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Related Manuals for Aerotech AMG LP Series
Summary of Contents for Aerotech AMG LP Series
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Page 1: Amg-Lp Hardware Manual
AMG-LP Hardware Manual Revision: 1.04.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
AMG200LP Dimensions Figure 2-5: View of an AMG-LP Stage Showing Mounting Holes Figure 3-1: Motor and Feedback Wiring Figure 3-2: Machine Direction Figure 3-3: Hall Phasing Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) www.aerotech.com... -
Page 5: List Of Tables
Feedback Connector Mating Connector Table 3-5: Feedback Specifications Table 3-6: AMG-LP Series Azimuth Resolution Information Table 3-7: AMG-LP Series Elevation Resolution Information Table 3-8: S-130-39 Rotary Motor Specifications Table 3-9: S-180-44 Rotary Motor Specifications Table 3-10: S-76-35 Rotary Motor Specifications www.aerotech.com... -
Page 6: Safety Procedures And Warnings
Read this manual in its entirety before installing, operating, or servicing this product. If you do not understand the information contained herein, contact an Aerotech representative before proceeding. Strictly adhere to the statements given in this section and other handling, use, and operational information given throughout the manual to avoid injury to you and damage to the equipment. -
Page 7: Eu Declaration Of Incorporation
AMG-LP Hardware Manual Table of Contents EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: AMG-LP Gimbal is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 8 Table of Contents AMG-LP Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 10: Environmental Specifications
Indoor use only 1.2. Accuracy and Temperature Effects Aerotech products are designed for and built in a 20°C (68°F) environment. Extreme temperature changes could cause a decrease in performance or permanent damage to the AMG-LP. At a minimum, the environmental temperature must be controlled to within 0.25ºC per 24 hours to ensure the AMG-LP specifications are repeatable over an extended period of time. -
Page 11: Basic Specifications
2. Repeatability and accuracy are dependent on encoder resolution. To achieve the listed specifications, encoder resolution must be arc sec or finer. 3. Maximum speed based on stage capability. Maximum application velocity may be limited by system data rate and system resolution. 4. Unloaded inertia www.aerotech.com Chapter 1... -
Page 12: Vacuum Operation
The AMG150LP and AMG200LP are export controlled by United States Commerce Department export regulations. If you are from a non-US country and wish to purchase these gimbals, contact Aerotech to determine if an export license is required to purchase these products. People in countries embargoed by the United States cannot purchase and import these products. -
Page 13: Chapter 2: Mechanical Specifications And Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-less air to remove any dust or debris that has collected during shipping. -
Page 14: Figure 2-1: Shipping Brackets
Mechanical Specifications and Installation AMG-LP Hardware Manual Figure 2-1: Shipping Brackets Chapter 2 www.aerotech.com... -
Page 15: Dimensions
Mechanical Specifications and Installation 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 16: Figure 2-3: Amg150Lp Dimensions
Mechanical Specifications and Installation AMG-LP Hardware Manual Figure 2-3: AMG150LP Dimensions Chapter 2 www.aerotech.com... -
Page 17: Figure 2-4: Amg200Lp Dimensions
AMG-LP Hardware Manual Mechanical Specifications and Installation Figure 2-4: AMG200LP Dimensions www.aerotech.com Chapter 2... -
Page 18: Securing The Stage To The Mounting Surface
Section 2.2. for specific model mounting locations and dimensions. Table 2-1: Stage to Mounting Surface Hardware Mounting Hardware Typical Screw Torque 6 mm [1/4”] SHCS 7 N·m Figure 2-5: View of an AMG-LP Stage Showing Mounting Holes Chapter 2 www.aerotech.com... -
Page 19: Attaching The Payload To The Stage
N O T E : If your AMG-LP was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the AMG-LP is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. - Page 20 Mechanical Specifications and Installation AMG-LP Hardware Manual This page intentionally left blank. Chapter 2 www.aerotech.com...
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Page 21: Chapter 3: Electrical Specifications And Installation
Electrical installation requirements will vary depending on product options. Installation instructions in this section are for AMG-LPs equipped with standard Aerotech motors intended for use with an Aerotech motion control system. Contact Aerotech for further information regarding products that are otherwise configured. -
Page 22: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 23: Table 3-1: 4-Pin Motor Connector Pin Assignments [Az And El]
Motor Phase C Motor Shield (EMI shield) Reserved Reserved Reserved Reserved Frame ground (motor protective ground) Table 3-2: 4-Pin Motor Connector Mating Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector ECK00657 ITT Cannon #DBMM9W4SA197 www.aerotech.com... -
Page 24: Table 3-3: 25-Pin Feedback Connector Pin Assignments [Az And El]
Common ground (internally connected to Pin 20) Reserved Fault output from encoder Reserved Reserved Case Signal shield connection (to case) Table 3-4: Feedback Connector Mating Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 FCI DB25S064TLF Chapter 3 www.aerotech.com... -
Page 25: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor ØA/ØB/ØC and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring www.aerotech.com Chapter 3... -
Page 26: Motor And Feedback Specifications
2000000 2000000 2000000 Table 3-7: AMG-LP Series Elevation Resolution Information AMG100LP AMG150LP AMG200LP Lines 3600 lines/rev 3600 lines/rev 10000 lines/rev -E1 (sine) 3600 3600 10000 72000 72000 200000 144000 144000 400000 360000 360000 1000000 720000 720000 2000000 Chapter 3 www.aerotech.com... -
Page 27: Table 3-8: S-130-39 Rotary Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 28: Table 3-9: S-180-44 Rotary Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 29: Table 3-10: S-76-35 Rotary Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 30: Limits, Marker, And Machine Direction
AMG-LP Hardware Manual 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 31: Motor And Feedback Phasing
AMG-LP Hardware Manual Electrical Specifications and Installation 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-3: Hall Phasing www.aerotech.com Chapter 3... -
Page 32: Figure 3-4: Analog Encoder Phasing Reference Diagram
Electrical Specifications and Installation AMG-LP Hardware Manual Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) Chapter 3 www.aerotech.com... -
Page 33: Chapter 4: Maintenance
75,000 revolutions (which ever comes first). For long-term reliability, we recommend that you return the stage to Aerotech after 300,000 rotation cycles for cleaning, relubrication, and gearing adjustments. For stages that operate at higher duty cycles, lubrication once every two weeks is recommended. -
Page 34: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 uncontrollably Controller documentation). Motor Connections (refer to Chapter 3 and Controller documentation). Stage oscillates or Gains misadjusted (refer to the controller documentation). squeals Encoder signals (refer to the controller documentation). Chapter 4 www.aerotech.com... -
Page 35: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 36 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 37: Appendix B: Revision History
1.03.00 Changed pin 8 to reserved 1.02.00 Added: Export Restrictions Added Declaration of Incorporation Added Environmental Specifications Safety information and warnings added Motor specifications added Note about motor and ground wire current and voltage requirements added 1.01.00 Dimensions section added 1.00.00 New Manual www.aerotech.com Appendix B... - Page 38 Revision History AMG-LP Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 39: Index
Electrical Specifications Export Restrictions Performance Specifications S-76 Global Technical Support Electrical Specifications Performance Specifications Hall-Effect Sensors Specifications serial number Humidity Shimming Shipping Clamps inspect solvents inspection interval stabilize inspection schedule stage distortion isopropyl alcohol Support label Technical Support www.aerotech.com Index... - Page 40 Index AMG-LP Hardware Manual Thermistor Specifications Vibration Warranty and Field Service Index www.aerotech.com...