Related Manuals for Vetter ManuTel G2 Series
Summary of Contents for Vetter ManuTel G2 Series
- Page 1 Operating instructions ® ManuTel telescopic fork arm Type G2 U163-904/Replaces:U163-10 Read the instructions prior to performing any task! Keep for future use!
- Page 2 ManuTel ® telescopic fork arm Type G2 V1.09/2019...
- Page 3 G2. Ensure that the manual is always available at the operation site (on the industrial truck). Illustrations in this manual are for basic understanding and may deviate from the actual design. Customer Address VETTER Industrie GmbH service Carl-Benz-Strasse 45 57299 Burbach GERMANY Phone...
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Page 4: Table Of Contents
Table of contents TABLE OF CONTENTS ® OVERVIEW OF MANUTEL Range of application Variants of the ManuTel ® Declaration of conformity SAFETY Symbols in this manual Applicable documents Intended use Operator obligations ® Dangers associated with handling the ManuTel Safety markings Personnel requirements 2.7.1 Qualification... -
Page 5: Overview Of Manutel ® G2
® Overview of ManuTel Variants of the ManuTel® G2 ® Overview of ManuTel Range of application ManuTel ® G2s are used to lift, transport and put down goods on pallets, for example, or loads that are intended for transport with a forklift or another form of industrial truck. Always observe the information in the industrial truck operating manual to ensure safe ®... -
Page 6: Declaration Of Conformity
Declaration of conformity Declaration of conformity EC declaration of conformity as per EC Machinery Directive 2006/42/EC VETTER Industrie GmbH, as the manufacturer, hereby declares that the models of the ® ManuTel G2 telescopicfork arm listed below comply with the EC Machinery Directive: ®... -
Page 7: Safety
Safety Symbols in this manual Safety NOTICE! Scope All of the following safety information applies to all variants of the ® ManuTel Symbols in this manual Safety instruc- Safety instructions in this manual are marked by symbols. The safety instructions are tions introduced by signal words which express the extent of the danger. -
Page 8: Applicable Documents
Safety Applicable documents Safety infor- Safety information may relate to certain, individual instructions for action. Such safety mation in information is embedded in the instruction for action so that readability is not disturbed instructions when performing the action. The aforementioned signal words are used. for action Example: Loosen the screw. -
Page 9: Intended Use
Safety Operator obligations Intended use The ManuTel ® G2s are used solely for lifting and transporting loads and may/can only be used on industrial trucks. WARNING! Risk of injury from improper use! ® Improper use of the ManuTel G2 could lead to dangerous situations and serious injuries. -
Page 10: Dangers Associated With Handling The Manutel ® G2
Safety Dangers associated with handling the ManuTel® G2 ® The ManuTel G2 is used in the commercial sector. The operator of the industrial truck is therefore subject to the legal requirements for occupational safety. In particular, the following applies: The operator must be aware of the applicable health and safety regulations and in a risk assessment must determine any additional dangers that could arise from the par- ®... - Page 11 Safety Dangers associated with handling the ManuTel® G2 Unauthorised modification WARNING! Risk of injury from incorrectly executed work on the ManuTel ® The carrying capacity of the ManuTel ® G2 ultimately depends on its material characteristics. Unauthorised modification such as boreholes for add-ons, welding work etc.
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Page 12: Safety Markings
Safety Safety markings Crushing WARNING! Risk of injury from crushing! Due to the considerable weight of the fork blade, there is a danger of serious injuries from limbs getting trapped during all work on the fork blade. – Wear protective gloves. –... - Page 13 Safety Safety markings Hard stamping The hard stamping (and the article number it contains) identifies the version of the ® ManuTel G2 upon delivery. The hard stamping is located on the side of the back of the fork (Fig. 5/9). Fig.
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Page 14: Personnel Requirements
Safety Personnel requirements> Qualification Fig. 4: Note: Locking pin The “Locking pin” safety label is located on the front of the fork back. Personnel requirements 2.7.1 Qualification WARNING! Risk of injury if personnel are not sufficiently qualified! ® If unqualified personnel perform work on the ManuTel G2 or loiter in the ®... -
Page 15: Unauthorised Persons
Safety Personnel requirements> Training Service specialist The service specialist has a qualification in mechatronics or similar or has verifiably taken part in training in which the necessary knowledge and procedures for safe performance of ® assembly, installation, start-up and service on the ManuTel G2 has been taught. -
Page 16: Personal Protective Equipment
Safety Personal protective equipment Personal protective equipment Personal protective equipment is used to protect persons from safety impairments and adverse health effects while working. During the different tasks on and with the ManuTel ® G2, personnel must wear the per- sonal protective equipment that is specifically referenced in the individual sections of this manual. -
Page 17: Protection Of The Environment And Disposal
Safety Protection of the environment and disposal Protection of the environment and disposal ENVIRONMENT! Danger to the environment from improper handling of substances that are harmful to the environment! Incorrect handling of environmentally hazardous substances, especially incorrect waste disposal, can cause considerable damage to the environ- ment. -
Page 18: Structure
Structure Structure Fig. 5: Structure of the ManuTel ® A ManuTel ® G2 retracted B ManuTel ® G2 extended Fork arm locking device Locking pin Basic fork arm Retainer Locking sleeve Slip-on coupling for basic fork arm Pull-out protection Type plate Hard stamping position 10 Hooks ®... -
Page 19: Assembly And Disassembly
Assembly and disassembly Assembly Assembly and disassembly Assembly Checking compatibility NOTICE! Carry out a compatibility check prior to assembly. Compare the suspension dimensions of the fork carriage with those of the ManuTel ® ® Compare the load chart of the industrial truck with the ManuTel Determine the weight and load centre for the transport task. - Page 20 Assembly and disassembly Assembly ® Open the locking device of the ManuTel G2 by raising the lever (Fig. 6). Fig. 6: Opening the locking device Secure the ManuTel ® G2 (e.g. by means of straps). Lift the ManuTel ® G2 until it is at the same level as the fork carriage.
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Page 21: Disassembly
Assembly and disassembly Disassembly ® Repeat the procedure for the second ManuTel Align both ManuTel ® G2s at the same distance from the centre of the fork carriage. Fig. 8: Closing the locking device ® Lock the ManuTel G2 by closing the lever inside the locking groove (Fig. 8). Fit the locking screw on the fork carriage again. - Page 22 Assembly and disassembly Disassembly ® Carry out disassembly of the ManuTel G2 from the fork carriage in the following order: Align the ManuTel ® G2 so that it is parallel with the ground. Lift the ManuTel ® G2 up from the ground by raising the fork carriage a few centime- tres until it is no longer in contact with the ground.
- Page 23 Assembly and disassembly Disassembly Fig. 10: Lowering the ManuTel ® CAUTION! Risk of hands being crushed when lowering! ® Slide the ManuTel G2 off of the fork carriage (Fig. 10). CAUTION! Risk of injury from falling fork arms! Secure the ManuTel ®...
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Page 24: Operation
Operation Telescoping the ManuTel® G2 Operation ® Telescoping the ManuTel The slip-on coupling is secured by connecting the borehole in the fork carriage to a locking pin. WARNING! Insufficient lock! If the lock for the slip-on coupling and basic fork arm is insufficient, this can lead to loads being transported in an unsafe manner. - Page 25 Operation Telescoping the ManuTel® G2 Fig. 11: Removing the locking pin Press up the locking pin from below to the stop (Fig. 11/1). Turn the pin to the stop in an anti-clockwise direction (Fig. 11/2). Take out the pin in an upward direction (Fig. 11/3). Fig.
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Page 26: Adjusting The Fork Arm Spacing
Operation Adjusting the fork arm spacing NOTICE! Avoid pulling the coupling out abruptly to the end stop, as the retainer or the pull-out protection can be damaged if you do so. Align the boreholes in the slip-on coupling and the basic fork arm (Fig. 12). Fig. - Page 27 Operation Adjusting the fork arm spacing ® Raise the ManuTel G2 up from the ground. Fig. 14: Locking device open ® Open the locking device of the ManuTel G2 by raising the lever (Fig. 14). CAUTION! Risk of hands being crushed! ®...
- Page 28 Operation Adjusting the fork arm spacing ® Check that the ManuTel G2 is locked into the locking groove. If this is not the case, ® move the ManuTel G2 horizontally until the lock engages. ® ManuTel telescopic fork arm Type G2 V1.09/2019...
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Page 29: Maintenance
Maintenance Daily visual inspection by the user Maintenance Daily visual inspection by the user WARNING! Risk of injury from a defective locking device! ® The locking device prevents undesired lateral movement of the ManuTel G2 on the profile of the fork carriage. Uncontrolled movement of the ManuTel ®... -
Page 30: Routine Check
Maintenance Wear check for the slip-on coupling Routine check NOTICE! Have the ManuTel ® G2 checked by an expert at least once a year (more frequently for heavy usage or multiple-shift operation). Carry out the test based on the currently relevant standard. The expert will specify the scope of the test and the test interval. - Page 31 Maintenance Wear check for the slip-on coupling Fig. 16: Wear check Check the thickness of the slip-on coupling for wear on a regular basis: If the sheet thickness of the slip-on coupling is less than 3 mm at any point, the slip- on coupling needs to be replaced.
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Page 32: Repairs And Spare Parts
Maintenance Repairs and spare parts Repairs and spare parts Repairs Personnel: Service specialist Protective equipment: Protective work clothing Industrial helmet Protective gloves Safety shoes NOTICE! Repairs may only be carried out by the manufacturer or by a specialist company authorised by the manufacturer. The manufacturer does not accept any liability for any damage that occurs as a result of improper repairs or welding work on the ManuTel ®... - Page 33 Repairs and spare parts Spare parts VETTER Industrie GmbH, as the manufacturer, reserves the right to make changes at any time as part of continuous product improvement. For this reason, it is important to state the type and article number with every order for spare parts ( Ä...
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Page 34: After Completion Of Maintenance Work
Maintenance After completion of maintenance work After completion of maintenance work Personnel: Driver of industrial trucks Protective equipment: Protective work clothing Industrial helmet Protective gloves Safety shoes Carry out the following steps upon completion of maintenance work or troubleshooting and before returning the ManuTel ®... -
Page 35: Technical Data
Technical data Technical data Fig. 18: ManuTel ® G2 carrying capacity The load centre distance (mm) is stated from the inner edge of the fork back. The carrying capacity (in kg/pair) lowers as the load centre distance increases. Example of MTGZ-16: –... - Page 36 Technical data ® Tab. 1: MANUTEL G2: TYPE LIST Car- cross Centre of gravity, Length Length Outer rying section X-axis Type capacity Weight Retracte Extende cross (pair)/ Basic Retracted/ Article section load fork extended centre L0 (mm) L1 (mm) (mm) (kg) MTGZ16/8 1.200...
- Page 37 Technical data Car- cross Centre of gravity, Length Length Outer rying section X-axis Type capacity Weight Retracte Extende cross (pair)/ Basic Retracted/ Article section load fork extended centre L0 (mm) L1 (mm) (mm) (kg) MTGZ35/8 1.200 /12/A MTGZ35/8 1.200 /12/B MTGZ35/1 1.000 1.600...
- Page 38 Technical data Car- cross Centre of gravity, Length Length Outer rying section X-axis Type capacity Weight Retracte Extende cross (pair)/ Basic Retracted/ Article section load fork extended centre L0 (mm) L1 (mm) (mm) (kg) MTGZ50/1 1.400 2.400 4/24/B MTGZ50-6 1.000 1.600 /10/16/A MTGZ50-6...
- Page 39 Technical data Own notes ® V1.09/2019 ManuTel telescopic fork arm Type G2...
- Page 40 Technical data ® ManuTel telescopic fork arm Type G2 V1.09/2019...
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Page 41: Index
Index INDEX Applicable documents ..... . 8 Repairs ....... . 32 Assembly . - Page 43 Deviations and changes are part of our ongoing review and improvement of the product. VETTER Industrie GmbH does not accept any respon- sibility or liability for errors that arise from the use and application of this document. This document, including all parts, is protected by copyright.