Installation - Campbell Hausfeld WS0900 Operating Instructions And Parts Manual

General Safety
Do not breathe fumes
that are produced by
the arc welding
operation. These fumes
are dangerous. If the welding area
cannot be adequately ventilated, be
sure to use an air-supplied respirator.
Keep the head and face out of the
welding fumes.
Do not perform electric arc welding
operations on metals that are
galvanized or cadmium plated, or
contain zinc, mercury, or beryllium
without completing the following
precautions:
a. Remove the coating from the
base metal.
b. Make sure that the welding area
is well ventilated.
c. Use an air-supplied respirator.
Extremely toxic fumes are created
when these metals are heated.
The electromagnetic
field that is generated
during arc welding may
interfere with the
operation of various
electrical and electronic devices such as
cardiac pacemakers. Persons using such
devices should consult with their
physician prior to performing any
electric arc welding operations.
Route the electrode and work
cables together and secure with
tape when possible.
Never wrap arc welder cables
around the body.
Always position the electrode and
work leads so that they are on the
same side of the body.
Exposure to electromagnetic fields
during welding may have other
health effects which are not known.
Always be sure
that the welding
area is secure and free of hazards
(sparks, flames, glowing metal or slag)
prior to leaving. Be sure that
equipment is turned off and electrode
is removed. Be sure that cables are
loosely coiled and out of the way. Be
sure that all metal and slag has cooled.
ADDITIONAL SAFETY STANDARDS
ANSI Standard Z49.1 from American
Welding Society, 550 N.W. LeJune Rd.
Miami, FL 33126
Safety and Health Standards
(Con't)
OSHA 29 CFR 1910, from
Superintendent of Documents, U.S.
Government Printing Office,
Washington, D.C. 20402
National Electrical Code
NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269
Safe Handling of Compressed Gases
in Cylinders
CGA Pamphlet P-1, from Compressed
Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA
22202
Code for Safety in Welding and
Cutting
CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3
Cutting And Welding Processes
NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quicy, MA 02269
Safe Practices For Occupational And
Educational Eye And Face Protection
ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018
Refer to the Material Safety Data
Sheets and the manufacturers
instructions for metals, electrodes,
coatings and cleaners.

Installation

Location
Selecting the proper location can
significantly increase performance,
reliability and life of the arc welder.
For best results locate the welder in
an environment that is clean and
dry. Dust and dirt in the welder
retain moisture and increase wear
of moving parts.
Store electrodes in a clean, dry
location with low humidity to
preserve the flux coating.
The receptacle used for the welder
must be properly grounded and the
welder must be the only load on the
power supply circuit. Refer to the
Circuit Amps chart on page 1 for
correct circuit capacity.
The use of an extension cord is not
recommended for arc welding
machines. Extension cord use will
significantly degrade the
performance of the welder.
Assembly
HANDLE ASSEMBLY-MODELS
WS0950, WS1000 AND WS1020 ONLY
1. Slide handle in slot toward rear of
unit.
Models WS0900, WS090001, WS0950, WS1000 and WS1020
2. Push forward and snap front of
3. Fasten screw through handle and
Figure 2 -
Handle
Assembly
HANDLE ASSEMBLY-
MODEL WS090001 ONLY
1. Align the end holes on the handle
Figure 3 -
Handle
Assembly
2. Insert cable clips by pressing inward
Figure 4 - Cable Clips
WORK CLAMP (WS0900, 950, 1000
AND 1020)
1. Loosen hex bolt or nut on work
Figure 5 - Work Clamp Assemblies
2. Insert either cable from the welder
3
handle in cutout in cabinet.
into cabinet (See Figure 2).
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with the holes on top of the welder,
then secure with screws (Figure 3).
on sides of clip and pushing into the
slots on front of handle as shown in
Figure 4. Repeat for opposite side of
handle.
clamp.
Clamping
block
through the clamp handle and slide
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