Milnor 60044SR2 Operator's Manual

Milnor 60044SR2 Operator's Manual

Divided-cylinder, staph guard miltouch-ex washer-extractor
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Published Manual Number/ECN: MKWGUO01U1/2021463A
• Publishing System: TPAS2
• Access date: 12/15/2021
• Document ECNs: Latest
60044SR2/SR3
72044SR2/SR3
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 60044SR2

  • Page 1 Published Manual Number/ECN: MKWGUO01U1/2021463A • Publishing System: TPAS2 • Access date: 12/15/2021 • Document ECNs: Latest 60044SR2/SR3 72044SR2/SR3 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 3 MKWGUO01U1/21463A 1. English Operator Guide - Divided-cylinder, Staph Guard® MilTouch-EX™ Washer-extractor MKWGUO01EN/2021463...
  • Page 5 English...
  • Page 7 Manual Number: MKWGUO01EN Edition (ECN): 2021463 Operator Guide Divided-cylinder, Staph Guard® MilTouch-EX™ Washer-extractor PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.
  • Page 8: Table Of Contents

    3.12.1.2.1 How to Monitor Automatic Liquid-Chemical Injections ....28 3.12.1.3 Manual Control and Diagnostics Area (C)..........28 3.12.2 Respond to the end of the cycle................29 3.13 Align the cylinder pockets and unload the machine............29 4 Troubleshooting...........................30 4.1 Operator Intervention ......................30 Pellerin Milnor Corporation...
  • Page 9 • Modify Water Temperature .................34 • Modify Water Level ....................35 4.1.4 To Cancel a Formula .....................35 4.2 Errors ..........................36 4.2.1 MilTouch-EX™ Error Messages................36 4.2.2 Error Correction.....................39 4.3 How to Contact Milnor ® ....................41 Figures ® Figure 1 Flow of Goods on Staph Guard Machines..............5...
  • Page 10 Contents Figure 31 Transducer Tube .......................37 Figure 32 Schematic of Typical Drain Circuit ................37 Figure 33 Error Causes/Solutions Display ................40 Tables ® Table 1 Pellerin Milnor Corporation Contact Information ..........41 Pellerin Milnor Corporation...
  • Page 11: Preface

    The machine must be fully commissioned and ready before you attempt to operate it. A separate controller reference manual is available from Milnor for use by technicians involved in the commissioning, programming, and servicing of the machine.
  • Page 12: Controls

    ) indicate which set of controls is enabled. Physical Controls BNWVUO03.R01 0000267928 D.2 A.5 A.65 9/14/20 4:29 PM Released The following figures show how the soiled-side control panel and the clean-side control panel ap- pear on your machine. Pellerin Milnor Corporation...
  • Page 13: Figure 2 Soiled-Side Control Panel With Two-Pocket Autospot™ Selector Switch

    Figure 3. Clean-side Control Panel with Two-pocket AutoSpot™ Selector Switch Legend A... Door unlatch button B... AutoSpot™ selec- tor . . switch C... Emergency stop switch D... Jog selector switch E... Soiled-side status light F... Clean-side status light G... Transfer control button H... Two-hand control button Pellerin Milnor Corporation...
  • Page 14: Main Controls

    Figure 5. Resume or Cancel the Formula If you choose to resume the formula, the formula starts at the beginning of the step in which the button was pressed, but chemicals are not injected in the resumed step. Pellerin Milnor Corporation...
  • Page 15: Soiled-Side Controls

    ) and the start button ( ) depressed simultaneously. The arrows indicate the direction of rotation. The cylinder rotates in the specified direction as long as you hold the controls. Rotate the cylinder counterclockwise. Rotate the cylinder clockwise. Pellerin Milnor Corporation...
  • Page 16: Clean-Side Controls

    One or more emergency stop switches (pictured below) may be provided on the device. When pressed, any emergency stop switch removes power from the machine controls, stops the ma- chine, and locks in the depressed (switch actuated, machine stopped) position. When safe to do Pellerin Milnor Corporation...
  • Page 17: How To Use The Miltouch™ Controller

    Stopped Position Run Position NOTICE: Press the emergency stop switch immediately in an emergency situation. Display or Action Explanation This symbol represents the emergency stop switch in Milnor ® documents other than electrical wiring diagrams. BNCLJO10 / 2021172 BNCLJO10 0000212821...
  • Page 18: About The Start Button

    “feature displays.” The formula starts when you finish using all the feature dis- plays and touch . If your machine has multiple features, you may have to progress through several feature displays (and press several times) before the selected formula starts. Pellerin Milnor Corporation...
  • Page 19 Home display. However, the fea- ture displays will still use the button. NOTE: The availability of the aforementioned features varies by machine model. Pellerin Milnor Corporation...
  • Page 20: Normal Operation

    Loading and Unloading Safety BNWUUO02.C03 0000214879 D.2 E.2 C.2 9/11/20 8:46 AM Released Loading and unloading activities have associated risks that are addressed by safety placards on the machine. Before you use your Milnor ® washer-extractor for the first time, read the safety placards.
  • Page 21: Weighing Goods

    On a divided-cylinder machine, put approximately the same weight of goods in each � pocket. When your machine was purchased, your Milnor ® dealer worked with your laundry personnel to determine the optimum machine for your needs. This took into account factors such as the types of goods to be washed and the expected soil content of the goods, which can cause the correct load size to vary greatly among goods types.
  • Page 22: Apply Control Power

    ) depressed so that both controls are actuated simultaneously. The Spotting in Progress message appears on the controller to indicate the cylinder is rotat- ing. The cylinder rotates until the buttons are released or the door is aligned with the selected pocket. Pellerin Milnor Corporation...
  • Page 23: Open The Outer Door (Air Unlatch)

    AutoSpot™ feature to rotate the cylinder until the doors are aligned. Each inner door is made up of three panels that must be opened individually. Open the panels in the order shown. Pellerin Milnor Corporation...
  • Page 24 4. On the second panel, place one hand on each latch with your thumbs beneath the thumbholds. 5. Use your fingers to push down the two panel latches simulta- neously, releasing the panel. Pellerin Milnor Corporation...
  • Page 25 Normal Operation 6. With the latches still depressed, pull the panel open. 7. Repeat steps 4–6 for the third panel, as shown. The inner door is fully opened. Pellerin Milnor Corporation...
  • Page 26: Load The First Pocket

    (pocket). The total weight and locked-in weights (in red) do not tare. H... Enter the weight manually for this load. I... The customer (commercial laundry) or department (insti- tutional laundry) the batch (goods) belongs to Pellerin Milnor Corporation...
  • Page 27: To Load The First Pocket (Separate Laundry Scale)

    Ex. The recommended load size is 100 kg. If the batch weight is 98 kg, and there are 3 pockets: Pellerin Milnor Corporation...
  • Page 28: Close The Inner Door

    CAUTION: Ensure the inner and outer doors are fully closed before you attempt to ro- tate the cylinder. 1. Align the second pocket with the outer door as described in Section 3.4 : Align the cylinder pockets., page Pellerin Milnor Corporation...
  • Page 29: To Load The Pocket(S) With A Separate Laundry Scale

    1. Align the second pocket with the outer door as described in Section 3.4 : Align the cylinder pockets., page 2. Open the outer door. 3. Open the inner door. 4. Load the second pocket. Pellerin Milnor Corporation...
  • Page 30: Start The Wash Formula

    See the reference manual for more information on how to configure your machine and program formulas to use Liquor Ratio Control. Pellerin Milnor Corporation...
  • Page 31: To Start A Local Wash Formula With Liquor Ratio Control

    (pounds or kilograms) as the programmed nominal weight of the formula. 5. Touch to save all the data entered in the window and start the formula. The Run display appears and the door to the washer-extractor locks. Pellerin Milnor Corporation...
  • Page 32: To Run A Wash Formula From The Mildata

    You can configure the machine to pass the following production data: ® Address identifies the machine address on the Mildata network. Formula identifies the wash formula that will be used to process the load. Goods Code can be used instead. Pellerin Milnor Corporation...
  • Page 33 NOTE: The Mildata ® product is a laundry management tool with capabilities not ex- plained here. Contact Customer Service/Technical Support using the contact information Section 4.3 : How to Contact Milnor ® , page 41 for more information. Pellerin Milnor Corporation...
  • Page 34: Monitor The Wash Formula

    Figure 16. The Names and the Timers Area Legend F#.. Formula number Fn.. Formula name Fr.. Remaining formula time Ft.. Total formula time S#.. Step number Sr.. Remaining step time St.. Total step time Pellerin Milnor Corporation...
  • Page 35: The Machine Status Area (B)

    Figure 18, page 28, until the programmed in- jection time expires. 3.12.1.3 Manual Control and Diagnostics Area (C) BNCLJO11.C03 0000213316 D.2 C.5 C.3 9/11/20 10:35 AM Released Use these buttons as explained in the following figure. Pellerin Milnor Corporation...
  • Page 36: Respond To The End Of The Cycle

    The buttons on the soiled side become enabled, and the buttons on the clean side become dis- abled. The outer door on the clean side automatically locks. The soiled-side status light ( illuminates when the soiled side has control and the machine is ready to receive a new load. Pellerin Milnor Corporation...
  • Page 37: Troubleshooting

    When the machine desires a chemical injection, the step timer pauses, the operator signal sounds, and a dialog box ( shown in Figure 20, page 31) appears on the controller. Pellerin Milnor Corporation...
  • Page 38: Error Intervention

    Operators might also use formula intervention if it is necessary to make a temporary, or one-time change to a wash formula. For example, the operator may want to stop the timer to slowly add a chemical through the soap chute. Pellerin Milnor Corporation...
  • Page 39: Modify Step Timer

    Subtract 1 minute from the remaining step time. If there is less than 1 minute remaining on the step timer, the timer is reduced to 00:00 and the controller moves on to the next phase in the current step, or the next step if there are no more phases. Pellerin Milnor Corporation...
  • Page 40: Modify Water Valves

    Open the drain valve to the sewer. If the drain valve to the sewer is open, touch to close it. Open a secondary drain valve to a reuse tank. If the secondary drain valve is open, touch to close it. Close the window. Pellerin Milnor Corporation...
  • Page 41: Modify Steam And Cooldown

    — Touch the box identified by item Tw on Figure 21, page Figure 27. Pop-up Controls for Water Temperature Increase the desired bath temperature by 1 degree (Celsius or Fahrenheit). Decrease the desired bath water temperature by 1 degree (Celsius or Fahrenheit). Close the window. Pellerin Milnor Corporation...
  • Page 42: Modify Water Level

    3. The controller disables all outputs, drains the bath water through the normally-open drain valve (usually the drain valve to the sewer), unlocks the door to the washer-extractor, and returns to the Home display. Pellerin Milnor Corporation...
  • Page 43: Errors

    Drain Blocked: The drain pipe from the machine to the sewer may be blocked. Check the drain pipe and remove any obstruction. Transducer Tube Blocked: The tube from the shell to the pressure transducer (Figure 31, page 37) may be blocked. Check the tube and remove lint or other obstructions. Pellerin Milnor Corporation...
  • Page 44 Low Water Pressure: Do a check of the cold water pressure and volume to the machine. Cooldown Valve Malfunctioned: Do a check of the cooldown valve for proper operation. Temperature Circuit Malfunctioned: Do a check of the temperature probe and the ana- log-to-digital board for proper operation. Pellerin Milnor Corporation...
  • Page 45 Inverter error: The machine controller cannot tell about the specific error. See the inverter manual for details. The inverter manual was shipped in an electric box on your machine or with the packet of documentation inside the machine cylinder. Pellerin Milnor Corporation...
  • Page 46: Error Correction

    The Error Causes/Solutions display gives a list of possible causes for the error. Touch one of the error causes in the list for an explanation of how to correct it. Some errors do not have additional details on how to solve them. Pellerin Milnor Corporation...
  • Page 47 3. In the error code dialog box, touch to silence the operator signal, close the error code di- alog box, and resume the wash formula at the current step. Some error code dialog boxes close automatically when you resolve the error. Pellerin Milnor Corporation...
  • Page 48: How To Contact Milnor

    Milnor machine and knows about the local conditions that may be pertinent to the installation, use, or maintenance of the machine. Contact your dealer first. For assistance from the Milnor ® factory, refer to Table 1, page 41 contact information.

This manual is also suitable for:

60044sr372044sr272044sr3

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