert square millimeters [mm²] to AWG and vice versa: mm²... -
Page 17: Power Supply
Table 6-2: Power supply - terminal assignment Figure 6-2: Power supply - crank waveform at maximum load NOTE Woodward recommends to use one of the following slow-acting protective devices in the supply line to terminal 63: • Fuse NEOZED D01 6A or equivalent •... -
Page 18: Relay Outputs
Manual 37413E RP-3000 Installation - Remote Panel Relay Outputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ max. 250 Vac/dc Relay output external device Figure 6-3: Relay outputs Terminal Description Term. Com. Form A, N.O. make contact Type Relay output [R 01] Ready for operation 2.5 mm²... -
Page 19: Interfaces
Manual 37413E RP-3000 Installation - Remote Panel Interfaces ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ RS-232 Serial Interface Figure 6-4: RS-232 interface - overview Terminal Description not connected RxD (receive data) TxD (transmit data) not connected GND (system ground) not connected RTS (request to send) CTS (clear to send) -
Page 20: Figure 6-6: Interfaces - Can Bus - Termination
• The configured baud rate is too high for wiring length • The CAN bus cable is routed in close proximity with power cables Woodward recommends the use of shielded, twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic LIYCY (TP) 2×2×0.25, UNITRONIC-Bus LD 2×2×0.22). -
Page 21: Bus Shielding
RP-3000 Installation - Remote Panel Bus Shielding All bus connections of the RP-3000 are internally grounded via an RC element. Therefore, they may either be grounded directly (recommended) or also via an RC element on the opposite bus connection. easYgen 2.2 nF... -
Page 22: Chapter 7. Application
Application NOTE The Remote Panel RP-3000 can be used in conjunction with Woodward genset control easYgen-3200 or easYgen-3100 with software version V1.15xx and easYgen-3500 or easYgen-3400 of the easYgen-3000 Series with software version V1.17xx or higher. If your easYgen-3000 Series device is equipped with software version V1.13xx, only Package P2 devices are supported. -
Page 23: Connection Via Can 2
Manual 37413E RP-3000 Installation - Remote Panel Connection via CAN 2 ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The recommended possibility is to connect the Remote Panel with the easYgen at CAN 2. Figure 7-2: Application – Connection via CAN 2 The Remote Panel is connected at the dedicated CAN of this engine. The CAN bus 1 is free for other purposes like Load Share or SCADA systems. -
Page 24: Chapter 8. Operation
RP-3000 Installation - Remote Panel Chapter 8. Operation The operation of the Remote Panel RP-3000 is exactly the same as in the easYgen-3000 Series. Please refer for detailed information to chapter “Document Overview” on page 6. Page 24/48 © Woodward... -
Page 25: Chapter 9. Configuration Can
Connection via CAN 2 (recommended) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Setup parameters in Remote Panel RP-3000 1. Insert the Password Display: Navigate to Parameter > System Management > System Management RP-3000 Set the ‘Password display’ to level 3 or higher. Factory default settings Password Display xxxx Code level display ©... - Page 26 Manual 37413E RP-3000 Installation - Remote Panel 2. Set the Factory default settings With activating code level 3 or higher the following parameter screen appears. Switch ‘Factory default settings’ to ‘Yes’. Configure CAN interface 1 -> Configure display backlight Key activat.
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Page 27: Setup Parameters In Easygen-3200/3500
Manual 37413E RP-3000 Installation - Remote Panel In the menu „Configure CAN interface 1“. Check if the parameters have the following values. Node-ID CAN bus 1 Baudrate 250kBd Node-ID of the 1. ext. device COB-ID 000001C6hex Event timer 02000ms Selected Data Protocol... - Page 28 Phoenix 16 AI 4AO DI/DO 1..32 RemoteDisplay Node-ID 6 Configure external devices NOTE With switching “Configure external devices” to “Yes” all subdevices including the RP-3000 are new in- itiated. NOTE Now the CAN communication should run. Please check the following the relay R01 is closed on the first page of the RP-3000 there is no message “CAN Fault !!”...
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Page 29: Setup Parameters Via Toolkit
Setup parameters via Toolkit Set the parameters ‘Baudrate’ and ‘Node-ID’. Then switch the parameter ‘Configure external devices’ to ‘Yes’. NOTE With switching “Configure external devices” to “Yes” all subdevices including the RP-3000 are new in- itiated. NOTE Now the CAN communication should run. Please check the following the relay R01 is closed on the first page of the RP-3000 there is no message “CAN Fault !!”... -
Page 30: Connection Via Can 1
Connection via CAN 1 ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Setup parameters in Remote Panel RP-3000 Insert the Password Display Navigate to Parameter > System Management > System Management RP-3000 Set the ‘Password Display’ to level 3 or higher. Factory default settings Password Display xxxx... - Page 31 Manual 37413E RP-3000 Installation - Remote Panel CAN communication parameters On the same page the link „Configure CAN interface 1“ is shown. Configure CAN interface 1 -> Configure display backlight Key activat. Time until backlight shutdown 120min Factory default settings...
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Page 32: Setup Parameters In Easygen-3200/3500
Manual 37413E RP-3000 Installation - Remote Panel Setup parameters in easYgen-3200/3500 The following instructions are for configuring the parameters directly in the device. Baudrate Navigate to Parameter > Configuration > Configure interfaces > Configure CAN interface > Configure CAN interface 1 Check if the ‘Baudrate’... - Page 33 Manual 37413E RP-3000 Installation - Remote Panel Transmit PDO 2 Navigate down to the link Transmit PDO 2: COB-ID TIME Message C0000100 hex Additional Server SDOs -> Receive PDO 1 -> Receive PDO 2 -> Receive PDO 3 -> Receive PDO 4 ->...
- Page 34 Now the CAN communication should run. Please check the following the relay R01 is closed on the first page of the RP-3000 there is no message “CAN Fault !!” the code level is shown in the lock picture the genset picture is complete...
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Page 35: Setup Parameters Via Toolkit
Manual 37413E RP-3000 Installation - Remote Panel Setup parameters via Toolkit © Woodward Page 35/48... - Page 36 Now the CAN communication should run. Please check the following the relay R01 is closed on the first page of the RP-3000 there is no message “CAN Fault !!” the code level is shown in the lock picture the genset picture is complete...
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Page 37: Chapter 10. Configuration
Code level serial interface 2 Now parameters with the activated code level may be changed. NOTE The actual code level CAN bus of the RP-3000 will be shown in the picture lock of the display of the RP-3000. © Woodward... -
Page 38: System Management Rp-3000
The languages are activated locally in the device. There is no possibility to change the language of the easYgen-3000 Series via RP-3000. The RP-3000 supports the same languages like the easYgen-3000 Series, ex- cept for Polish, which is only included in software version V1.15xx or higher. -
Page 39: Version
Manual 37413E RP-3000 Installation - Remote Panel Version ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ In the RP-3000 there is an additional link and screen for the version of the RP-3000. LogicsManger Next page System overview conditions Actual date and time Version (easYgen) Event history Version (RP-3000) Miscellaneous ©... -
Page 40: Chapter 11. Technical Data
Manual 37413E RP-3000 Installation - Remote Panel Chapter 11. Technical Data Nameplate ------------------------------------------------------------------------------------------------------ Serial number (numerical) Date of production (YYMM) Serial number (Barcode) Item number Item revision number Details Technical data Type Description (long) Type Description (short) Approval Approvals Ambient variables --------------------------------------------------------------------------------------------- Power supply ................ - Page 41 Manual 37413E RP-3000 Installation - Remote Panel Housing ---------------------------------------------------------------------------------------------------------- Type ................easYpack Dimensions (W × H × D) ..........approx. 282 × 217 × 67 mm Front cutout (plastic housing) (W × H) ........249 [+1.1] × 183 [+1.0] mm Wiring ...................
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Page 42: Chapter 12. Environmental Data
Manual 37413E RP-3000 Installation - Remote Panel Chapter 12. Environmental Data Vibration -------------------------------------------------------------------------------------------------------- Frequency Range – Sine Sweep ..............5Hz to 100Hz Acceleration ......................4G Frequency Range - Random ................10Hz to 500Hz Power Intensity ..................0.015G²/Hz RMS Value ....................1.04 Grms Standards .......................... -
Page 43: Appendix A. Useful Information
Some housings for D-Sub connectors are too wide to plug them into the unit properly. If your serial or CAN bus cable is equipped with a housing, which does not fit into the RP-3000 socket, you may replace the housing with... -
Page 44: Rj45/8P8C Connector
Manual 37413E RP-3000 Installation - Remote Panel RJ45/8P8C Connector male / plug female / socket Figure 12-2: CAN bus pin assignment - RJ45/8P8C connector Terminal Signal Description CAN_H CAN bus line (dominant high) CAN_L CAN bus line (dominant low) CAN_GND... -
Page 45: Connecting 24 V Relays
Manual 37413E RP-3000 Installation - Remote Panel Connecting 24 V Relays ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Interferences in the interaction of all components may affect the function of electronic devices. One interference factor is disabling inductive loads, like coils of electromagnetic switching devices. When disabl- ing such a device, high switch-off induces voltages may occur, which might destroy adjacent electronic devices or result interference voltage pulses, which lead to functional faults, by capacitive coupling mechanisms. -
Page 46: Appendix B. P/N 8446-1014
RP-3000 Installation - Remote Panel Appendix B. P/N 8446-1014 NOTE The following chapters are only valid for RP-3000 devices with part number 8446-1014. Power Supply (P/N 8446-1014) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ WARNING – Protective Earth Protective Earth (PE) must be connected to the unit to avoid the risk of electric shock. The conductor providing the connection must have a wire larger than or equal to 2.5 mm²... -
Page 47: Technical Data (P/N 8446-1014)
Manual 37413E RP-3000 Installation - Remote Panel NOTE Woodward recommends to use one of the following slow-acting protective devices in the supply line to terminal 63: • Fuse NEOZED D01 6A or equivalent • Miniature Circuit Breaker 6A / Type C (for example: ABB type: S271C6 or equivalent) Technical Data (P/N 8446-1014) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡... - Page 48 Manual 37413E RP-3000 Installation - Remote Panel Housing --------------------------------------------------------------------------------------------------------- Type ................easYpack Dimensions (W × H × D) ..........approx. 282 × 217 × 67 mm Front cutout (plastic housing) (W × H) ........249 [+1.1] × 183 [+1.0] mm Wiring ...................
- Page 49 Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100 stgt-info@woodward.com Homepage http://www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).
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