Page 1 Manual I/O-Modules I/O-modules for PCD1 / PCD2 series for PCD1 / PCD2 and for PCD3 series and PCD3 Document 27-600 | Release ENG09 | 2019-05-01...
Page 2: Table Of Contents
PCD2.W6x0, analogue outputs, 4 channels, 12 bit resolution ....5-83 5.11 Analogue output modules with electrically isolation ......5-87 5.11.1 PCD2.W6x5, analogue outputs, 6 (4) channels, 10 bit resolution, electrical isolated ............5-88 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 3 PCD3.A251, 8 relays, 6 with changeover contacts, 2 with make contacts ................6-39 6.5.5 PCD3.A410, 8 digital outputs for 0.5 A each, electrically isolated ..6-41 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 4 PCD3.H210, Motion control module for stepper motors ....... 6-122 6.17.5 PCD3.H31x, motion control module for servo-motors, 1-axis encoder . 6-125 6.18 Miscellaneous modules ................. 6-129 6.18.1 PCD3.S100 Workshop simulator unit ............ 6-130 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 5 Current measuring range ..............8-10 8.1.9 Protection mode ..................8-11 8.1.10 LED signalization .................. 8-11 8.1.11 Block diagram ..................8-12 Preparing the PLC system ..............8-12 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 6 Installation direction for switching low voltages ........A-6 A.6.3 Switching inductive loads ..............A-9 A.6.4 Relay manufacturer’s information on RC unit dimensioning ....A-9 Contact ....................A-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 7: Content
Saia PCD and Saia PG5 ® ® are registered trademarks of Saia-Burgess Controls AG. Technical modifications are based on the current state-of-the-art technology. Saia-Burgess Controls AG, 2014. All rights reserved. © Published in Switzerland Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 8: Product Status Of The I/O-Moduls
PCD2.H320 × 2018-12-31 PCD2.H322 PCD2.H322 × 2018-12-31 PCD2.H325 PCD2.H325 × 2018-12-31 PCD2.H327 PCD2.H327 × 2018-12-31 PCD2.W100 PCD2.W100 × expired PCD2.W380 PCD2.W105 PCD2.W105 × expired PCD2.W380 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 9 PCD2.W600 × PCD2.W610 PCD2.W610 × PCD2.W605 PCD2.W605 × PCD2.W615 PCD2.W615 × PCD2.W625 PCD2.W625 × PCD2.W710 PCD2.W710 × expired PCD2.W720 PCD2.W720 PCD2.W720 × PCD2.W745 PCD2.W745 × Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 10: Input/Output (I/O) Modules For Pcd1 And Pcd2
10 … 3 2 V 5-31 spring terminal connection 1) galvanic separation of outputs to Saia PCD , the channels themselves are not separated against ® each other Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 11 250 V Analogue outputs 8 bit 1) galvanic separation of outputs to Saia PCD , the channels themselves are not separated against ® each other Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 12 –10 … + 10 V 5-74 1) galvanic separation of outputs to Saia PCD , the channels themselves are not separated against ® each other Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 13 Pt 500 / 1000, Ni 1000 + 2 A + 2 analogue outputs 12 bit 0 … 1 0 V, 0(4) … 2 0 mA Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 14 Thermocouple module for J, K … 5–107 thermocouples 2 ) 1) Galvanic separation of outputs to Saia PCD , channels themselves not separated ® 2) Non-pluggable cage clamp terminals Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 15 PCD2.H325 Motion control module for servo-drives, 2-axis with 5 V 5-129 and SSI absolute value encoder PCD2.H327 Same as H325, but 1-axis (slave operation) 5-129 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 16: Power Consumption Of Pcd2 Input/Output Modules
15 mA H320/H322 Load current H325/H327 Load current 1) Coil resistance of the relay 3 kOhm 2) Basic consumption 20 mA, plus 0..20 mA per output Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 17: Maximal Current Consumption From Base Units
PCD2.M480 2000 mA 200 mA PCD2.M4x60 800 mA 250 mA PCD2.M5xx0 1400 mA 800 mA PCD2.C1000 1400 mA 800 mA PCD2.C2000 1400 mA 800 mA Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 18: Digital Input Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 19: Pcd2.E11X, 8 Digital Inputs
48 mA (all inputs=1) at 24 VDC tion: Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 20 LEDs and connection terminals Bus connector Bus interface and Threshold switches Input circuits LEDs Screw terminals Inputs E0 to E7 Input load resistors User ground - 5-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 21 CPUs. For details, please refer to the section A4 “Hard- ware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-12 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 22: Pcd2.E160/161, 16 Digital Inputs, Ribbon Cable Connector
Terminals: 34-pole ribbon connector LEDs and connection terminals Bus connector Bus interface and Threshold switch Input circuits LEDs (3 colour) Ribbon cable connector 5-13 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 23 ● (Metal strain relief) *) Type 3448-2034 ● (Handle for socket connector 34-pole) *) Type 3490-3 Matching cables can be ordered in reels from ‘3M’: ● Ribbon cable 34-pole, grey with pin 1 identification Type 3770/34 or 3801/34 ● Round cable 34-pole, grey with pin 1 identification Type 3759/34 *) optional 5-14 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 24 PCD2.M17x) cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-15 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 25: Pcd2.E165/166, 16 Digital Inputs, Spring Terminal Connectors
E15 E14 E13 E12 E11 E10 E9 E8 E7 E6 E5 E4 E3 E2 E1 E0 Terminal 19 18 17 16 15 14 13 12 11 10 5-16 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 26 PCD2.M17x) cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-17 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 27: Digital Input Modules, Electrically Isolated
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-18 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 28 External current consumption: Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² Switch on/off level: 250 V 80 V 40 V 5-19 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 29 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-20 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 30: Pcd2.E610/611/613/616, 8 Digital Inputs, Electrically Isolated
40 mA (all inputs=1) at 24 VDC, (source opera- tion), max. 18 mA (sink operation) Terminals: Pluggable 10-pole spring terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-21 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 31: Hardware
CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-22 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 32: Digital Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-23 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 33: Pcd2.A300, 6 Digital Outputs For 2 A Each
(4 405 4847 0), for wires up to 1.5 mm² LEDs and connection terminals Bus connector Bus interface Output transistors (MOSFET) Protective diodes LEDs Screw terminals Outputs Load supply 5-24 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 34 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-25 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 35: Pcd2.A400, 8 Digital Outputs For 0.5 A Each
(4 405 4847 0), for wires up to 1.5 mm² * Version “B” available since February 1995 (Version “A” was fitted with bipolar transistors. These had a shorter recovery time, but also a higher residual voltage, resulting in a restriction on 100 % loading) 5-26 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 36 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-27 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 37: Pcd2.A460, 16 Digital Outputs For 0.5 A Each, With Ribbon Connector
34-pole ribbon cable connector LEDs and connection terminals Bus connector Bus interface Quad output driver Recovery diodes LEDs (3 colour) Ribbon cable connector A8 A7 5-28 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 38 ● (Handle for socket connector 34-pole) *) Type 3490-3 Matching cables can be ordered in reels from ‘3M’: ● Ribbon cable 34-pole, grey with pin 1 identification Type 3770/34 or 3801/34 ● Round cable 34-pole, grey with pin 1 identification Type 3759/34 *) optional 5-29 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 39 PCD2.M17x) cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-30 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 40: Pcd2.A465, 16 Digital Outputs, For Each 0.5 A
A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 Terminal 19 18 17 16 15 14 13 12 11 10 5-31 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 41 PCD2.M17x) cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-32 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 42: Digital Output Modules, Electrically Isolated
In the appendix, Chapter A.4 relay contacts, are calculation data and wiring sug- gestions for the relay contacts. These data should be absolutely considered for safe switching and a long life span of the relays. 5-33 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 43: Pcd2.A200, 4 Relays With Make Contacts, With Contact Protection
In the appendix, Chapter A.4 relay contacts, are calculation data and wiring sug- gestions for the relay contacts. These data should be absolutely considered for safe switching and a long life span of the relays. 5-34 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 44 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-35 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 45: Pcd2.A210, 4 Relays With Break Contacts, With Contact Protection
In the appendix, Chapter A.4 relay contacts, are calculation data and wiring sug- gestions for the relay contacts. These data should be absolutely considered for safe switching and a long life span of the relays. 5-36 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 46 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-37 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 47: Pcd2.A220, 6 Relays With Make Contacts, Without Contact Protection
In the appendix, Chapter A.4 relay contacts, are calculation data and wiring sug- gestions for the relay contacts. These data should be absolutely considered for safe switching and a long life span of the relays. 5-38 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 48 CPUs. For details, please refer to the section A4 “Hard- ware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-39 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 49: Pcd2.A250, 8 Relays With Make Contacts, Without Contact Protection
In the appendix, Chapter A.4 relay contacts, are calculation data and wiring sug- gestions for the relay contacts. These data should be absolutely considered for safe switching and a long life span of the relays. 5-40 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 50 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-41 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 51: Pcd2.A410, 8 Digital Outputs For 0.5 A Each, Electrically Isolated
(from V+ bus) External current consump- Load current tion: Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-42 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 52 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-43 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 53: Digital Combined Input And Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-44 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 54: Pcd2.B100, 2 Inputs + 2 Outputs + 4 Digital Inputs/Outputs (Selectable)
*) If it is intended to read the status of a combined output, the external voltage must be at least 17 VDC, as both the status and the LED are displayed via the input. 5-45 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 55 MOS-FET can be destroyed, as it is not short circuit protected. For this reason, only positive-switching contacts should be used. 5-46 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 56 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-47 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 57: Multi-Functional Input/Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-48 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 58 A32 A33 A34 A35 A36 A37 A38 ---- E48 E49 E50 E51 E52 E53 E54 E55 ---- ---- E110 A400 W200 / W220 W400 *The module can be installed on sockets 1 … 4 (top) on the PCD2. 5-49 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 59: Pcd2.G410, Multi-Functional I/O Module With Elect. Isolated Digital I/O
The 24 V supply is common to the relay coils and the external supply to the analogue outputs. Current consumption: 9 mA per relay 20 mA per analogue output * (when the module is installed on sockets 1 … 4 on the PCD2). 5-50 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 60 Factory settings: E0 … E 15 Source operation: A32 … A 35 Voltage: 0 … 1 0 V “U” E48 … E 51 Voltage: 0 … 1 0 V “U” 5-51 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 61: Analogue Input Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-52 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 62: Pcd2.W10X, Analogue Inputs, 4 Channels, 12 Bit Resolution
(from V+ bus) External current consumption: 0 mA Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-53 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 63 0 mA→ 0 0 mA→ 0 -20 mA→ 0 +10 mA → 2047 –10 mA → 2047 0 mA → 2047 +20 mA → 4095 -20 mA → 4095 +20 mA → 4095 Wiring for positive unipolar or bipolar analogue inputs (PGND) PCD2.W105 : 100 Ohm / 0.1% 5-54 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 64 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-55 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 65: Pcd2.W11X, Analogue Inputs, 4 Channels, 12 Bit Resolution
20 mA (W112/W113/W114) External current consumption: 0 mA Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-56 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 66 Each channel is calibrated to the minimum and maximum values: -50 °C + 2 LSB → +150 °C 4095 - 2 LSB → For these two values, the measurement error = 0. 5-57 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 67 All modules are set up in pairs (base and variant module) at the factory. The vari- ant modules must not be exchanged. 5-58 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 68 The negative terminals for each input are connected to the ground. On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, “Icons”. 5-59 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 69 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in con- junction with PCD components. 5-60 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 70: Pcd2.W2X0, Analogue Inputs, 8 Channels, 10 Bit Resolution
(4 405 4847 0), for wires up to 1.5 mm² A signal with wrong polarity at an input, may cause that the measuring results at the other channels are significantly falsified. 5-61 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 71 – 10.0 V – 20 mA section Connection concept PCD2.W200 PCD2/3.W200 Power PCD PGND Earthing bar Shield Shield Shield Shield 5-62 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 72 Connection concept PCD3.W220 Pt1000 / Ni1000 Connection concept PCD3.W220Z02 NTC10 PCD2/3.W220 Power PCD Pt/Ni 1000 PGND Earthing bar Shield Shield Shield Shield 5-63 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 73 4 × 0…10 V and 4 × Pt1000 / Ni1000 PCD2/3.W220Z12 Power PCD PGND Earthing bar Shield Shield Shield Shield Shield Shield Shield Shield 5-64 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 74 A4 “Hardware Watchdog” For details, please refer to the , which describes the correct use of the watchdog in conjunction with PCD components. 5-65 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 75 Resistance measurement up to 2.5 kΩ Special temperature sensors or any other resistances up to 2.5 kΩ can be con- nected to the PCD2.W220. The digital value can be calculated as follows: 4092 • R (7500 + R) where 0 ≤ DV ≤ 1023 and R=the resistance to be measured in Ω. 5-66 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 76: Pcd2.W3X0, Analogue Inputs, 8 Channels, 12 Bit Resolution
W340: ± 50 VDC (permanent) W300 *): + 50 VDC (permanent) Overcurrent protection: W340: ± 40 mA (permanent) W310 *): + 40 mA (permanent) EMC protection: 5-67 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 77 Changing the jumpers On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, “Icons”. 5-68 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 78 ● The reference potentials of signal sources should be wired to a common GND connection (“–” and “COM” terminals). To obtain optimum measurement results, any connection to an earthing bar should be avoided ● If shielded cables are used, the shield should be continued to an external earthing bar. 5-69 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 79 GND connection. ● If screened cables are used, screening should be continued to an external earthing bar. ● Unused temperature inputs are to be connected to the logical ground. Mixed operation E3 E2 Distributor Distributor ‘V’ and ‘C’ Temp. 5-70 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 80 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-71 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 81 ± 0.25 °C 200 • DV T= - 178.1 + + 3.873 • 10 • (DV -2786) 2509 = temperature DV = digital value 5-72 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 82: Analogue Input Modules With Electricaly Isolation
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-73 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 83: Pcd2.W3X5, Analogue Inputs, 7 Channels, 12 Bit Resolution, Electrical Isolated
(from V+ bus) External current consumption: 0 mA Terminals: Pluggable 14-pole cage spring terminal block (4 405 5002 0), for wires up to 1.5 mm² 5-74 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 84 The voltage and current input signals are connected directly to the 14-pole terminal block (E0 … E 6 and COM). To minimize the amount of interference coupled into the module via the transmission lines, connection should be made according to the principle explained below. 5-75 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 85 Earthing bar Block diagram Galvanically μController separate interface DC / DC Converter I/O Bus +5 V GND Reference Voltage 2.5V PCD Bus Programming 5-76 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 86 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-77 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 87: Analogue Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-78 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 88: Pcd2.W4X0, Analogue Outputs, 4 Channels, 8 Bit Resolution
0.1 A (type PCD2.W410 only, for current tion: outputs) Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-79 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 89 Changing the jumpers On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, “Icons”. 5-80 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 90 (selectable with jumpers on type PCD2.W410) An external 24 V supply is required for current outputs VOLTAGE + 24 V CONTROLLED CURRENT SOURCE 4 (A2) R = 0...500 Ω 5-81 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 91 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-82 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 92: Pcd2.W6X0, Analogue Outputs, 4 Channels, 12 Bit Resolution
During the start, a voltage of 5 V will be at all outputs of the module PCD2.W600. The starting phase lasts 40 ms, afterwards 0 V will be put to the outputs. 5-83 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 93 Digital values Output signals Classic Simatic 4095 4095 27648 +20.1 mA 4075 4075 27513 +20 mA 2048 2048 13824 +10 mA 0 mA 0 mA 5-84 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 94 + 24 VDC tension de la source de courant 4 (A2) R = 0.. 500 Ω An external 24 V supply is required for current outputs. 5-85 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 95 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-86 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 96: Analogue Output Modules With Electrically Isolation
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-87 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 97: Pcd2.W6X5, Analogue Outputs, 6 (4) Channels
*E.g. RL=500 Ω → Ue = 20 … 3 0 V RL=0 Ω → Ue=10 … 2 0 V Terminals: Pluggable 14-pole spring terminal block (4 405 4998 0), for wires up to 1.5 mm² 5-88 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 98 1 LSB = 20.75 µV With this balance the nominal range (0 … 1 0 V) is now scaled 0 … 1 023, making it possible for the output value not to change on an increase of 1 LSB. 5-89 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 99 Connection for 0 … 2 0 mA (W615) + 24 VDC VOLTAGE CONTROLLED CURRENT SOURCE 4 (A2) R = 0...500 Ω An external 24 V supply is required for current outputs. 5-90 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 100 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-91 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 101: Analogue Input And Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-92 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 102: Pcd2.W5X0, Analogue Inputs/Outputs, 2 + 2 Channels
± 1 kV, with unshielded cables (IEC 801-4) ± 2 kV, with shielded cables Temperature error 0.3 % (across temperature range 0 … + 55 °C) 5-93 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 103 +10.0 V 3071 3071 20736 +7.5 V + 5.0 V 2047 2047 13824 +5.0 V 1023 1023 6912 +2.5 V -5.0 V –10.0 V 5-94 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 104 +10 V). If this should cause problems, XOB 16 (the cold-start routine) should be used to initialize both these outputs to zero or any desired cold-start value. 5-95 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 105 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components 5-96 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 106: Combined Analogue Input/Output Modules With Galvanic Isolation
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-97 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 107: Pcd2.W525 Combined Analogue Input/Output Modules With Galvanic Isolation
● All I/O-Channels are galvanically isolated to the Saia PCD and external power ® supply. (But all channels are galvanically connected to each other.) ● Every channel has two connection terminals. 5-98 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 108 Pt1000 (-50...400 ˚C) 4...20 mA Pt500 (-50...400 ˚C) Ni1000 (-60...200 ˚C) Resistor mode 0...2500 Ω How to configure the outputs Since the outputs are configured by software (with the corresponding FBox or FB), there is no need to configure the mode of operation of the outputs with any kind of jumpers or DIP-Switches. 5-99 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 109 Dependent on the Saia PCD speed, the transmission time of a single ® 16-Bit scaled output value takes typically 100 μs (on a PCD2.M480) or 600 μs (on a PCD2.M170). Filter ● Inputs There are two factors, which have filtering effects to the acquired values: ○ The base hardware filter with a time constant of 2 ms. This filter attenu- ates the input signal by 6 dB/decade at a cut-off frequency of 80 Hz. The second influence is caused by software and results in a delay of ○ the acquired value for 2 ms with a notch filter characteristics at 500 Hz if no software based 50 Hz / 60 Hz filter is selected. 5-100 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 110 Outputs General: Resolution: 12 Bit Number of channels: Galvanic isolated to Saia PCD ® Galvanic isolated to external supply: Galvanic isolated between other channels: 5-101 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 111 2.5 W (depends on output load) Terminal: PCD2 Pluggable 14-pole screw terminal (PCD2.W525; O no. 4 405 5002 0, will be delivered with the module), both for wires up to 1,5 mm² 5-102 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 112 Load_Current / Load_Voltage (Register n+4) On this register (Bit 0 to 15) the actual current or voltage value is displayed. ■ current in [μA] (0…20’000) ■ voltage in [mV] (0…10’000) 5-103 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 113 Bit 4…7 CH1 Status Bit 8…11 CH2 Status Bit 12…15 CH3 Status Table input status: Description Over Temperature Not Calibrated Over Range Under Range 5-104 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 114 Load Resistance too low. Only for outputs in voltage mode. Occurs typically in case of short circuit Over Temperature Not Calibrated Over Range Under Range 5-105 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 115: Analogue Weighing Modules
Saia PCD and the external +24 V are disconnected from the power supply. ® The module PCD2.W7x0 is described in the manual 26-833. 5-106 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 116: Analogue Thermocouple Modules
Saia PCD and the external +24 V are disconnected from the power supply. ® The module PCD2.W745 is described in the manual 26-796. 5-107 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 117: Fast Counting Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-108 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 118: Pcd2.H100, Counting Module Up To 20 Khz
(FB). Count modes: Selectable with jumper Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-109 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 119 Changing the jumpers On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, “Icons”. 5-110 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 120 Up/down counting mode for 2-phase incremental shaft encoder at inputs A and B. Input A Input B Clock Counter Input A Input B Clock Counter 5-111 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 121 … 6 5,535 (normal case) b) count range exceeding 65,535 Case a): Resetting the counter flag results in a simultaneous reset of the CCO output. 50'000 Counter Flag Reset Enable The “Reset-Enable” should be activated before the counter reaches zero. 5-112 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 122 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-113 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 123: Pcd2.H110, General Purpose Counting / Measuring Module Up To 100 Khz
0 … + 55 °C without forced ventilation, storage: -20 … + 85 °C Noise immunity: EC mark according to EN 61 000-6-3 and EN 61 000-6-2 5-114 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 124 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-115 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 125: Ssi Interface Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-116 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 126: Pcd2.H150, Ssi Interface Module For Absolute Encoder
Circuit type: positive switching Output delay: typically 50 µs, max. 100 µs, ohmic load Power supply Internal current consumption: 25 mA (from +5 V bus) 5-117 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 127 LED 4: State of output 12 LED 5: State of output 13 LED 6: State of output 14 LED 7: State of output 15 5-118 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 128 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-119 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 129: Motion Control Modules For Stepper Motors
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-120 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 130: Pcd2.H210, Motion Control Module For Stepper Motors
Output “DIR” (direction of motor rotation) Terminal 6 programmable as required Terminal 7 programmable as required Switching capacity: 0.5 A each in the range 5 … 3 2 V, residual ripple max. 10 % Short circuit protection: Electrical isolation: 5-121 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 131 LED 4: Voltage at output 0: LED 5: Voltage at output 1: LED 6: Voltage at output 2 LED 7: Voltage at output 3 *) status inverted when used as a limit switch 5-122 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 132 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-123 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 133: Motion Control Modules For Servo-Motors
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 5-124 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 134: Pcd2.H31X, Motion Control Module For Servo-Motors, 1-Axis Encoder
Analogue controller output: resolution 12 bit (with sign bit) Short circuit protection: Electrical isolation: Output voltage *): ±10 V, accuracy of adjustment ±5 mV Circuit type: positive switching 5-125 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 135 ® function blocks (FB). Terminals: Pluggable 10-pole screw terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-126 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 136 = output for 5 V supply to encoder (300 mA max.) = analogue controller output A, B, IN = non-inverted encoder signals /A, /B, /IN = inverted encoder signals 5-127 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 137 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-128 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 138: Pcd2.H32X, Motion Control Modules For Servo-Drives
Analogue controller Velocity set point ± 10 V output (resolution 12 bit) Counting frequency max. 125 kHz for H320/5 max. 250 kHz for H322/7 5-129 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 139 Setting accuracy ± 5 mV. Balancing output voltage is carried out in the factory, and the value is stored in a digitally programmable potentiometer 5-130 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 140 ® programmed function blocks (FB). Terminals: Pluggable 10-pole spring terminal block (4 405 4847 0), for wires up to 1.5 mm² 5-131 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 141 State of controller On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, “Icons”. 5-132 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 142 Cable break SSI_timeout_1s2 SSI timeout OK_LED_1_2 State of controller (OK LED) HostIOError_1_2 Host I/O error ( _1s2 selection of axis via “Axis Select” output) ( _1_2 affects whole module) 5-133 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 143 For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 5-134 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 144: Input/Output (I/O) Modules For Pcd3
16 outputs 0.5 A, 24 V 6-28 connection via 34-pole ribbon connector PCD3.A465 16 O 16 outputs 0.5 A, 24 V 6-30 connection via 24-pole spring terminal block Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 145 8 inputs 12 bit, resolution ‹ 0.1 °C Pt1000 A / B 6-65 PCD3.W380 8 I 8 analogue inputs 13 bit, Diverse 2× K configuration via software Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 146 Pt 500 / 1000, Ni1000 0 … 1 0 V, + 2 A + 2 analogue outputs, 12 bit 0(4) … 2 0 mA Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 147 Document-no 26/737. ) Non-pluggable cage clamp terminals ) Up to max.300 mA for the encoder, this current also loads the +5 V bus on the module Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 148 Connecting cable 2.5 m PCD3 web server↔PC 4 310 8686 0 Preprinted tapes 4 329 4819 0 Labelling plates 4 310 8723 0 Snap-on clips incl. generic labels, Set of 10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 149: Connector Types
4 405 5027 0 (Typ G) 4 405 5028 0 (Typ H) 4 405 4934 0 (Typ J) Compounds between module holders PCD3.K010 PCD3.K106 / K116 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 150 1.0 mm through 1,5 mm to 2.5 mm Screwdrivers of type SDI 0.4 × 2.5 × 80 should be used (max. width: 2.5 mm). Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 151: Current Consumption Of The Modules
¹) These I/O modules cannot currently be used with the PCD3 RIO head station ) for H311: up to max. 300 mA for the encoder, this current also loads the +5V bus on the module Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 152: External Input Voltage
10% PCD3.H210 Motion control module 5…32 V smoothed, max.ripple 10% PCD3.H310 Motion control module 24 V (19…32 V smoothed, max.ripple 10%) PCD3.H311 Motion control module Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 153: Example I/O Modules
Press top part onto bottom until you hear the snap-in clips engage. Ensure that all four clips are correctly engaged. 6-10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 154: Digital Input Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24V are disconnected from the power supply. ® 6-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 155: Pcd3.E110/111/112/116, 8 Digital Inputs
(4 405 4955 0), both for wires up to 2.5 mm² LEDs and connection terminals Terminal 0 LED 0...7 Terminal Description Label – Address Label Terminal 9 6-12 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 156 For details, please refer to the section A4 “Hardware Watchdog”, which describes the cor- rect use of the watchdog in conjunction with PCD components. 6-13 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 157: Pcd3.E160/161, 16 Digital Inputs, Ribbon Cable Connector
3-wire sensors to individual terminals for Signal, Plus and Minus; terminal adapters for connecting 16 I/Os with and without LED and relay interface; and terminal adapters with changeover contacts for signal conversion for digital output modules. Further information can be found in the Manual on "System cables and connection system" 26/792. 6-14 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 158 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-15 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 159: Pcd3.E165/166, 16 Digital Inputs, Cage Clamp Terminal Connectors
Pluggable 24-pole spring terminal block (4 405 4956 0), for Ø up to 1 mm², LEDs and connection terminals LED 0...15 Terminals Description Label – – – – Address Label 22 23 6-16 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 160 In this case, the last input with address 255 cannot be used. For details, please refer to the section “A4Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-17 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 161: Digital Input Modules, Electrically Isolated From The I/O Bus
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24V are disconnected from the power supply. ® 6-18 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 162: Pcd3.E500, 6 Digital Inputs, Electrically Isolated From The I/O Bus
(4 405 4954 0) or pluggable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² Switch on/off level: 250VAC 80VAC 40VAC 0VAC 6-19 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 163 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-20 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 164: Pcd3.E610/613, 8 Digital Inputs, Electrically Isolated From The I/O Bus
Plug-in 10-pole spring terminal block (4 405 4954 0) or Terminals: pluggable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² 6-21 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 165 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-22 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 166: Digital Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24V are disconnected from the power supply. ® 6-23 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 167: Pcd3.A300, 6 Digital Outputs For 2 A Each
2.5 mm² LEDs and connection terminals LED 0...7 Terminal 0 Terminal Description Label 24VDC – Address Label Terminal 9 6-24 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 168 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD3 components. 6-25 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 169: Pcd3.A400, 8 Digital Outputs For 0.5 A Each
2.5 mm² LEDs and connection terminals LED 0...7 Terminal 0 Terminal Description Label 24VDC – Address Label Terminal 9 6-26 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 170 CPUs. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-27 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 171: Pcd3.A460, 16 Digital Outputs For 0.5 A Each, With Ribbon Cable Connector
34-pole ribbon cable connector LEDs and connection terminals LED 0...15 Terminals – – – – Description Label – – – – Address Label 33 34 6-28 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 172 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-29 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 173: Pcd3.A465, 16 Digital Outputs For 0.5 A Each
Pluggable 24-pole spring terminal block (4 405 4956 0), for Ø up to 1 mm², LEDs and connection terminals LED 0...15 Terminals Description Label – – – – Address Label 22 23 6-30 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 174 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-31 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 175: Digital Output Modules, Electrically Isolated
The Annex, Section A.3 "Relay contacts" contains measurement details and suggested wiring for the relay contacts. For safe switching and a long service life, these figures must be observed. 6-32 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 176: Pcd3.A200, 4 Relays With Make Contacts, With Contact Protection
With external protective diode With reverse voltage protection These ratings are not UL-listed The Annex, Section A.3 "Relay contacts" contains measurement details and suggested wir- ing for the relay contacts. For safe switching and a long service life, these figures must be observed. 6-33 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 177 If this is too high, it is recommended to use a PCD3.A220 module (without contact protection). Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-34 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 178: Pcd3.A210, 4 Relays With Break Contacts, With Contact Protection
With external protective diode With reverse voltage protection These ratings are not UL-listed The Annex, Section A.3 "Relay contacts" contains measurement details and suggested wir- ing for the relay contacts. For safe switching and a long service life, these figures must be observed. 6-35 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 179 Relay energized (contact open): LED on Relay reset (contact closed): LED off 24 V must be connected to the +/- terminals. Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-36 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 180: Pcd3.A220, 6 Relays With Make Contacts, Without Contact Protection
With reverse voltage protection These ratings are not UL-listed The Annex, Section A.3 "Relay contacts" contains measurement details and suggested wir- ing for the relay contacts. For safe switching and a long service life, these figures must be observed. 6-37 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 181 LED on Relay reset (contact open): LED off 24 V must be connected to the +/- terminals. Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-38 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 182: Pcd3.A251, 8 Relays, 6 With Changeover Contacts
*) Higher voltages are not allowed for this module because clearances between circuit paths too small. The Annex, Section A.3 "Relay contacts" contains measurement details and suggested wir- ing for the relay contacts. For safe switching and a long service life, these figures must be observed. 6-39 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 183 LED on Relay reset (contact open): LED off 24 V must be connected to the +/- terminals. Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-40 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 184: Pcd3.A410, 8 Digital Outputs For 0.5 A Each, Electrically Isolated
Plug-in 10-pole spring terminal block (4 405 4954 0) or pluggable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² 6-41 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 185 It is recommended that each module should be separately pro- tected with a fast-blow (S) 4 A fuse. Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-42 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 186: Digital Output Modules For Manual Operation, Electrically Isolated
Light and shade module, with 2 make contacts The Annex, Section A.3 "Relay contacts" contains measurement details and suggested wir- ing for the relay contacts. For safe switching and a long service life, these figures must be observed. 6-43 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 187: Pcd3.A810, Digital Manual Control Module With 4 Relays
12 grouped strands, numbered, 2.5 m long (PCD3.K810) The supply to the relay coils is not electrically isolated from the Saia PCD side. ® General technical specifications as per CL-EPC-015 Rev. 02 6-44 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 188 If there is no external supply to the relay coils, the LED does not light up and the relays are not activated. There is no error message to the Saia PCD where the electrical supply is not pres- ® ent. 6-45 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 189 - just as with normal output modules. The operating mode (Auto or Manual) for each channel can be read at input addresses 8…11; "0” = Auto; “1” = Man. 6-46 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 190 If a PCD3.K106/116 cable is used to connect to the next module holder, do not plug module into Slot 3 (far right). Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. PCD3.K106/116 cable, hardware version B, with 90° angled connector 6-47 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 191: Pcd3.A860, Digital Light And Shade Module, With 2 Make Contacts
1 x pluggable 6-pole cage clamp terminal block (4 405 5028 0), for wires up to 1.0 mm², or as above with 6 grouped strands, numbered, 2.5 m long (PCD3.K861) 6-48 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 192 Input 1 (skylight 1 / blind motor down) Uext (pin 1) – GND (pin 2) external supply + 24 V The GND connections are fitted to the circuit board. 6-49 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 193 FBox or via the inputs (blind/light switches) on the module. The ® choice of function and initialisation with the various times is handled exclusively by 6-50 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 194 If an output is switched to hold mode, this will stop as soon as a new input pulse is detected, regardless of which key (direction) is pressed. Input Input oder 1 Ø > hold-time Output move-time 6-51 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 195 To use the module in an xx7 control requires FBs, which can be provided later on request. They do not have to be implemented in the "IO Builder". 6-52 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 196 If a PCD3.K106/116 cable is used to connect to the next module holder, do not plug module into Slot 3 (far right). Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. PCD3.K106/116 cable, hardware version B, with 90° angled connector 6-53 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 197: Digital Combined Input/Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24V are disconnected from the power supply. ® 6-54 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 198: Pcd3.B100, Combined With 2 Inputs + 4 Digital I/Os
*) If the state of a combined output is to be read off, voltage U must be at least 17 V as the state and the LED are displayed via the input. 6-55 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 199 MOS-FET can be destroyed, as it is not short circuit protected. For this reason, only positive-switching contacts should be used. 6-56 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 200 It is recommended that each module should be separately pro- tected with a fast-blow 3.15 A fuse. Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-57 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 201: Analogue Input Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6-58 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 202: Pcd3.W2X0, Analogue Inputs, 8 Channels, 10 Bit Resolution
Plug-in 10-pole spring terminal block (4 405 4954 0) or Terminals: pluggable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² Input signals with incorrect polarity significantly distort the measurements on the other channels. 6-59 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 203 – 10.0 V – 20 mA Connection concept PCD3.W200 PCD2/3.W200 Power PCD PGND Earthing bar Shield Shield Shield Shield 6-60 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 204 Connection concept PCD3.W220 Pt1000 / Ni1000 Connection concept PCD3.W220Z02 NTC10 PCD2/3.W220 Power PCD Pt/Ni 1000 PGND Earthing bar Shield Shield Shield Shield 6-61 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 205 4 × 0…10 V and 4 × Pt1000 / Ni1000 PCD2/3.W220Z12 Power PCD PGND Earthing bar Shield Shield Shield Shield Shield Shield Shield Shield 6-62 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 206 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-63 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 207 Resistance measurement up to 2.5 kΩ Special temperature sensors or any other resistances up to 2.5 kΩ can be con- nected to the PCD3.W220. The digital value can be calculated as follows: 4092 • R DV = (7500 + R) where 0 ≤ DV ≤ 1023 and R = the resistance to be measured in Ω. 6-64 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 208: Pcd3.W3X0, Analogue Inputs, 8 Channels, 12 Bit Resolution
10.5 ms W310: typically 12.4 ms W340 typically 7.8 ms typically 24.2 ms typically 24.2 ms W350: typically 16.9 ms W360: typically 16.9 ms 6-65 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 209 *) No negative input voltage should be applied on these modules. LEDs and connection terminals Terminal – LED 0...7 Terminal 0 – Description Label – Address Label Terminal 9 – – 6-66 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 210 Changing the jumpers On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, "Icons" 6-67 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 211 (“–” and “COM” terminals). To obtain optimum measurement results, any connection to an earthing bar should be avoided. ● If screened cables are used, screening should be continued to an external earthing bar. 6-68 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 212 ● If screened cables are used, screening should be continued to an external earth- ing bar ● Unused temperature inputs are to be connected to the "COM" Mixed operation E3 E2 Distributor Distributor ‘V’ and ‘C’ Temp. 6-69 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 213 0...20 mA 24 VDC Tempera- ture ϑ 4...20 mA* PCD3.W310/340 *4...20 mA via userprogram Two-wire transducers need a 24 V -supply in the measuring trunk. 6-70 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 214 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-71 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 215 ± 0.25 °C 200 • DV T= - 178.1 + + 3.873 • 10 • (DV - 2786) 2509 = temperature DV = digital value 6-72 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 216: Analogue Input Modules, Electrically Isolated From The I/O Bus
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6-73 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 217: Pcd3.W3X5, Analogue Inputs Electrically Isolated From The I/O Bus
(from V+ bus) External current consumption: 0 mA Terminals: Pluggable 14-pole spring terminal block (4 405 4998 0), for Ø up to 1.5 mm², 6-74 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 218 (I0…I6 and COM). To minimize the amount of interference coupled into the module via the transmission lines, connection should be made according to the principle explained below. 6-75 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 219 Earthing bar Block diagram Galvanic μController separated serial Interface DC / DC Converter I/O - Bus +5 V GND Reference- Voltage 2.5V PCD - Bus 6-76 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 220 PCD3.W3x5 Programming For programming the modules PCD3.W3x5, an FBox is available. xx7 and RIOs: the firmware reads in the values according to the configuration (I/O Builder or network configurator). Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-77 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 221: Analogue Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 6-78 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 222: Pcd3.W4X0, Analogue Outputs, 4 Channels, 8 Bit Resolution
Plug-in 10-pole spring terminal block (4 405 4954 0) or pluggable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² *) Factory setting 6-79 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 223 0…20 mA 4…20 mA Digital values Classic Simatic 27648 10.0 V 20 mA 20 mA 13842 5.0 V*) 10 mA*) 12 mA*) 4 mA *) The exact values are 1/255 higher 6-80 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 224 VOLTAGE + 24 V CONTROLLED An external 24 V sup- CURRENT SOURCE 4 (A2) ply is required for current outputs. R = 0...500 Ω 6-81 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 225 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-82 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 226: Pcd3.W6X0, Analogue Outputs, 4 Channels, 12 Bit Resolution
During start-up, a voltage of 5 V is sent to all outputs of the W600 module. The start-up phase lasts 40 ms, then 0 V is sent to the outputs. 6-83 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 227 Digital values Output signals Classic Simatic 4095 4095 27648 +20.1 mA 4075 4075 27513 +20 mA 2048 2048 13842 +10 mA 0 mA 0 mA 6-84 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 228 Current outputs have been laid out for unipolar mode. Bipolar mode is possible, but for the negative half of this operation the output is 0 mA. 6-85 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 229 Block diagram /IOOUIT IODIN Data /IOWRITE IODOUT I/MS0 IOA0 IOA1 IOA2 IOA3 Filter +15V Unipolar/ DC/DC -15V Ref. Bipolar voltage switch 2.500V 6-86 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 230 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-87 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 231: Analogue Output Modules, Electrically Isolated From The I/O Bus
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6-88 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 232: Pcd3.W6X5, Analogue Outputs Electrically Isolated From The I/O Bus, 6(4) Channels, 10 Bit Resolution
RL•20 mA + 10…20 V *e.g. RL=500 Ω → Ue = 20…30 V RL=0 Ω → Ue=10…20 V Terminals: Pluggable 14-pole spring terminal block (4 405 4998 0), for Ø up to 1.5 mm², 6-89 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 233 This range is broken down on a 10 bit scale (1024 steps), as before. The result is the following LSB resolution: PCD3.W605: 1 LSB = 10.38 µV PCD3.W615: 1 LSB = 21.7 µA PCD3.W625: 1 LSB = 20.75 µV 6-90 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 234 (PCD3.W615) VOLTAGE + 24 V CONTROLLED CURRENT SOURCE 4 (A2) R = 0...500 Ω An external 24 V supply is required for current outputs. 6-91 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 235 Ref erence - -Uin Voltage 2.5V PCD - Bus Programming For programming the modules PCD3.W6x5, an FBox is available. xx7 and RIOs: the firmware reads in the values according to the configuration (I/O Builder or network configurator). Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-92 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 236: Analogue Combined Input/Output Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6-93 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 237: Pcd3.W500, Analogue Inputs/Outputs, 2 + 2 Channels
Plug-in 10-pole spring terminal block (4 405 4954 0) or Terminals: pluggable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² 6-94 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 238 +10.0 V +10.0 V 3071 3071 20736 +7.5 V +5.0 V 2047 2047 13824 +5.0 V 1023 1023 6912 +2.5 V -5.0 V –10.0 V 6-95 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 239 Changing the jumpers On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, "Icons" 6-96 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 240 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-97 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 241: Analogue Combined Input/Output Modules, Electrically Isolated
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6-98 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 242: Pcd3.W525 Analogue Combined Input/Output Module With Electrical Isolation
● All I/O channels are electrically isolated from the Saia PCD and the external ® power supply. (but all channels are electrically connected to each other). ● Each channel has two connections. 6-99 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 243 0...10 V 0...20 mA Pt1000 (-50...400 ˚C) 4...20 mA Pt500 (-50...400 ˚C) Ni1000 (-60...200 ˚C) Resistor mode 0...2500 Ω Configuration of outputs As the outputs are configured using software (with the relevant FBox or FB), it is not necessary to configure the operating mode of the outputs using jumpers or DIP switches. 6-100 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 244 ○ Depending on the speed of the Saia PCD , the transmission time for each ® individual output value scaled to 16 bit (12 bit → 16 bit) is normally 100 μs. 6-101 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 245 Resolution for Ni1000; range -60 … 2 00 °C 0.1 °C Resolution for resistor; range 0 … 2 500 Ω 0,2 Ω Shunt capacity for temp sensor / resistor: 2.5 mW max. 6-102 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 246 24 V ±4 V smoothed Current consumption: max. 2.5 W (depending on output load) Terminals: Plug-in 14-pole screw clamps (PCD3.W525; item no: 4 405 4998 0) for cables up to 1.5 mm² 6-103 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 247: Analogue Manual Control Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24 V are disconnected from the power supply. ® 6-104 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 248: Pcd3.W800, Analogue Manual Control Module With 4 Output Channels, 0
Pluggable 8-pole cage clamp terminal block Connections (4 405 4934 0), for wires up to 1.5 mm², or as above with 8 grouped strands, numbered, 2.5 m long (PCD3.K800) 6-105 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 249 %. For this purpose, the appropriate parameters should be set to 0…1,000 in the FBox, corresponding to 0…100% in the HeaVAC library. 6-106 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 250 Output +14V Amplifier 2→1 +3.3V Output Amplifier Programming For programming the modules PCD3.W800, an FBox is available. xx7 and RIOs: the firmware reads and writes the values according to the configuration (I/O Builder or network configurator) Watchdog: This module can be used on all base addresses; there is no interaction with the watchdog on the CPUs. 6-107 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 251 If a PCD3.K106/116 cable is used to connect to the next module holder, do not plug module into Slot 3 (far right). PCD3.K106/116 cable, hardware version B, with 90° angled connector. 6-108 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 252: Weighing Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia PCD and the external +24?V are disconnected from the power supply. ® 6.15.1 PCD3.W7x0 The PCD3.W7x0 module is described in Manual 26-833. 6-109 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 253: General-Purpose Temperature Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6.16.1 PCD3.W745 The PCD3.W745 module is described in Manual 26-796. 6-110 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 254: Counting And Motion Control I/O Modules
I/O modules and I/O terminal blocks may only be plugged in and removed when the Saia and the external +24?V are disconnected from the power supply. ® 6-111 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 255: Pcd3.H100, Counting Module Up To 20 Khz
Programming: Based on Saia PCD user program and pre-programmed ® function blocks (FB). There are other FBs for use in the RIO head station. 6-112 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 256 Changing the jumpers On this circuit board there are components that are sensitive to electrostatic discharges. For further information, refer to Appendix A1, "Icons" 6-113 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 257 Up/down counting mode for 2-phase incremental shaft encoder at inputs A and B. Input A Input B Clock Counter Input A Input B Clock Counter 6-114 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 258 0…65,535 (normal case) b) count range exceeding 65,535 Case a): Resetting the counter flag results in a simultaneous reset of the CCO output. 50'000 Counter Flag Reset Enable The “Reset-Enable” should be activated before the counter reaches zero. 6-115 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 259 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-116 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 260: Pcd3.H110, Counting Module Up To 100 Khz
Programming: Based on Saia PCD user program and pre-programmed ® function blocks (FB). There are other FBs for use in the RIO head station. 6-117 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 261 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-118 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 262: Pcd3.H150, Ssi Interface Module For Absolute Encoder
(from +5 V bus) Internal current consumption: 0 mA (from V+ bus) External current consumption: For all outputs max. 2 A, ripple max. 10 % 6-119 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 263 LEDs and connection terminals LED 0...7 Terminal 0 Terminal LEDs /CLK Clock Data Description Label – Address Label In- / Outputs Terminal 9 /CLK 6-120 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 264 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-121 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 265: Pcd3.H210, Motion Control Module For Stepper Motors
0.5 A each in the range 5…32 V, residual ripple max. 10% Short circuit protection: Electrical isolation: Voltage drop: max. 0.3 V at 500 mA 6-122 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 266 LED 4: Voltage at output 0: LED 5: Voltage at output 1: LED 6: Voltage at output 2 LED 7: Voltage at output 3 *) status inverted when used as a limit switch 6-123 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 267 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-124 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 268: Pcd3.H31X, Motion Control Module For Servo-Motors, 1-Axis Encoder
Analogue outputs for PCD3.H310/311 Analogue controller output: resolution 12 bit (with sign bit) Short circuit protection: Electrical isolation: ±10 V, accuracy of adjustment ±5 mV Output voltage *): 6-125 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 269 Plug-in 10-pole spring terminal block (4 405 4954 0) or plug- Terminals: gable 10-pole screw terminal block (4 405 4955 0), both for wires up to 2.5 mm² 6-126 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 270 = output for 5V supply to encoder (300 mA max.) = analogue controller output A, B, IN = non-inverted encoder signals /A, /B, /IN = inverted encoder signals 6-127 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 271 255 cannot be used. For details, please refer to the section A4 “Hardware Watchdog”, which describes the correct use of the watchdog in conjunction with PCD components. 6-128 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 272: Miscellaneous Modules
Saia-Burgess Controls AG I/O modules PCD3 Miscellaneous modules 6.18 Miscellaneous modules PCD3.S100 Workshop simulator unit 6-129 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 273 External current consumption: Use for workshops / training courses, mounted in PCD3. Compatibility: Mxxxx, PCD3.C100, PCD3.C200 and PCD3.T76x units Terminals: No connections for external wiring 6-130 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 274 3) First insert the bus plate, then locate the front plate on the module holder. 4) Fix with the two screws provided. 6-131 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 275 Saia-Burgess Controls AG PCD2.B160 & PCD3.B160 Cover PCD2.B160 & PCD3.B160 Digital Input&Output-module with 16 I/O Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 276 The I/O module can be placed on any slot of a PCD1.M2_, PCD2.M5_, PCD3.M and their corresponding IO-Extension modules (except slot 15 because of the watch dog - I/O address 255). Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 277 Mixed In-/Output IO_7 IO_15 Mixed In-/Output GND extern +24 V extern 7.2.2 LED signalization The module has 16 LEDs. Each channel has its own LED. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 278 I/O_3 I/O_4 I/O_5 I/O_6 I/O_7 24 V X0 / X1 The supply pins of each connector must be powered. Be careful of the power polarity. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 279: Output Wiring
Be careful of the power polarity. Fuse: It is recommended that each supply connection should be separately protected with a fast-blow (S) fuse. The value depends on the application. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 280: Label Editor
I/O 10 I/O 10 I/O 11 I/O 11 I/O 12 I/O 12 I/O 13 I/O 13 I/O 14 I/O 14 I/O 15 I/O 15 Slot# 1 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 281: Bloc Diagram
Saia-Burgess Controls AG PCD2.B160 & PCD3.B160 Hardware 7.2.9 Bloc Diagram + 24V Input μC Logic ENABLE SENSE Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 282: Configuration In Pg5 Device Configurator
These outputs are in high-impedance. Per default all channels of the modules act as input. They are configured during the power-up sequence of the PCD CPU. After a first use, the module configuration is saved into flash memory and is loaded at power-up. To use the PCDx.B160 module no F-Boxes are needed. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 283 Delete the media & address that are not assigned to the outputs . Outputs 4..7 Delete the media & address that are not assigned to the outputs . Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 284: Media Mapping
For example: if there is a short circuit on output 0 then the outputs 0 & 1 will be in high impedance and their respective status flags are set. The flags will be: RdOutputError = 00000000 00000011. 15:0 RdOutputError Control by pairs 7.4.1.3 WrDigitalOutput This array of 16 flags contains the value you want writing on the outputs. Each flag corresponds to one output. If you write a flag whose I/O is not configured in output, nothing happens. 15:0 WrDigitalOutput 7-10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 285: Direct Input Or Output Access In Il
RD_DIGITAL_IO_0TO15, you can do a mask. 15:0 MASK_RD_DIGITAL_OUTPUT_0TO15 IL example: RDPW IO.Slot0.IOAccess.RD_DIGITAL_IO_0TO15 IO_0_15 MASK O.Slot0.IOAccess.MASK_RD_DIGITAL_OUTPUT_0TO15 IO_0_15 MASK OUT_0_15 7-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 286: Rd_Output_Error_0To15
X as a numeric value to text X.YZ YZ as a numeric value to text X.YZ Example: if the RD_FIRMWARE_VERSION = 00000010 00000011 then the firmware version is 2.03. IL example: RDPW IO.Slot0.IOAccess.RD_FIRMWARE_VERSION FW_VERSION 7-12 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 287: Rd_Module_Status
This symbol is used to write the outputs. Each bit corresponds to one output. If you write a bit whose I/O is not configured in output, nothing happens. 15:0 WrDigitalOutput IL example: Data_Out 0FFFFH WRPW IO.Slot0.IOAccess.WR_DIGITAL_OUTPUT_0TO15 Data_Out 7-13 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 288: Error Pcd Xob 13
■ If module is not present into the PCD slot and Program tries to access it with ‘Direct Access Instructions’ ■ During an internal reset of the module If XOB13 is not programmed then Error Flags is set. 7-14 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 289 In case of reset of the module (Watchdog UC), XOB13 happens if PCD try access to the module during restart. 7-15 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 290: Pcd2.W380 & Pcd3.W380
Saia-Burgess Controls AG PCD2.W380 & PCD3.W380 Cover PCD2.W380 & PCD3.W380 8 analogue configurable inputs Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 291: Pcd2/3.W380, 8 Analog Configurable Inputs
Input channels Input channels 0 to 3 4 to 7 PGND LED ERR R Input protecions configuration switches Power FPGA I/O Bus Figure 1: Module overview Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 292: Inputs Connection
● In supplement, 2 ground connections per connector (pins 8 and 9). One of this pin should be used for a protective ground connection. ● Wires up to 1 mm². Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 293: Specifications
Min. number of I/O Bus accesses to read one channel 28 (~28 us) Temperature sensors Pt1000, Ni1000 and Ni1000L&S. ** Temperature sensors NTC10k and NTC20k. *** Recommended filter, configured by default in Device Configurator. Table 1: Technical data of the module Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 294: Technical Data Of Inputs
Even in bad measuring conditions with Pt/Ni1000 sensors with a low thermal coupling as 4 mW/K, the maximal error produced by the sen- sors self-heating is lower than 0.3°C. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 295 This is the output value of the FBox for linearization. The module gives a voltage 5’000mV.0 … 5’000 mV. Table 4: Inputs specifications for LM235 For an example of the utilization of a LM235 sensor, please see the chapter 4 “Example of linearization”. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 296: Input Wiring
Input 220n Figure 3: Equivalent schematic of input in temperature and resistance mode For current measurements, a shunt of 225 Ω is connected to the ground. Eingang 220n Figure 4: Equivalent schematic of input in "current" mode Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 297: Input Values Acquisition
The module is able to acquire and convert the each channel one by one, with a total cycle time of 680μs: CH0 à CH1 à CH2 à CH3 à CH4 à CH5 à CH6 à CH7 à CH0 à ... 680 μs Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 298: Configurable Digital Filters
+210.3 °C Ni 1000 L&S –30.0 °C +130 °C Diode 0 … 5’000 mV k. A. 4’999 mV Table 5: Limits for Out Of Range Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 299: Input Protections
±20 V. I > 30 mA Switch Vz = 13 V opened ¹ HW version ‘A’ and ‘A1’ : Limit = ±24 mA 8-10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 300: Protection Mode
An input channel has been automatically put in pro- tection mode, because the module detects a situation which can cause important damages to hardware. 8-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 301: Block Diagram
Figure 7: Global diagram of module structure conception The configuration of the module is done in PG5 Device Configurator. The user program can read the input values or input configurations by specific registers. Preparing the PLC system The PCD used for the module PCDx.W380 must be updated with a firmware version 1.22.28 or higher. Please, download the last firmware version from the support website and load it in the PCD with the PG5 Firmware Downloader Tool. 8-12 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 302: Module In Pg5 Environment
This module can only be used with the software version PG5 2.1.300 or higher. Please, verify if your system is up-to-date. You find the last PG5 version on the support Website www.sbc-support.com. 8.3.2 Choosing the module Figure 8: List of modules in PG5 8-13 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 303: Inputs Configuration
The module can be used by two ways: ● With media mapping ● With direct access The two possibilities are described in the next chapter. Figure 10: PG5, inputs configuration (2) Figure 11: PG5, inputs configuration (3) 8-14 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 304 ■ IO.Slot0.ModuleErrors ■ IO.Slot0.OutOfRange This information can be read as registers or flags. It can be configured in the de- vice configurator: Figure 13: Media type for diagnostic The behavior of the diagnostic bits is the same for the two types. 8-15 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 305 ■ Protection mode: An input channel has been automatically put in protection mode, because the module detects a situation which can cause important damages to hardware. 8-16 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 306 Table 7: Description of OutOfRange register The “out of range” status bit means that the converted value is out of the specified range. The input value stay at the minimum or other maximum value allowed. The mode “VOLTAGE” hasn’t out of range detection. 8-17 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 307 R 9 and the bits 8 to 31 stay ‘0’. The register MODULE_ERRORS must be read cyclically even if they are not used in the user program. 8-18 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 308: Example Of Linearization
2-terminal zener too. This FBox can be used to enter the own tables for the conversion of a voltage value in a temperature value. The desired channel must be configured in mode “Diode 0…5000 mV”. 8-19 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 309: Pcd2.G200
Saia-Burgess Controls AG PCD2.G200 Cover PCD2.G200 Multifunction module (2 sockets side-by-side) Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 310: Overview Pcd2.G200
(2 × 0…10 V, 4 × selectable 0…10 V, Pt/Ni1000 or 0…20 mA, 2 × Pt/Ni1000 ■ 8 analogue outputs 0...10 V (10 Bit) Slot 1 - Analog Slot 0 - Digital Outputs Inputs Inputs Outputs Figure 1: Module overview Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 311: Specifications
(Umax = ±34 V) LEDs Terminals 1 plug-in spring-load terminal block, 10-pole, 3.5 mm for wiring up to 1 mm², black Table 1: Technical Data Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 312 Terminals 1 plug-in spring-load terminal block, 10-pole, 3.5 mm for wiring up to 1 mm , orange Table 2: Technical data of the module Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 313: Resolution Of The Analogue Inputs
Only one switch per channel has to be on, except in the 0…300 kΩ range where the T and the V switch must be on. The above picture shows the default setting (all on T) where all inputs are config- ured in the temperature measurement mode. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 314: I/O Connection
Figure 4: Inputs connections Preparing the PLC system 9.3.1 CPU FW The analog inputs/outputs can be mapped in the device configurator. Therefore the PCD firmware must be version PCD1.M2xx0_1.22.28, rsp. PCD2.M5xx0_1.22.28 or newer. Older PCD’s can be updated by downloading a new FW with the PG5 firmware download tool: Figure 5: Firmware Downloader Tool Actual FW can be find on the support website www.sbc-support.com. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 315: Preparing
The PCD2.G200 can be selected from the Multi-Function Modules and placed on Slot0 for PCD1: Figure 6: Device Configurator For PCD1 systems only the Slot0 is allowed. For PCD2 systems only the even slots (0,2,4,6) are allowed. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 316 DIP switch position can not be read by the CPU. For the Analog Inputs 6 and 7 there are the following options: Figure 10: Range selection AI6 / AI7 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 317 O0…O3 (+BaseAddress of the slot). The digital Inputs can be addressed directly on I4…I7 (+BaseAddress of the slot). They can also be mapped like any standard digital module. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 318: Media Mapping
For „mixed“ I/O Modules as the PCD2.G200 the digital outputs have also a input symbol IO.Slot0.RdDigitalOutput0…3 , but these are not used in this case. To write the outputs only the symbols IO.Slot0.WrDigitalOutput0…3 are used. The effective addresses can be seen in the Data List View: Figure 14: effective addresses 9-10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 319: Example Of Linearization
In the FBox the resistance values of the sensor have to be entered that the con- version to a temperature is executed. A project example can be downloaded from the SBC Support Website: http://www.sbc-support.com/en/services/getting-started/programm- examples/pg5-21/general.html 9-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 320: Appendix
Explanations beside this sign are valid only for the Saia PCD Classic series. ® Explanations beside this sign are valid only for the Saia PCD xx7 series. ® Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 321: Terms
Element: nickel (temperature probes made of nickel) Temperature coefficient α = 6.0 · 10 High-temperature conductor: Temperature measuring probes with negative temperature coefficient Element: platinum (temperature measuring probes made of platinum) Temperature coefficient α = 3.92 · 10 PTC thermistor: temperature measuring probes with a positive temperature coefficient Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 322: Hardware Watchdog
- No analogue, counter and motion control modules on the socket with base addresses 752 and 1008 - The outputs 767 and 1023 cannot be used for digital I/O modules Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 323: Sicherheitshinweise
The product should not be disposed of with other household waste. Check for the nearest authorized collection centers or authorized recyclers. The correct disposal of end-of-life equipment will help prevent potential negative consequences for the environment and human health. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 324: Installation Direction And Relays Contact Protection
2 A Si 1 Load 1 NO - O1 max. 2 A Si 0 Load 0 NO - O0 Terminal block max. 2 A Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 325: Installation Direction For Switching Low Voltages
Si 1 Load 1 NO - O1 max. 2 A C - O0 Si 0 Load 0 NO - O0 max. 2 A Terminal block Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 326 2 A Si 1 Load 1 NO - P1 max. 2 A Si 0 Load 0 NO - P0 max. 2 A Terminal block Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 327 2 A Si 1 Load 1 NO - O1 max. 2 A Si 0 Load 0 NO - O0 max. 2 A Terminal block Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 328: Switching Inductive Loads
Screening units should only use anti-interference capacitors that comply with VDE 0565 T1 class X2. These capacitors are switchproof and designed for particularly high switching surges. They can also run directly on mains voltage. Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 329 R curve. Load Example: U = 100 V I = 1 A C is direct result with 0,1 μF R = 10 Ω (point of intersection with R scale) A-10 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...
Page 330: Contact
SBC Sales Companies: ....www.saia-pcd.com/contact Postal address for returns from customers of the Swiss Sales office Saia-Burgess Controls AG Service Après-Vente Bahnhofstrasse 18 3280 Murten Switzerland A-11 Manual I/O-modules for PCD1 │ PCD2 series │ Document 27-600 – Release ENG09 │ 2019-05-01...

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Pcd3 series Pcd2.a200 Pcd2.a210 Pcd2.a220 Pcd2.a250 Pcd2.a300 ... Show all

SBC PCD2 Series Manual

Product Status of the I/O-Moduls

Input/Output (I/O) Modules for PCD1 and PCD2

7 Pcd2.B160 & Pcd3.B160

Input/Output (I/O) Modules for PCD3

Pcd2.W380 & Pcd3.W380

Pcd2.G200

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