Baumuller BUM 62 Operating Instructions Manual
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Baumuller BUM 62 Operating Instructions Manual

Baumuller BUM 62 Operating Instructions Manual

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Mono Power Unit
BUM 62, 63, 64
Manual
E
5.94005.12

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Summary of Contents for Baumuller BUM 62

  • Page 1 Mono Power Unit BUM 62, 63, 64 Manual 5.94005.12...
  • Page 2 Titel Manual Produkt Mono Power Unit BUM 62, 63, 64 Version 5.94005.12 Stand 2001-01-04 Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.

  • Page 3: Table Of Contents

    5.6 Connector pin assignment ....................44 5.7 Accessories .......................... 49 6 Commissioning ....................51 6.1 Danger information ....................... 51 6.2 Function diagram BUM 62 ....................53 6.3 Function diagram BUM 63/64 ....................54 6.4 Operation ..........................55 6.5 Messages and warnings ....................... 56 6.6 Monitoring motor-end power unit ..................
  • Page 4 Deutsches Institut für Normung e.V. (German Standardization Authority) Electromagnetic compatibility European standard Main contactor PELV Protective extra-low voltage SELV Safe extra-low voltage Main Sea Level Protective earth Synchronous motor DC link Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 5: Safety Notes

    Ignoring these safety instructions and warnings may result in death, serious personal injury and/or damage to material assets. Only qualified personnel who are familiar with the safety information, assembly, operation and maintenance instructions may carry out work on this unit. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 6 Trained or instructed or authorized to commission, ground and mark circuits and equipment in accordance with recognized safety standards. Trained or instructed in accordance with recognized safety standards in the care and use of appropriate safety equipment. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 7 Subsequent high-voltage tests must only be carried out by BAUMÜLLER NÜRNBERG GmbH. WARNING If you want to carry out high-voltage tests for complete switch cabinet installations, disconnect all cables from BAUMÜLLER units prior to the test. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 8 Safety Notes Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 9: Technical Data

    ECHNICAL General The mono power units BUM 62, BUM 63 and BUM 64 complete the upper power range of the Baumüller Modular System. They are produced as compact converter units and contain the mains supply as well as the motor-end power unit.
  • Page 10 Technical Data 2.1.2 Block diagram BUM 62 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 11 Technical Data 2.1.3 Block diagram BUM 63/64 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 12: Electrical Data

    400 V clock frequency equal 4 kHz t < 2 min (when cooling element temperature = ambient temperature) Installation height > 1000 m see characteristic curve 1 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 13 VA/60 Hz) with reference to EN61131-2 (table 5) Only BUM 62 and BUM 63: The internal fan power is reduced if control voltage < 24 V. You must reduce the output currents when the control voltage < 24 V. Characteristic curve 1: Load in dependence on installation height...

  • Page 14: Type Code

    Technical Data Type code Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 15: Transportation, Unpacking

    If the unit has been damaged in transit, do not connect it to the mains until appropriate high-voltage testing has been carried out. Ignoring this information can result in death, severe personal injury, or considerable damage to prop- erty Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 16 Transportation, Unpacking Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 17: Assembly

    Pollution degree 3 and 4 according to EN 50178/VDE0160/4.98 Section. 5.2.15.2 must be avoided. The units are suitable for the installation in closed operating rooms. (VDE 0558 Part 1a, Section 5.4.3.2.1 and 5.4.3.2.2 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 18: Dimensions

    Assembly Dimensions 4.1.1 Dimensions BUM 62 For the total depth pay attention to the controller’s size! Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 19 Assembly 4.1.2 Dimensions BUM 63 For the total depth pay attention to the controller’s size! Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 20 Assembly 4.1.3 Dimensions BUM 64 Für die Gesamttiefe ist die Reglergröße zu beachten! Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 21: Assembly Information

    You must avoid degrees of contamination 3 and 4 according to provisional standard EN 50178:1994 Section 5.2.15.2. The devices are suitable for use in enclosed workshops (VDE 0558 Part 1a, Sec- tions 5.4.3.2.1 and 5.4.3.2.2). Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 22: Fastening

    Fasten the unit via the back panel in the switching cabinet (see dimensions). With devices that are mounted next to one another, the back panels must be in contact with one another. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...

  • Page 23: Installation

    Be particularly careful before touching the drive shaft directly or indirectly with your hands. This is only allowed when the system is deenergized and the drive is stationary. Safety devices must never be deactivated. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 24: Standardization Information

    Installation Standardization information Series BUM 62, 63, 64 are built-in units in the sense of provisional standard EN 50178/VDE 0160/11.94, Section 5.2.6 and DIN VDE 0558 Part 1/07.87, Section 5.4.3.2.1. They are intended for installation in commercially available control cabinets whose degrees of protection meet the minimum requirements of provisional standard EN 50178/VDE 0160/11.94, Section 5.2.4 (IP 2x, possibly IP4x according to EN...
  • Page 25 - Insulation material IIIa for creepage distances according to provisional standard EN 50178/VDE 0160/ 11.94, Section 5.2.17. Series BUM 62, 63, 64 power converters are short-circuit-proof in the sense of provisional standard EN 50178/VDE 0160/11.94, Section 6.3.4, assuming that you use protective semiconductor fuses to protect the transistors (see Accessories).

  • Page 26: Emc Information

    The information on the next few pages is intended to allow you to configure your system on the basis of the latest knowledge in the field of EMC and to comply with legal regulations. Measures for ensuring EMC To ensure EMC, you must observe the configuration information below. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 27 Installation Cabling To suppress radiated noise outside the converter, you should screen all the connected cabling. Also observe the topics in the section entitled "Screening". Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 28 Installation Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 29 Sources of interference such as fuses, transformers and chokes and modules that are sensitive to interference like µPs, bus systems, etc. should be located at least 20 cm away from the converter and its cabling. Avoid reserve loops on overlong cables. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 30 The distance of the last screen contact point to the exit of the cabinet must be as short as possible Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...
  • Page 31 The screen braid must have a coverage of at least 85%. The following cables have a particularly high interference potential: – Motor cable – Cable to external regenerative resistors – Cable between mains filter and converter Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 32 100 mA and higher. This means that converters with earth leakage circuit-breakers may be incompatible! In this context, you should observe the safety information in provisional standard EN 50178:1994 Sec- tion 5.2.11.2. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 33: Safety Relay

    "coasting" of the ma- chine, a braking with help of the converter is not possible anymore. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...
  • Page 34 The closing- and opening sequence of the release signals as well as of the safety relay must be consid- ered in order to assure a faultless operation of the drive. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...
  • Page 35 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...
  • Page 36 The status signal contact of the safety relay (X68: 1,2; NC contact) can additionally be evaluated by the monitoring circuit (not obligatory). Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 37 S2 (NC contact) and S3 (NO contact) effectuate K1. Only if S2 and S3 display a closed barrier (and therewith a safe condition) K1 starts up and the short-circuit in the motor line is reset. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...
  • Page 38 (for example EN 60204-1, security of machines, electric equipment and EN 292-2 security of machines general configuration directives) are valid. 5.4.4 Service time The mechanical service time of the safety relay is at least 1 x 10 cycles of operation. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 39: Terminal Diagrams

    Installation Terminal diagrams 5.5.1 Terminal diagram BUM 62 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 40 Installation 5.5.2 Terminal diagram BUM 63 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 41 Installation 5.5.3 Terminal diagram BUM 64 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 42 If UL508C has to be observed: Use 60°C / 75° C copper conductors only (UL508C, Nov 27, 1996, Tab. 39.2). BUM 62: Nominal tightening torque of the terminal screws: 4 Nm resp. 35,4 pound-inches. BUM 63, 64: Nominal tightening torque of the terminal screws: 6 Nm resp.
  • Page 43 If UL508C has to be observed: Use 60°C / 75° C copper conductors only (UL508C, Nov 27, 1996, Tab. 39.2). BUM 62: Nominal tightening torque of the terminal screws: 4 Nm resp. 35,4 pound-inches. BUM 63, 64: Nominal tightening torque of the terminal screws: 6 Nm resp.

  • Page 44: Connector Pin Assignment

    If UL508C has to be observed: Use 60°C / 75° C copper conductors only (UL508C, Nov 27, 1996, Tab. 39.2). Nominal tightening torque of the terminal screws: 6 Nm resp. 53,1 pound-inches. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...
  • Page 45 If UL508C has to be observed: Use 60°C / 75° C copper conductors only (UL508C, Nov 27, 1996, Tab. 39.2). Nominal tightening torque of the terminal screws: 6 Nm resp. 53,1 pound-inches. BUM 63: M 8 terminals BUM 64: M 10 terminals Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 46 Due to the connection of X99A to the X99B of the next BUS-device in the chain, the system can execute the signals as a bus connection. Recommended connection length 44 mm Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 47 Input for resetting error messages of the supply converter (potential-free optocoupler input, 10 ... 25 mA) Ground reset (PELV) Reference point for resetting error messages of the supply converter (potential-free optocoupler input) Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 48 In order to connect the controller cassette to the motor-end converter, internal connection plug X 60 in the cassette recess must be used. For information on the controller cassette external connections, see the controller description. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 49: Accessories

    • Line reactors BUM 62 BUM 63 BUM 64 Line reactor DR3-50-4-0200 DR3-50-4-0400 part no. 19007487 part no. 19007489 DR3-40-4-0200 DR3-40-4-0400 part no. 19007474 part no. 19007476 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 50 10 x 18 27,5 -7487 40 x 5 ∅ 14 - 0 400 9 x 14 73,0 -7489 EMC package on requirement available: EMC filter shielded cable connection parts Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 51: Commissioning

    When an error occurs, the drive is de-energised and the motor coasts to stop. This fact must be taken into account particularly for hoist and lifting drives. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 52 You must remount and check safety equipment immediately after completing commissioning, repair and maintenance work. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 53: Function Diagram Bum 62

    Commissioning Function diagram BUM 62 NOTE The LEDs cannot be seen from outside. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 54: Function Diagram Bum 63/64

    Commissioning Function diagram BUM 63/64 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 55: Operation

    The reset signal effects on the supply unit only, the stored faults in the motor-end power unit are not in- fluenced. Settings do not have to be made for the units BUM 62, 63, 64. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH...

  • Page 56: Messages And Warnings

    The temperature of the cooling element is monitored and a warning message is given in case of over- load, i.e. excess temperature. After 10 seconds the error is stored and an internal and external "ready for use" message is prevented. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 57 Error saving can be cancelled by continual operation of the reset input if an automatic start, e.g. after mains failure, is to occur. WARNUNG Protection is to be provided at the machine-side. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 58: Monitoring Motor-End Power Unit

    The earth fault current of the power unit, and thus the motor phase, is monitored for earth faults. An earth fault message is generated if the fault current exceeds 20 % (BUM 62) or 10 % (BUM 63/64) of the power unit's peak current.
  • Page 59 The controller reacts with a pulse stop if a message is generated. NOTE After connecting the 24 V supply voltage and the main voltage the ready for use signal is gener- ated within 5 sec. by the power unit. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 60 The transition secure state ⇒ normal run only occurs via a RESET (caused by controlling). It is recommended to avoid mistakes in recognizing the secure state: - combine the output states - test the output states once again after 10 ms. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 61: Voltage Failure

    BUM 63 / 64 In the case of voltage failure the "ready for use" signal is taken away. - If the mains voltage returns is the unit’s status "ready for use" again. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 62 Commissioning Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 63: Maintenance

    The unit is free of maintenance. Prohibition of unauthorised conversion Unauthorised conversion and alteration of the drive are prohibited for safety reasons. In cases of doubt, contact the manufacturer. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 64: Environmental Conditions

    From six months storage period on, the capacitors are destroyed during commissioning, if they are not reformed beforehand. Reform the capacitors by supplying the device ready-for use for at least 48 hours with supply voltage, but no impulse enable. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 65: Disposal

    The beryllium dust caused by opening represents a health hazard. The disposal of the units should conform to the recycling regulations of the country and region in which they are disposed. Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 66 Maintenance Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 67: Appendix

    Specification of the machine component: Type: Mono-Leistungs-Einheit BUM 62 - 75 / 97.5 - 54 - . -... BUM 63 - 150 / 195 - 54 - . -... BUM 64 - 300 / 390 - 54 - . -...

  • Page 68: Declaration Of Conformity

    Specification of the machine component: Type: Mono-Leistungs-Einheit BUM 62 - 75 / 97.5 - 54 - . -... BUM 63 - 150 / 195 - 54 - . -... BUM 64 - 300 / 390 - 54 - . -...

  • Page 69: General Conditions Of Sale And Delivery

    Items for sale and delivery items are packaged and trans- use not in conformity with the contract are excluded from port insurance policies are taken out according to the Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 70 15. Place of Performance and Place of Jurisdiction purchaser shall bear the costs incurred by this. The place of performance for delivery and payment is the seat of Baumüller. The place of jurisdiction for all dispu- Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 71 Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...

  • Page 72: Index

    General conditions of sale and delivery 69 X99B Installation ZK+, ZK- 44, 45 Installation height L1, L2, L3, PE Maintenance Maintenance notes Manufacturer Declaration Monitoring Input rectifier Phase failure Temperature Voltage failure Motor connection Mono Power Unit BUM 62, 63, 64 Baumüller Nürnberg GmbH 5.94005.12...
  • Page 74 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

This manual is also suitable for:

Bum 63Bum 64

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