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Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
CAMPBELL
HAUSFELD
Description
This line of Campbell Hausfeld Arc
Welders is designed to be used on
standard 115V household current. These
welders are equipped with infinite
amperage control to accurately select the
proper current needed for various
welding conditions. Internal components
are thermostatically protected.
This welder can weld up to 1/8" steel in
a single pass. Recommended electrode
size is 1/16" diameter for 15 amp
circuits, up to 5/64" diameter for 20
amp circuits. For replacement
electrodes, call (800) 746-5641 for the
nearest dealer.
Unpacking
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling 1-800-746-5641.
Circuit Requirements
This equipment
requires a
dedicated 115 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses or tripped
circuit breakers can result from failure
to comply with this recommendation.
Electrode
Circuit Breaker or
Diameter
Slow Blow Fuse
1/16
15 amp
5/64
20 amp
Models WS0900, WS0950, WS1000 and WS1020
Shielded Metal
Arc Welder
4
3
5
1
2
3
Figure 1 - Welder Components
and Controls
Components and Controls
1. Work Clamp - connect to work piece
2. Electrode Holder - holds electrode
welding rod
3. Power Cord - plug into 115 volt outlet.
4. On/Off Switch - lights if thermostat
has automatically shut unit off.
5. Infinite Amperage Control Knob -
turns clockwise to increase amperage
and counterclockwise to decrease
amperage.
6. Welding Amp Indicator - as the
amperage control knob (5) is rotated,
the amperage indicator moves
displaying approximate weld amps.
1
6
2
MODEL WS0900
1
General Safety
cause death or serious injury if the
warning is ignored.
cause death or serious injury if the
warning is ignored.
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
Need
Assistance?
Call Us First!
1-800-746-5641
1
MODEL
WS1020
ONLY
6
4
5
Danger means a
hazard that will
Warning means a
hazard that could
Caution means a
hazard that may
IN198903AV 4/97
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Summary of Contents for Campbell Hausfeld WS0900
-
Page 1: Circuit Requirements
Arc Welder Need Assistance? Call Us First! 1-800-746-5641 Description This line of Campbell Hausfeld Arc Welders is designed to be used on standard 115V household current. These welders are equipped with infinite MODEL amperage control to accurately select the WS1020... -
Page 2: General Safety
Shielded Metal Arc Welder Never immerse the and skin. Take all precautions described General Safety (Con’t) in this manual to reduce the possibility electrode or of injury to eyes and skin. electrode holder in water. If the welder becomes wet for any reason, be All persons operating this absolutely certain that it is completely equipment or in the area while... -
Page 3: Installation
Models WS0900, WS0950, WS1000 and WS1020 should consult with their physician Safe Practices For Occupational And General Safety (Con’t) prior to performing any electric arc Educational Eye And Face Protection welding operations. Take precautions to be sure that ANSI Standard Z87.1, from American Route the electrode and work flying sparks and heat do not cause National Standards Institute, 1430... -
Page 4: Operation
Shielded Metal Arc Welder 2. Insert filter lens. protective welding gear including: eye Assembly (Con’t) protection with proper shade as 3. Attach the stiffeners over the pins on specified in the following chart, flame 2. Push forward and snap front of the lens retainers (See Figure 5). -
Page 5: Maintenance
Models WS0900, WS0950, WS1000 and WS1020 Operation Maintenance Do not operate this (Con’t) welding machine with cracked or missing insulation on DUTY CYCLE / THERMOSTATIC Disconnect power welding cables, electrode holder, or PROTECTION supply and turn power cord. machine off before inspecting or Welder duty cycle is the percentage of Every 3 months;... -
Page 6: Arc Length
Shielded Metal Arc Welder Welding Guidelines (Continued) 2. E-7014 FAST FILL WELD ANGLE For most applications, a 45º travel angle and 45º work angle is sufficient. Weld angle is the angle at which the • Smooth bead and fast deposition For specific applications, consult an arc electrode is held during the welding •... -
Page 7: Welding Positions
Models WS0900, WS0950, WS1000 and WS1020 Welding Guidelines (Continued) area (See Figure 10). When the speed is WELD PASSES too fast, the bead is narrow and bead Sometimes more then one pass is ripples are pointed as shown. When the necessary to fill the joint. - Page 8 For Information About This Product, Call 1-800-746-5641 Troubleshooting Chart - Welder Symptom Possible Cause(s) Corrective Action 1. Check circuit fuse or circuit breaker Welder does not hum 1. No power at receptacle 2. Power cable requires service when turned on 2.
- Page 9 8. Responsibilities of purchaser under this warranty: A. Deliver or ship the Campbell Hausfeld product or component to Campbell Hausfeld. Freight costs, if any, must be borne by the purchaser. B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
- Page 10 Shielded Metal Arc Welder Model WS0900 For Replacement Parts, call 1-800-746-5641 Please provide following information: - Model number - Serial number (if any) - Part description and number as shown in parts list Address parts correspondence to: The Campbell Group Attn: Parts Department 100 Production Drive Harrison, Ohio 45030...
- Page 11 Shielded Metal Arc Welder Models WS0950, WS1000 and WS1020 For Replacement Parts, call 1-800-746-5641 Please provide following information: - Model number - Serial number (if any) - Part description and number as shown in parts list Address parts correspondence to: The Campbell Group Attn: Parts Department 100 Production Drive...
- Page 12 Shielded Metal Arc Welder Models WS0900, WS0950, WS1000 and WS1020 Glossary of Welding Terms AC or Alternating Current - electric machine. The weld wire is tubular with contaminants while the weld is current that reverses direction flux material contained inside for solidifying (cooling).
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