Milnor 76028 G3 CBW Installation And Service
  1. Manuals
  2. Brands
  3. Milnor Manuals
  4. Washer
  5. 76028 G3 CBW
  6. Installation and service
Milnor 76028 G3 CBW Installation And Service

Milnor 76028 G3 CBW Installation And Service

Continuous batch washer
Hide thumbs Also See for 76028 G3 CBW:
Table of Contents

Advertisement

Quick Links

Published Manual Number/ECN: MPI39G3TAE/2009034A
• Publishing System: TPAS
• Access date: 1/14/2009
• Document ECN's: Latest Available
Installation and Service—
76028 & 76039 G3 CBW
Continuous Batch Washers
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 76028 G3 CBW and is the answer not in the manual?

Questions and answers

Related Manuals for Milnor 76028 G3 CBW

Summary of Contents for Milnor 76028 G3 CBW

  • Page 1 Published Manual Number/ECN: MPI39G3TAE/2009034A • Publishing System: TPAS • Access date: 1/14/2009 • Document ECN's: Latest Available Installation and Service— 76028 & 76039 G3 CBW Continuous Batch Washers PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 2 ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact.

  • Page 3: Table Of Contents

    Table of Contents for MPI39G3TAE/2009034A 76028 & 76039 G3 CBW Continuous Batch Washers Page Description Document/ECN About This Manual MHQ39GWTAE/2007192A Limited Standard Warranty BMP720097/2008272A How to Get the Necessary Repair Components BIUUUD19/20081231 Chapter 1: Safety and Maintenance Safety—Continuous Batch Washer BIUUUS27/20051111 Safety placard Use and Placement 76028,76039G3 CBW &...

  • Page 4: Page Description

    Air Cylinder Flow Not Valve BMP970001/2002272V Level Switch Assembly BMP000048/2001225V Level Box Lid BMP000079/2002025V Water Assemblies and Schematics BMP000070/2001444V Milnor Centrifugal Pump BMP930027/98092V Steam Assemblies BMP000037/2005234V Peristaltic Installation G3 Tunnels BMP000074/2004413V Dump Valve Installation BMP000072/2002404V Dump Valve Bonnet Double Acting...
  • Page 5 Table of Contents, cont. Page Description Document/ECN Dimensional Drawing - 76039 4 Module G3 Tunnel BD39G3M4CE/2008112D Dimensional Drawing - 76039 G3 Tunnel Options BD39G3OPCE/2007313D Dimensional Drawing - Drain Trough 76039 G3 Tunnel BD39G3DTCE/2006514D Dimensional Drawing - 7639 G3 Interface/MP2501 BD39G3INDA/2005105D Dimensional Drawing - 7639G3 Interface/MP2601 BD39G3INDB/2005105D Dimensional Drawing - 7639G3 Tunnel/MP1603...

  • Page 7: About This Manual

    ABOUT THIS MANUAL Scope —This instruction manual is intended to provide preventive maintenance procedures, ® service procedures, and mechanical parts identification for Milnor 76039 Generation 3 (G3) ® Continuous Batch Washers (CBW ). Measurements are in commonly used US and metric units unless otherwise noted.

  • Page 9: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 10: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 11: Chapter 1: Safety And Maintenance

    Chapter Safety and Maintenance...

  • Page 12: Safety-Continuous Batch Washer

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 13 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 14 • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. PELLERIN MILNOR CORPORATION...
  • Page 15 • Do not service the machine unless qualified and authorized. You must clearly understand the hazards and how to avoid them. • Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of PELLERIN MILNOR CORPORATION...
  • Page 16 • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. • Abide by the confined space entry procedures in the reference manual. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
  • Page 18 BMP040038/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 20 BMP040039/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 22 BMP040040/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 24 BMP040041/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 26 BMP040042/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 28 BMP040043/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 30 BMP040046/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 32 BMP040047/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 34: Minimizing Risks In Entering The Tunnel

    Water levels are controlled by weirs as explained in Using the Water Flow Features of the Milnor in manual . This section also explains how to set the...
  • Page 35 DANGER 3 : Chemical Burn Hazards—If not thoroughly purged, flushed, cooled, and drained, modules may contain toxic substances that can burn your skin or eyes. • Before permitting anyone to enter, thoroughly purge, flush, cool, and drain the tunnel as explained in this document. PELLERIN MILNOR CORPORATION...
  • Page 36 Reinstall the pipe plugs (hand tight), and close the module drain valves. c. Flush the tunnel with cold water, ensuring every module is sufficiently flushed. (If necessary, use water hoses directed into each weir box to accomplish this.) The tunnel and PELLERIN MILNOR CORPORATION...
  • Page 37 (e.g., the press, etc.) directly before and after the tunnel. Open (disconnect), lock open, and tag all electrical services to the above indicated devices. 7. Provide additional lighting and ventilation for the worker(s) who will enter. See Figure PELLERIN MILNOR CORPORATION...
  • Page 38 Which End of the Tunnel to Exit —It is generally believed that the shortest way out is the 2.5. best. However, some prefer to exit through the discharge end. PELLERIN MILNOR CORPORATION...
  • Page 39 ® 2. For a single Milnor Centrifugal Extractor—Tilt the cylinder full up, and install the factory-supplied safety stands securely so the cylinder cannot come down.

  • Page 40: Proximity Safeguarding For Automatic Shuttle Conveyors

    European Standard prEN-ISO/DIS 10472-1 “Safety Requirements for Industrial Laundry Machinery” Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems use to transport goods among automatic shuttle conveyors the processing machines in the system. Depending on model, an automatic shuttle conveyor may move in any of the following ways, in addition to running its conveyor belt(s): •...
  • Page 41 (which occasionally change) and with the plant layout. For this reason, Milnor does not provide detailed designs or materials for proximity safeguarding. If the necessary expertise does not exist within the owner/user's organization, consult appropriate sources such as local engineers or architects specializing in industrial facility design.
  • Page 42 Traversing and elevating shuttle conveyor for loose goods Bank of dryers Fence enclosing paths of both shuttles and both centrifugal extractors Gates interlocked with both shuttles and both centrifugal extractors. Fence segment between tunnels. Fence segments between dryers. PELLERIN MILNOR CORPORATION...
  • Page 43 3. Shuttle(s), press(es), and/or centrifugal extractor(s) cannot be restarted merely by closing the gate(s), but must be restarted at the machine control panel once the gate(s) are closed. Milnor shuttles, presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches.

  • Page 44: Connecting Ancillary Equipment And Services

    See “Rinse Zone Flow Splitter and Wash Zone Flow Lifters” elsewhere. All pumps should be set flat on the slab so that they are as low as possible. See the Installation drawing for specification of components supplied by MILNOR. Plumbing Connections The sizes and locations of utility connections vary with machine configuration of each machine, and are provided with the engineering documentation for your installation.
  • Page 45 Connect one side of the ground wire (in the Mentor power cable) to the ground terminal inside the standard output box. Connect the other side of the ground wire to the ground terminal inside the mentor enclosure. PELLERIN MILNOR CORPORATION...
  • Page 46 When it is impossible to provide such a ground connection, the next best is a firm connection to a metal water pipe which is known to be continuous and known to go into the earth a substantial distance. — End of BIPCUI02 — PELLERIN MILNOR CORPORATION...
  • Page 47 7\_ccQbi_VDQW9\\ecdbQdY_^c± <B8D2DC604!" '#E 3_^dY^e_ec2QdSXGQcXUb Illustration Explanation Stop! Read the manual first for complete instructions before continuing. Do not jack the machine here. Do not lift the machine here. Use three point or four point lifting as determined by the lifting eyes furnished. Rig the load using lifting cables of sufficient size and length to ensure cables are not over-stressed.
  • Page 48 Illustration Explanation Do not strike machine or components during fork lifting. Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine.
  • Page 49 7\_ccQbi _V DQW 9\\ecdbQdY_^c± 3_^dY^e_ec 2QdSX GQcXUb Do not start this machine until the part with this tag is installed on the machine. Do not remove this component from the machine. Install the appropriate part here before operating the machine. Do not operate this pump unless the pump inlet is immersed in water.
  • Page 50 Lift tunnel units as shown, using the lifting eyes and spreader bar. The spreader bar is ® available for purchase or rental from Milnor or the dealer. Cosmetic panels will fit only in one location on one specific machine. Always return panels to the machine and location marked on this tag.
  • Page 51 7\_ccQbi _V DQW 9\\ecdbQdY_^c± 3_^dY^e_ec 2QdSX GQcXUb Flush incoming water lines before making connections. Mist oil specifications have changed. Consult manual before filling reservoir.

  • Page 52: Avoiding Damage From Allied Remote Chemical

    ® of such systems by the chemical supply company. Milnor washer-extractors and CBW batch washers (tunnels) are available with convenient inlets for such systems (see Figure 1). Most common of the types of systems currently used in commercial laundering operations are pumped chemical systems.
  • Page 53 CAUTION 1 : Equipment and Textile Damage Hazards—Chemicals leaked into the machine, particularly when it is idle can destroy machine components and textiles left in the machine. Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals.
  • Page 54 Hence, any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine. Some examples of this are shown in Figure 3. PELLERIN MILNOR CORPORATION...
  • Page 55 PELLERIN MILNOR CORPORATION...
  • Page 56 CAUTION 2 : Injury and Damage Hazards—Chemicals leaking from a chemical system may be corrosive or toxic. Such chemicals can injure personnel and damage equipment. • Use care when connecting chemical lines. • Inspect regularly for leaks. — End of BIWUUI03 — PELLERIN MILNOR CORPORATION...

  • Page 57: Preventive Maintenance For Continuous Batch Washers

    Preventive Maintenance for Continuous Batch Washers General Information To achieve optimum performance and service life from your Milnor machine and as a warranty requirement, your machine must be lubricated in strict accordance with the instructions. WARNING 1 : ENTANGLE AND CRUSH HAZARD—Drive chains can entangle and crush body parts.
  • Page 58 Daily Figure 2 oiler accumulation. Verify oil mist. Check reservoir level gauge, add oil as Daily Figure 2, Milnor chain lubricant necessary. PN#20H000A (or equivalent) Test oil mist system. Verify chain oiler Weekly Figure 2 and "Mist Oiler nozzles (two per chain) are functioning and Maintenance...BIPCUM04"...
  • Page 59 Check piping and connections for leaks. Monthly Figure 6 Steam trap Verify operation. Inlet Y - Clean screen. strainer Mentor Console Console Check air filter. Replace as needed. Figure 7, replace with 12" X 12" X 1" size filter. PELLERIN MILNOR CORPORATION...
  • Page 60 Air filter Check air filter. Replace as needed. Chemical Supply Hoses and Flush Valves Hoses and Check for leaks and observe valve operation. Monthly Figure 9 flush valves Air Inlet Air inlet screen Clean screen. Annually Figure 10 PELLERIN MILNOR CORPORATION...
  • Page 61 Figure 1: Drive Components Drive couplings Drive motors Gear reducer fill and oil level test point Drive coupling chain Legend Coupling flanges Motor grease fittings (if so equipped) Oil fill tube Oil level test point Drive coupling chain PELLERIN MILNOR CORPORATION...
  • Page 62 Figure 2: Chain Mist Oiler, Support and Guide Roller Maintenance Points Chain mist oil reservoir Support and guide roller grease fittings Chain oiler nozzle Legend Oil fill Oil reservoir Pressure gauge Air/Water separator Chain oiler nozzle Support roller grease fittings Guide roller grease fitting PELLERIN MILNOR CORPORATION...
  • Page 63 Legend Load scoop seal Unit to unit seal Support rollers Sprockets Drive chain tensioners L-Seal components (springs and seal) Unit to unit seal, drive chain tensioners, L-Seal components support rollers and sprockets Unit to unit seal details PELLERIN MILNOR CORPORATION...
  • Page 64 Preventive Maintenance for Continuous Batch Washers Figure 4: Electrical Control and Sensing Devices Load scoop photo eyes Load scoop photo eyes Legend Emitter Receiver Proximity switches Level switches Level switch float tube Proximity switches Level switch PELLERIN MILNOR CORPORATION...
  • Page 65 Weirs, shell sumps and unit to unit piping Float tube to sump hose Legend Wedge wire Overflow Drain Lint basket Holding tank Leveling tank Manual water valve set Air actuated water valves Sumps, unit-to-unit piping and weirs Float tube to sump hose PELLERIN MILNOR CORPORATION...
  • Page 66 Preventive Maintenance for Continuous Batch Washers Figure 6: Steam Components Steam valve and piping Steam trap Steam inlet Y-strainer Legend Steam valve Steam piping Steam trap Steam inlet strainer screen (inside) PELLERIN MILNOR CORPORATION...
  • Page 67 (12" X 12" X 1") Air filter fan Console vent Figure 8: Inverter Cabinet Inverter Cooling fans and braking Air filter resistors Legend Inverter vents Cabinet cooling fan Braking resistor Replaceable air filter (14" X 20" X 1") PELLERIN MILNOR CORPORATION...
  • Page 68 Preventive Maintenance for Continuous Batch Washers Figure 9: Chemical Supply Hoses and Flush Valves Figure 10: Main Air Inlet Screen — End of BIPCUM01 — PELLERIN MILNOR CORPORATION...

  • Page 69: Motor Preventive Maintenance

    Motor Preventive Maintenance This document replaces document MSSM0274AE and applies to grease-lubricated motors used on Milnor products. Service motors in accordance with any brand-specific maintenance instructions posted on the motor or provided with your machine. Otherwise, follow the procedures in this document.
  • Page 70 Maximum Ambient Or Atmospheric Or Bearing Type Rating Temperature Contamination 104°F (40°C) Clean, little corrosion Deep groove ball Standard 122°F (50°C) Moderate dirt, corrosion Ball thrust, roller Severe Much dirt, abrasive >122°F (>50°C) n.a. Extreme dust, corrosion PELLERIN MILNOR CORPORATION...
  • Page 71 3. If the motor has a grease outlet plug, remove it. 4. Add recommended amount of grease. Stop immediately if new grease appears around motor shaft or grease outlet plug. 5. If the motor has a grease outlet plug, replace it. — End of BIUUUM03 — PELLERIN MILNOR CORPORATION...
  • Page 72 If fastener torque specifications or threadlocking compound requirements in an assembly document vary from the specifications in this document, use the assembly document. Figure 1: Common Bolts Used in Milnor Equipment Bolt Head Identifying Marks Legend SAE Grades 1 and 2, ASTM A307, and stainless steel...
  • Page 73 Table 3: Torque Values for Plated Fasteners 5/16-inch and Smaller Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 74 With Threadlocking Compound 1.1.2. Table 5: Threadlocking Compound Selection by Bolt Size Bolt Size LocTite Product 1/4" 1/4" – 5/8" 5/8" – 7/8" 1" + LocTite 222 LocTite 242 LocTite 262 LocTite 272 High temperature LocTite 277 PELLERIN MILNOR CORPORATION...
  • Page 75 Table 8: Torque Values for Applications of LocTite 262 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 76 Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Nominal Pound- Pound- Pound- Bolt Size Inches Inches Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 77 CAUTION 2 : Malfunction Hazard—Improper application of threadlocking compounds may result in fasteners becoming loose from impact, heat, or vibration. Loose fasteners can cause the equipment to malfunction. • Read and follow the threadlocking compound manufacturer's instructions and warnings. PELLERIN MILNOR CORPORATION...
  • Page 78 No threadlocking compound here Cover this area Nut depth Disassembly —For low-strength and medium-strength products, disassemble with hand tools. 3.3. For high-strength products, apply localized heat for five minutes. Disassemble with hand tools while the parts are still hot. PELLERIN MILNOR CORPORATION...
  • Page 79 Fastener Torque Requirements Figure 4: Disassembly Use Localized Heat Legend Soldering gun heating small fastener Torch heating large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...

  • Page 81: Chapter 2: Parts And Assemblies

    Chapter Parts and Assemblies...

  • Page 83: Section 1: Drive Assemblies

    Chapter Section Drive Assemblies...

  • Page 87: Bmp000027/2008184B

    BMP000027/2008184B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Chain Tensioner Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 88 =Ycd ?Y\Ub =QY^dU^Q^SU 29@3E= $ @eR\YcXUT 2__[ c`USc 4QdUc* " # $"$  " # $"$  " # $"$ <Q^W* 5>7 ! 1``\YS* @3E <Xbc>X[Ta<PX]cT]P]RT 3TbRaX_cX^] To achieve optimum drive chain performance and service life, an oil mist system lubricates each drive chain via two nozzles.
  • Page 89 Tunnels manufactured after March 2003 use a specially formulated low viscosity proprietary mist lubricant (Table 2) for superior chain and sprocket life. Five gallon (19 liter) containers are available from Milnor. Only use alternative lubricants if the Milnor lubricant (P/N 20H000A) is not available.
  • Page 90 =Ycd ?Y\Ub =QY^dU^Q^SU Table 3: Alternative Oils (Requires Oiler Re-calibration) Manufacturer Trade Name Castrol Hyspin R Test 32, Molub-Alloy Chain Oil 22, Viscogen KL 3 Exxon Teressic 33, Mobile Rarus 824 Chevron AIO 32 Shell Turbo T 32 Texaco Regal Oil R&O 32 CTbcX]VP]S0SYdbcX]VcWTBhbcT\ " Follow instructions carefully to prevent the tunnel washer from starting while testing, or adjusting...
  • Page 91 =Ycd ?Y\Ub =QY^dU^Q^SU Figure 3: Mist Oiler Spray and Test Items Nozzle and drive chain Oil density adjustment (cover removed) Spray test Legend Nozzle Drive chain Set screw Oil density adjustment screw @5<<5B9> =9<>?B 3?B@?B1D9?>...
  • Page 92 >X[3T]bXchAT2P[XQaPcX^] Check reservoir oil level before attempting adjustments. =^cT !) If other than Milnor oil is used, begin with the following factory setting and modify if necessary: 1. Remove cover and loosen set screw (Figure 3). 2. Turn the oil density adjustment screw clockwise until it seats (Figure 3). Please note that a small amount of spray is still produced with the adjustment screw closed.

  • Page 94: Bmp000042/2001225V

    BMP000042/2001225V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Chain Oiler Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 96: Bmp000030/2001015V

    BMP000030/2001015V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Support Roller Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 98: Bmp000031/2001015V

    BMP000031/2001015V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Guide Roller Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 100: Bmp000036/2001225V

    BMP000036/2001225V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Unit to Unit Drive Coupling Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 102 Used In ---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------ A67DB001 20HP REDUCER/10HP MOTOR ASSY FIRST & LAST MODULES A67DB002 10HP REDUCER/05HP MOTOR ASSY MIDDLE MODULES -------------------------------------------------------------------COMPONENTS------------------------------------------------------------------ 54S029 MILNOR, 24.59:1 210TC 23HP 54S027 MILNOR, 24.59:1 180TC,12.5HP 27E5511D FLEX.COUP.=5018TBF COUPLING 27E5511E 1610 1 1/4" BORE BUSHING 27E5511C FLEX.COUP.-CHAIN=5018CHN 27E5511A QD-FLEX.COUP.=5018SH 1+3/8MAX.
  • Page 103 " !!$ <Q^W* 5>7 ! 1``\YS* @3< 8]bcadRcX^]bU^aAT_[PRX]V6"3aXeT2WPX]2^d_[X]Vb)ATca^UXc :Xcb:C6"B2A P]S:C6"B2A! Milnor engineers recently re-engineered the motor-to-gear reducer drive chain couplings to ensure longer life and greater reliability for these components. These new couplings can be easily retrofitted to existing G3 Continuous Batch Washers as detailed below.
  • Page 104 9^cdbeSdY_^c V_b BU`\QSY^W 7# 4bYfU 3XQY^ 3_e`\Y^Wc* BUdb_VYd ;Ydc ;D7#C3B ! Q^T ;D7#C3B " Figure 1: Sliding taper bushing on Figure 2: Aligning taper bushing motor sprocket with motor drive shaft (10 HP motor installation shown) Figure 3: Applying Loctite® to Figure 4: Securing taper bushing taper bushing set screw Figure 5: Notch motor shaft keyway...
  • Page 105 Figure 7: Tightening the motor Figure 8: Positioning the gear reducer sprocket sprocket Figure 9: Sliding motor into gear reducer Figure 10: Attaching wire wrap leader to drive chain for threading Figure 11: Starting chain into sprockets Figure 12: Feeding chain through sprockets @5<<5B9>...
  • Page 106 9^cdbeSdY_^c V_b BU`\QSY^W 7# 4bYfU 3XQY^ 3_e`\Y^Wc* BUdb_VYd ;Ydc ;D7#C3B ! Q^T ;D7#C3B " Figure 13: Double drive chain seated on sprockets Figure 14: Partially installed master link Figure 15: Installing center plates Figure 16: Center plates in position — End of BIPCLM01 — @5<<5B9>...
  • Page 107 4bYfU DbQY^ CUbfYSU 29@3<= " @eR\YcXUT 2__[ c`USc 4QdUc* " " $#  " " $#  " " % ! <Q^W* 5>7 ! 1``\YS* @3< 3aXeTCaPX]BTaeXRT This document covers two major areas of drive train service: drive chain adjustment and support roller replacement.
  • Page 108 4bYfU DbQY^ CUbfYSU 5. Measure the distance between the chain guide and the chain guide housing at the slack side of the chain (Figure 2). This span should measure 3/4" (19) - 1" (25). 6. Restore power to machine. 7. Turn the rotation switch momentarily to the position.
  • Page 109 4bYfU DbQY^ CUbfYSU 7. Recheck chain tension, then tighten the rest of the gear reducer mounting bolts. 8. Locate the Top Dead Center bolt on the large cylinder sprocket (Figure 5). This is the only cap head bolt on the sprocket and is usually installed under a target. 9.
  • Page 110 4bYfU DbQY^ CUbfYSU The support roller assemblies on every batch washer are factory set for correct alignment and weight distribution. With proper lubrication, these components should provide long service life under continuous use. The following procedure requires at least two technicians and/or suitable lifting aids (forklifts or chain hoists) to remove and install assembly.
  • Page 111 4bYfU DbQY^ CUbfYSU Figure 7: Support Wheel Tracking — End of BIPCLM02 — @5<<5B9> =9<>?B 3?B@?B1D9?>...
  • Page 114 Proximity Switch & Target Installation BMP000034/2001015V 76028 & 76039 G3 Tunnels (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Proximity Switch & Target Installation Description Item Part Number...
  • Page 115 MSSMD446AE/9637AV (1 of 3) È S ETTING ROTATION LIMIT SWITCH POSITIONS ON 76028 AND 76039 TUNNEL WASHERS Four limit switches control tunnel cylinder rotation angle and additional switches monitor the rotational align- ment of adjoining tunnel units. Slotted switch mounting brackets permit adjusting the angular position of each switch.
  • Page 116 SETTING ROTATION LIMIT SWITCH POSITIONS ON 76028 AND 76039 TUNNEL WASHERS MSSMD446AE/9637AV (2 of 3) Î F IGURE 1 (MSSMD446AE) Î S witch Locations Ë A djusting Switch Positions —Switches are mounted on slotted brackets. Move the slotted bracket on its support bracket to achieve the speci- fied switch position, as shown in FIG- URES 2 through 5.
  • Page 117 Setting Rotation Limit Switch Positions on 76028 and 76039 Tunnel Washers MSSMD446AE/9634AV (3 of 3) Î F IGURE 4 Î F IGURE 5 (MSSMD446AE) (MSSMD446AE) Î T ransfer Limit Switch Î S afety Limit Switch (RPX3) (RPX4)
  • Page 119 Chapter Section Load Chute and Seals...
  • Page 125 BMP840026/2000444V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Tension Seal Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 127 Chapter Section Water, Steam and Peristaltic...
  • Page 130 BMP000077/2002022V (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Level Box Drain Options Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 134 BMP000048/2001225V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Level Switch Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 142 BMP000070/2001444V (Sheet 7 of 7) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List, cont.—Water Schematics & Assemblies Description Comments Used In Item Part Number ---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------ A67WV004 #2 AUTO W/VERNIER&METR G3 A67WV004S #2 AUTO W/VERNIER&METR S/S G3...
  • Page 144 Used In Item Part Number ---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------ 27E958K74 95507D*1.5 MILNOR CENT PUMP W/O STR 27E958K98 95507# MILNOR CENT PUMP NO STR 575V 27E958K74A 95507#*1.5 MILNOR CENT PUMP W/ STRN 27E958K98A 95507#*MILNOR CENT PUMP W/STRN 600V -------------------------------------------------------------------COMPONENTS------------------------------------------------------------------ Y6 20695 92453# 1.5 CENTRI PUMP HOUSE=MACH Y6 20696 94321# 1.5 CENTR PUMP IMPELLER=MACH...
  • Page 147 BMP000037/2005234V (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List, cont.—Steam Assemblies Description Comments Used In Item Part Number 53A031B BODY-EL90MALE.25X1/8 #269C-42B 53A005B BODYMALCON1/4X1/8COMP #B68A-4A 87Z00EX035 TUBE=1/4"ODX.035WL 316LSS*20RM 98P505A INSUL.1/4"IDX3/8"WALLX721TUBE...
  • Page 150 BMP000074/2004413V (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Peristaltic Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 152 BMP000072/2002404V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Dump Valve Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 164 BMP070005/2007064B (Sheet 6 of 6) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Flow Splitter Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 169 Chapter Section Pneumatics...
  • Page 171 Chapter Installation...
  • Page 173 Chapter Section Dimensional Drawings...

This manual is also suitable for:

76039 g3 cbw

Table of Contents