AVANT A21262 Instruction Manual
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AVANT A21262 Instruction Manual

Log cutter/splitter attachment for japa 300
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Instruction Manual
Instruction Manual
Instruction Manual
Instruction Manual
Log Cutter/Splitter
Product number:
300-700-series loaders:
200-series loaders:
Please read carefully the original attachment's instruction manual before
using the equipment, as well as this annex, and follow all instructions.
This annex for the operator's manual includes specific information about the
use of the equipment with Avant multi purpose loaders.
Keep the original operator's manual as well as this annex for later
reference.
Annex
Annex
Annex
Annex
JAPA 300
Log cutter/splitter ANNEX 2012 1
A21029
A21262

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Summary of Contents for AVANT A21262

  • Page 1 This annex for the operator’s manual includes specific information about the use of the equipment with Avant multi purpose loaders. Keep the original operator’s manual as well as this annex for later...

  • Page 2: Table Of Contents

    CONTENTS 1. Foreword..........................3 2. Designed purpose of use ......................3 3. Safety instructions for using the log splitter with Avant loaders..........4 4. Technical specifications ......................5 5. Assembly of the log cutter/splitter.....................5 5.1. Mounting the log cutter/splitter to the loader ..................5.2. Connecting and disconnecting the hydraulic couplings ..............

  • Page 3: Foreword

    AVANT dealer. If you sell or transfer the equipment, be sure to hand both parts of the manual to the new owner.

  • Page 4: Safety Instructions For Using The Log Splitter With Avant Loaders

    4(10) 3. Safety instructions for using the log splitter with Avant loaders Please bear in mind that safety is the result of several factors. The loader-attachment combination is highly powerful, and improper or careless use or maintenance may cause serious personal injury or property damage.

  • Page 5: Technical Specifications

    Also remember the safety instructions in Section 3 and the information in the original instruction manual. The attachment is mounted to the AVANT loader boom quick attach plate and the counterpart on the attachment. The locking is semi-automatic, but due to the relatively high position of the quick attach plate on the log splitter, and the risk of tipping over of the attachment, the locking pins must be locked manually.
  • Page 6 6(10) The attachment is mounted to the loader as follows: Step 1: • Lift the quick attach plate locking pin / locking pins up and turn them backwards into the slot so that they are locked in the upper position. •...

  • Page 7: Connecting And Disconnecting The Hydraulic Couplings

    The attachment is equipped with either standard quick couplings or the multiconnector system. If you want to change the type of the hydraulic couplings for the 300-700 series loaders, contact your Avant dealer or service point for instructions or installation services. The log cutter/splitter A21262 for 200-series loaders is always equipped with standard hydraulic quick couplings.

  • Page 8: Operation

    8(10) Disconnecting the hydraulics: Before disconnecting the fittings, lower the attachment on solid and level surface. Turn the control levers of the attachment to neutral position and also turn the auxiliary hydraulics control lever of the loader to its neutral position.

  • Page 9: Maintenance And Warranty

    Contact your AVANT dealer for parts and service. The manufacturer of the log cutter/splitter grants the warranty of one year for the log cutter/splitter. Warranty terms are provided with the instruction manual. For warranty claims, contact your AVANT dealer for further information.
  • Page 11 TRH – Hydraulic driven TR – Tractor driven E – Electric motor driven BE – Gas motor driven...
  • Page 13 CONTENTS Foreword -Instruction manual -Right to make changes – clause Safety Instructions -Work site -Personal protection and clothing -Emergency stop Installation instructions -Preliminary actions -U-J shaft drive -Installation of the chainsaw cover -Installation and handling instructions for the conveyor -Installation of the splitter cover Operating the machine Notes related to the operation of the machine Service instructions...

  • Page 14: Foreword

    INSTRUCTION MANUAL Laitila, Finland, 09/10/2006 FOREWORD Instruction Manual The instruction manual is intended as a guidance for an experienced firewood machine operator. Operating the machine requires average level of knowledge and skill. Right to make changes All instructions, illustrations and technical information are based on the latest level specifications at the time of the printing of this manual.

  • Page 15: Work Site

    SAFETY PRECAUTIONS Read before the start-up of the machine These safety precautions are of general nature. All other relevant safety and health regulations, traffic regulations during transport and common laws must be adhered to when handling the machine. Adhering to the rules and regulations will help to prevent accidents.

  • Page 16: Installation Instructions

    INSTALLATION INSTRUCTIONS The firewood machine should be placed by the log pile to be sawn and chopped so that passages and the working site by the machine are free. Check before starting the machine that all the fastening screws are tight and that all the guards are in their proper places.

  • Page 17: Operating The Machine

    INSTALLATION OF THE SUPPORT EXTENSION (C1,C2) Take off the holder, lover leg down Put the holder back The rolls guide the log. The roll on user’s side also prevents the log from falling on the user. INSTALLATION OF THE SAW GUARD (pic. C3) Before starting the machine, check that the saw guard has been installed.

  • Page 18: Notes Related To The Operation Of The Machine

    NOTES RELATED TO THE OPERATION OF THE MACHINE Always check the amount of hydraulic oil from the dip rod before starting the engine. Lubrication of saw chain consumes hydraulic oil. Check that the saw chain of the saw is sufficiently lubricated. The amount of saw chain lubrication oil must be adjusted if the oil is cold or warm.

  • Page 19: Service Instructions

    SERVICE INSTRUCTIONS 1. Service instructions of the saw chain and the chain blade. Sawing takes place effortlessly when the saw chain is sharpened correctly. The well sharpened saw chain penetrates into the wood with a little of effort. It is very uneconomical to work with a dull or damaged saw chain.
  • Page 20 2. Check and change of hydraulic oil and saw chain lubrication The oil grade is e.g. Mobil Flowrex 46 The amount of oil is checked from the dip rod in the cap The minimum oil quantity is 20 l ( the dip rod must get wet ) Emptying of the reservoir takes place by disconnecting the suction hose Oil change should take place once a year, as a principle 3.
  • Page 21 8. Replacing hydraulic hoses NOTE WHEN REPLACING HOSES Always before disconnecting a hydraulic coupling, make sure that the hose is free of pressure. When replacing hoses, check that they are not twisted or that they do not get twisted when the machine is operating.

  • Page 22: Service Schedule

    SERVICE SCHEDULE Daily 6 months 12months Service Item Action / 100 hrs / 500 hrs Gear box oil Check Change next X Hydraulic hoses Check Change as needed Hydraulic oil Check Change Oil filters Change 1. X next X Release Check mechanism Rubric...
  • Page 23 TROUBLESHOOTING TROUBLE POSSIBLE REASON CORRECTIVE ACTION Chain saw makes contact Saw shaft not aligned properly Open the bearing support screws and with guard. realing the saft. Tighten the screws Splitting does not function No oil, or too little oil Stop immediately, add oil Handle des not move down Adjust triggering sensitivity enough...

  • Page 24: Technical Specification

    TECHNICAL SPECIFICATION Firewood machine 300 Weight with conveyor 280-310 kg Weight of firewood machine 205 kg Length in transport position 2780 mm Width in transport position 1030 mm Height in transport position 2450 mm Saw flange 13 " Chainsaw 0,325" - 56 links Length of log 500 mm Maximum log diameter...
  • Page 25 Japa 300 Firewood machine spare parts Part Part number Part name Frame 504500A Extension roller 504509A Support 20104704 Roller Q60-150mm 502100A Pusher 96060 Cylinder 60x570 (5,6t) 94206 Piston rod (5,6t) 94208 (5,6t) 94207 Piston (5,6t) 94079 Rod seal (5,6t) 502013A Turner stop 96025 Electric motor, 4 kW / 1500 rpm...
  • Page 26 Part Part number Part name 96109 Valve SD5/1-D 50A 94101 U-joint SD5/SD4 50B 94096 Spool SD5 50C 94100 Protective case SD4/SD4 50D 94102 Spool shaft O-ring SD5/SD4 50E 94093 Chain flange clamp SD5/SD4 96106 Valve SD4/1 (180) 507250A Stop lever 507210A Stop lever bar 6008111...
  • Page 27 CONVEYOR Part Part number Part name 509000B Lower frame 090000B Upper frame 090051 Roller axle 96136 Bearing, 6205 2rs, per st 090052 Upper end roller 96011 Spring 3,5x18x60 09018V Upper side plate, left 09018O Upper side plate, right 09017 Top end guard 509025B Support 93189...

  • Page 28: Warranty Certificate

    WARRANTY CERTIFICATE Type No: ........................... Serial No:..........................This Japa product is covered by a warranty valid for one year from the date of purchase of the product. Warranty covers manufacturing and material faults of the product. Parts and components delivered to replace the faulty parts will not be charged to the customer.

  • Page 29: Certificate Of Conformity

    CERTIFICATE OF CONFORMITY (According to EU conformity certification directive 98 / 37 / EEC - Attachment A II) (Name of the manufacturer) LAITILAN RAUTARAKENNE OY (Address of the manufacturer) FIN - 23800 Laitila Finland Kusnintie 44 www.japa.fi (Telephone No of the Manufacturer, Int:) +358/ 2/ 8571 200 Fax Int: +358/ 2/ 8571 201...
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  • Page 33 Û 0$; ...
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  • Page 36 0$; 5 3 0 ...

This manual is also suitable for:

A21029

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