Milnor 42044SR2 Installation Manual

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Published Manual Number/ECN: MAIHYDWECE/2018214A

• Publishing System: TPAS2

• Access date: 05/23/2018

• Document ECNs: Latest

Installation

42044, 60044, 72044

SR2/SR3; WR2/WR3

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 42044SR2

Page 1 Published Manual Number/ECN: MAIHYDWECE/2018214A • Publishing System: TPAS2 • Access date: 05/23/2018 • Document ECNs: Latest Installation 42044, 60044, 72044 SR2/SR3; WR2/WR3 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Page 3 How to Get the Necessary Repair Components BIUUUD19/20081231 Trademarks BNUUUU02/2017285A 1. Installation Safety—Tilting Washer-Extractors BIUUUS27OT/20051111 About the Forces Transmitted by Milnor® Washer-extractors BIWUUI02/20001108 Installation Tag Guidelines - 42044, 60044, 72044 SR2/SR3 & WR2/WR3 BNWG4I01/2018213A Prevent Damage from Chemical Supplies and Chemical Systems...
Page 5 (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.
Page 6 • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...
Page 7 BNUUUU02 / 2017285A BNUUUU02 0000158094 A.3 7/13/17 1:53 PM Released Trademarks BNUUUU02.R01 0000158093 A.2 7/13/17 1:11 PM Released These words are trademarks of Pellerin Milnor Corporation and other entities: Table 1 Trademarks AutoSpot™ GreenTurn™ Milnor® PulseFlow® CBW® GreenFlex™ MilMetrix® PurePulse®...
Page 9 Installation...
Page 10 The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
Page 12 The following are instructions about hazards related to the cylinder and laundering process. DANGER 7 : Entangle and Sever Hazards—Contact with goods being processed can cause the goods to wrap around your body or limbs and dismember you. The goods are normally isolated by the locked cylinder door. PELLERIN MILNOR CORPORATION...
Page 13 • Do not operate the machine with any evidence of damage or malfunction. PELLERIN MILNOR CORPORATION...
Page 14 • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. • Do not operate a damaged or malfunctioning machine. Request authorized service. • Do not attempt unauthorized servicing, repairs, or modification. PELLERIN MILNOR CORPORATION...
Page 15 Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
Page 16 • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model and ® size upon request. Floor or foundation sizes shown on any Milnor...
Page 17 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain written ® confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
Page 18 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, commissioning, and servicing the machine are also available from the Milnor Parts department.
Page 19 B2TAG94118: Do not strike shipping container during fork-lift- ing. Fragile components inside. B2TAG96007: Add grease here. Refer to the preventive mainte- nance schedule in the service manual. B2T2001013: Hot water connection. B2T2001014: Cold water connection. B2T2001015: Reuse (third) water connection. (Optional) Pellerin Milnor Corporation...
Page 20 Most, but not all shipping restraints display the color red. Some shipping restraints are also safety stands. Do not discard these. B2T2004027: Steam connection. End of document: BNWG4I01 Pellerin Milnor Corporation...
Page 21 The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine.
Page 22 Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend Pump Chemical tank The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation...
Page 23 BNUUUR02.R02 0000160545 A.2 A.8 8/30/17 3:28 PM Released Use the chemical manifold supplied. There is a manifold on the machine to attach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Pellerin Milnor Corporation...
Page 24 Figure 4. A Configuration that Prevents Flow in the Machine When the Pump is Off (if the chemical tube and tank have no pressure) Schematic View Legend Chemical inlet on the machine Chemical tube Pump Chemical tank Pellerin Milnor Corporation...
Page 25 Prevent leaks. When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. End of document: BNUUUR02 Pellerin Milnor Corporation...
Page 26 Do not hesitate to file a claim with the carrier if the machine is ® damaged in any way during shipment. Milnor will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the machine once it has been delivered to the carrier in good condition.
Page 27 (as shown on the dimensional drawings). It is occasional- ly possible to reduce the overall dimensions by removing piping or other special modifications. Consult ® Milnor for additional information. 2. Sufficient clearance must be provided for normal operation and maintenance procedures.
Page 28 Ê S etting Procedures In order to protect against lateral “creeping” of the machine during operation, due to vibration, it is recom- mended to roughen the area of the floor where grout will be applied. Anchor bolts are not required; they are how- ever, recommended on tilting machines.
Page 29 REMOVE SHIPPING RESTRAINTS BEFORE A SUSPENSION TYPE MACHINE ATTEMPTING TO RUN MACHINE but only CAN "WALK" OUT OF POSITION after machine is in place. Restraints are usually DURING EXTRACT, ENDANGER- marked with red, and may be concealed behind access panels. ING PERSONNEL AND DAMAG- REPLACE THOSE FEATURES WHICH ARE ING EQUIPMENT, IF NOT...
Page 30 Î F IGURE 6 (MSIN0203AE) Î S etting 52" and 60" Open Pocket Machines WARNING 1. MACHINE MUST BE LEVEL AND GROUTED BEFORE THE SHIPPING LOCKDOWN CLAMPS FOR THE TILT BASE ARE REMOVED. THIS IS NECESSARY BECAUSE IF YOU REMOVE THEM BEFORE THE MACHINE IS LEVEL AND GROUTED THEN IT IS POSSIBLE TO HAVE ONE LEG NOT PROPERLY LEVELED.
Page 31 Î F IGURE 9 (MSIN0203AE) Î S etting 72" Open Pocket Machines Ë 5 2", 60" and 72" Open Pocket Machines 1. Lower the machine onto removable blocking, such that the shell front and shell back are resting on the block- ing as shown in FIGURES 6 and 9 (For 52"...
Page 33 ® wrong right damaged in any way during shipment. Milnor will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the Î...
Page 34 Ê S ite Requirements Ë S pace Requirements 1. All openings and corridors through which equipment must pass during installation must be large enough to ac- comodate the width and height of the machine (as shown on the dimensional drawings). It is occasionally possible to reduce the overall dimensions by removing piping or other special modifications.
Page 35 Ë F oundation Requirements —The floor and/or all other support components must have sufficient strength (and rigidity with due consideration for the natural or resonant frequency thereof) to withstand the fully loaded weight of the machine, including the wet goods and any repeated sinusoidal (rotating) forces generated during its operation.
Page 36 Î F IGURE 6 (MSIN0301AE) Î D rip Shields Î F IGURE 7 (MSIN0301AE) Î A nchor and Grout Warning...
Page 37 Î F IGURE 8 (MSIN0301AE) Î V ibration Switch Î F IGURE 9 (MSIN0301AE) ® Î 6 0" Staph-Guard...
Page 38 A ll Machines compressed air inlet, vent, reuse and/or drain). 2. Electric power connections (for additional information see “EXTERNAL FUSE AND WIRE SIZES FOR ® MILNOR MACHINES” - MAEFUSE1AE). Ê R equirements for Piped Connections Inlet pressures must be within the minimum/maximum range specified. Pressures outside of the specified range may cause the machine to operate inefficiently or malfunction, and may damage machine components.
Page 39 Ë P iped Inlet/Outlet Specifications —The piped inlet and outlet requirements are as follows (see dimen- sional drawings for the size and location of connection points): Ï P iped Inlets Description of Connection Source Requirements Piping Specifications Cold water inlet See dimensional drawing Pipe material per plumbing code for size.
Page 40 42031WPx 42026QHP 42031SPx 48032BHP 42044WPx 48036QHP 42044SPx Valves Valves on left side on left side 1. Hot 4a. Steam (WPx) 1. Cold 2. Cold 4b. Steam (SPx) 2. Hot 3a. "Third" water 5. Compressed air (WPx) 3. "Third" water 5. "Reuse" water 3b.
Page 41 48032BTx 48036QTx 72044WTx 52038WTx Valves on rear 1. Hot 1. Hot 2. Cold 4b. Steam 2. Cold 3. "Third" or "Reuse" water (52038WTx) 3. "Third" or 4. Steam 4a. Steam (72044WTx) 5. Compressed air "Reuse"water 5. Compressed air E. Electric connection E.
Page 42 4" 2" full port fast flow permit removal of the valve assembly for serv- Used as water inlet valves on MILNOR 7244 machines. ice. NOTICE: IF VALVE IS ACCIDENTLY PIPED TO THE WRONG WATER LINE, MERELY INTERCHANGE THE AIR TUBE (IF VALVE IS AIR- •...
Page 43 If this is necessary, the drain valve may in most cases be mounted with the drain outlet facing rearward or forward, to ® facilitate the routing of drain piping. Consult Milnor for further information. ®...
Page 44 Ë V ent — Because of the relatively small volume of exhaust air produced by a washer-extractor (versus a dryer, for example) it is almost never necessary to vent a washer-extractor to the outside. One possible exception is with ® Staph-Guard models, for sanitary reasons.
Page 45 Ê E lectric Power Connections Voltage fluctuations of more than 10% above or below the specified voltage for the machine are extremely detrimental to electrical components, especially motors. Correct any such conditions prior to commissioning the machine. The customer must furnish a remotely mounted disconnect switch with lag type fuses, circuit breakers, and wiring between the electrical service box and the junction box on the machine.
Page 46 WARNING TAMPER WITH INDIVIDUAL CONNECTIONS THIS "WIRE-WRAPPED" CONTROLLER, OTHERWISE THE WIRE WRAPS MAY BE LOOSENED WHEREUPON ELECTRICAL CONTINUITY COULD BECOME INTERMITTENT CAUSING THE CONTROL TO MALFUNCTION. USE ONLY YOUR DO NOT MODIFY ANY OF THESE CIRCUITS. FINGERS TO DEPRESS DO NOT CUT OR ADD ANY WIRES IN THIS SYSTEM. TAMPERING WITH THIS THE KEYS.
Page 47 WHEN MAKING ELECTRICAL POWER CONNECTIONS: 1. Connections must be made by a competent electrician. 2. Before making power connections, read the instructions on all related tags. 3. "Stinger leg", if any, must be connected to terminal L3 only. 4. Only use Bussman Fusetron FRN (up to 250V), FRS (up to 600V) or similar lag fuses.
Page 48 CHEMICAL INLET VALVES VALVE FLOW RATE 1/2" Stainless steel 24 USGPM (H2O @ 15 PSI) 1/2" PVC 30 USGPM (H2O @ 15 PSI) The approximate full-open flow rate of this chemcial inlet valve is shown above. At lower pressure, the flow will be reduced approximately as the square root of the ratio obtained by dividing the actual applied pressure by 15 PSI (1ATU).
Page 49 WATER CONNECTION FOR: AUTOMATIC SUPPLY INJECTOR AND BALANCING VALVES (If machine is so equipped). USE HOT WATER IF IT IS AVAILABLE. Î F IGURE 22 (MSIN0201BE) Î C ooldown/Spraydown Machines SET PRESSURE REGULATOR FOR (If applicable) 28 PSI WHEN THERE IS NO FLOW OF FLUSHING OR BALANCING WATER.
Page 50 <B8=0#(04('# 0E The reuse tank and related assemblies were removed after testing and shipped separately. Once the washer extractor is positioned and grouted (and not before), install the following assemblies that were removed for shipment. Overhead reuse tank Reuse pump Level switch wiring Associated piping Assemble the reuse tank on the ground then lift tank into place and connect hoses.
Page 51 B5EC5 D1>; 9>CD1<<1D9?> 1>4 ?@5B1D9?> =C9>1$ )15)($!1F " _V # BUecU CicdU] CSXU]QdYS 586DA4...
Page 52 B5EC5 D1>; 9>CD1<<1D9?> 1>4 ?@5B1D9?> =C9>1$ )15)($!1F # _V # BYWXd 6b_^d BUecU DQ^[ =_e^d BUQb BUecU DQ^[ =_e^d 586DA4 !) 586DA4 ") $" $$G@" cX_g^ $" $$G@" cX_g^ <UVd 6b_^d BUecU DQ^[ =_e^d BUecU DQ^[ 9^ @_cYdY_^ 586DA4 #) 586DA4 $) $"...
Page 53 Dimensional Drawings...

This manual is also suitable for:

42044sr3 42044wr2 42044wr3 60044sr2 60044sr3 60044wr2 ... Show all