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Baumuller BUM64S Manual

Baumuller BUM64S Manual

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Single Power Unit
BUM64S/A/F
Manual
E
5.01056.03

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  • Page 1 Single Power Unit BUM64S/A/F Manual 5.01056.03...
  • Page 2 Title Manual Product Single Power Unit, BUM64S/A/F Version 5.01056.03 Status 2003-12-17 Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.

  • Page 3: Table Of Contents

    BUM64S mounting ........
  • Page 4 Safety regulations........... . . 79 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03...
  • Page 5 BUM64S - non-electrical data ........
  • Page 6 Table of contents Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 7: Introduction

    1.3.1 Observing danger- and safety information To keep you from damage of personnel and property we will use unified danger informa- tion signs in this documentation. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 8: Dangers When Handling This Appliance

    Electronic GmbH & Co. KG. m you have disregarded instructions concerning maintenance in the component manuals m you have failed to monitor parts of wear and tear properly Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...
  • Page 9 The “General terms of sale and delivery“ of Baumüller Nürnberg Electronic GmbH & Co. KG apply generally. Those you have available at least since the contract has been con- firmed. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 10 Obligation and liability Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 11: Fundamental Security Information

    Hazard information and commands Hazard information shows you the dangers, which can cause injuries or even your death. Please always consider the hazard information which is given to you in this doc- umentation. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 12: Hazard Information Structure

    The outline´s shade of grey reflects the severity of the hazard - darker grey means rising haz- ard. (Not every hazard information has a square representing the hazard, so we have shown it as draft here) Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 13: Form Of The Hazard Sign (Triangular Or Round)

    The hazard is: mechanical influence. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 14 The hazard is: electro-magnetic radiation. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...
  • Page 15 The hazard is: liquid coolant. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 16 The hazard is: injury of the eye caused by ricochetting particles. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...
  • Page 17 The following may occur, if you do not observe this danger information: m environmental pollution. The hazard is: unadequate disposal. Here the hazard may be described in detail. Here we describe what you can do to avoid the hazard. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 18: Hazard Information On Property Damage

    2.1.2.3 Command signs used carry safety gloves carry safety shoes carry eye protection carry ear protection Use this fire extinguishing agent: ABC powder. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 19: Information Sign

    Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 20: Education Of The Personnel

    GmbH & Co. KG are not allowed. Disposal of the appliance The correct disposal of the appliance is described in ZDisposal– from page 79. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 21: Fire Fighting

    The following may occur, if you do not observe this warning information: m serious personal injury m death The hazard is: electricity when using a conductive fire extinguishing medium. Use this fire extinguishing agent: ABC powder / CO Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 22 Fire fighting Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 23: Packing And Transport

    Baumüller representative if the scope of delivery is incomplete or if there is a transportation damage. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 24: Disposal Of The Packaging

    2 K 3 (environmental class) m - 30 °C to + 70 °C (temperature interval) m max. 1 g (vibration, shock, continuous shock) Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 25: Description Of The Unit

    For the controller there is a separate description with the respective features and techni- cal specifications available. Depending on the controller used, you can drive either asynchronous or even synchro- nous motors equipped with different encoder systems at the BUM64S/A/F single power units. NOTE Do not use this appliance in populated areas (see EN 61800-3, 6.4.2.1), because this unit...

  • Page 26: Variants

    Variants Variants The BUM64S/A/F single power units are available in 3 variants, which differ in power (T) or in the cooling version (S/A/F): m S stands for Switching cabinet variant (air ventilation inside the switching cabinet) A stands for window mounting variant (Air ventilation outside the switching cabinet)

  • Page 27: Overview Of Hazardous Areas

    The following figure shows the hazardous areas at each respective appliance. Use this overview to get informed about the existing hazardous areas when you learn to get famil- iar with this appliance. figure 2: Hazardous areas Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 28: Characteristics Of The Unit - Type Key

    On the type key you will find only a part of the technical specifications. An overview of all technical specifications you will find in ZAppendix D - Technical specifications– from page 97. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 29: Block Switching Diagram

    Description of the unit Block switching diagram figure 4: Block switching diagram BUM 64S/A/F Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 30 Block switching diagram Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 31: Mounting

    Use this overview for the mechanical mounting only. Hazards which are caused by electricity are not shown here. Hazards caused by electricity you will find under ZHazardous areas at installation– on page 43. figure 5: Hazardous areas during mounting Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 32: Mounting Steps

    5.2.1 Select a switching cabinet BUM64S/A/F units are build-in appliances with respect to EN 50178/VDE 0160 section 5.2.6. They are intended for mounting into ordinary switching cabinets, which meet the minimum requirements regarding the protection class stated in EN 50178/VDE 0160, section 5.2.4 (IP 2X, eventually also IP4X acc.

  • Page 33: Space Requirements - Dimensional Drawings

    99). If necessary mount additional ventilators to the switching cabinet. a: free space for controller, connector and cable approx. 60 mm b: back side view *: free space figure 6: Dimensional drawing of BUM63(T)S/A/F/I Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 34: Producing The Drill Holes/Threaded Holes And The Cut-Out

    (variant A/F only) according to the drilling figures below. **all other dimensions see BUM64A * screw head figure 7: Drilling figure of BUM64S/A/F Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 35: Mounting The Unit

    Keep the unit’s weight in mind - the appliance weighs at least 49 kg. Lift the appliance only with suitable equipment and/or with the help of adequate qualified per- sonnel. carry safety gloves Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 36: Mounting Instruction Bum64S

    (A) 4 x M8 washers (B) 4 x (8.4 x 17) mounting distance (c) c = 7 mm figure 8: Mounting instruction BUM64S Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 37: Mounting Bum64 Window Variant A/F

    Make sure not to damage the sealing at the back side of the unit. Only mount the unit if the sealing is not damaged. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 38: Coolant

    The coolant must meet certain requirements. The requirements the coolant must have you will find in ZD.2 Required environmental conditions– on page 99. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...
  • Page 39 If coolant circulations that have been filled with a coolant-water mixture must be emptied and cannot be refilled within a few days, it is essential, that they are rinsed repeatedly with water and after that be emptied completely. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 40: Connecting Bum64F To Coolant Circulation

    You can choose any direction of flow. 7 check the tightness of the coolant circulation. 8 perform a leak test with the required pressure (12 bar). Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 41: Installation

    60). General hazard information The BUM64S/A/F appliances are defined as working funds of protection class I in respect of HD366 S1 chapter 3.2, see also EN 50178/VDE 0160 sect. 5.2.9. Working funds of class I are characterized by the fact, that the protection against danger- ous body currents not only comes from the basic insulation.
  • Page 42 Rated insulation voltage of the mains input circuits (TN- and TT- networks) is 849 V according to EN 50178/VDE 0160, section 3.64. Series BUM64S/A/F units are conditional short-circuit-proof in the sense of EN 50178/ VDE 0160, sect. 6.3.4. During operation, the principles on which the power converter and the motor work lead to leakage currents to earth occurring.

  • Page 43: Voltage Test

    (IT-supply) and for indus- trial networks with hard or low impedance earthed corner point (earthed star delta supply) with a line-to-line voltage from up to 3 x 480 Veff . Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 44: Cable Requirements

    97) you will find all data, e.g. environmental conditions, electrical connection data and oth- er which must be observed when choosing a cable. The BUM64S/A/F unit meets the UL requirements, if you use the respective cables and if you carry out the fastening of the cables accordingly.

  • Page 45: Power Terminals

    Installation 6.5.1 Power terminals The power terminals are located at the bottom side of the unit (see Zfigure 10– on page 45). figure 10: Power terminals Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 46: Control Connections

    Do not overload the control connections. The permissible maximum current of 10 A per ter- minal must not be exceeded. Make sure, that all applied control voltages meet the PELV or SELV requirements. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 47: Control Terminal X99A

    NOTE The power supply input circuit is fitted with condensers (250µF). When the 24V-supply voltage is switched, charging currents can occur. This message is only related to BUM64S/A/F! (see also Z"ready-for-use feed module"– on page 67). Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03...

  • Page 48: Control Terminal X99Ab

    The following may occur, if you do not observe this warning information: m serious personal injury m death The hazard is: Electricity. Take care to use multiple separate supply if you demand higher currents. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 49: Potential Free Optocoupler Input

    Reference potential for +Reset input (PELV) Position, see Zfigure 12– on page 47. *: Voltages that may appear at the terminals **: Currents that may flow across the terminals Conductor cross-section. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 50: Safety Relay X68

    5 A continuous current min. 10 mA up to max. 6 A switching capacity P max. 150 VA switching capacity P max. 30 W Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 51: Safety Relay X68

    „Safety relay OFF“ is saved as a message and must be reset by use of the controller. A detailed description of the safety relay is to be found in ZAppendix E - Safety relay– from page 107 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 52: Fuses Of The Appliance

    This way you can keep the respective legal regulations. 6.7.2 Measures to ensure EMC To ensure EMC you should strictly keep to the following configuring information. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 53: Cabling

    (this you can assume, when you have observed all configuration instructions given in this manual). figure 16: Cabling suggestion for BUM64S/A/F m If you use Baumüller motor cables you can assume, that the permissible limit values are not exceeded.

  • Page 54: Reducing Effective Antenna Height

    (additional screening is achieved, you avoid capacitive coupled hazardous contact voltages coupled in). h do not arrange net filters in parallel. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 55: Grounding

    19: contacting cable screens when routing through cabinet panels Cables which are passed through the panels of screening housings without special mea- sures (e.g. filtering), may impair the screening effect of these housings. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 56: Screening

    Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 57: Filtering

    100 mA or higher. This means that converters may be incompatible with earth leakage circuit-breakers! h in this context observe the safety information given in the EN 50178/VDE 0160 sect. 5.2.11.2. standard. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 58: Connection Diagram

    Make sure, that the total power requirement of the motors fed by the power modules connect- ed to the BUM64S/A/F is not higher as the power, the infeed power converter within the BUM64S/A/F can supply.

  • Page 59: Bum64S/A/F Connection Diagram

    Installation figure 22: BUM64S/A/F connection diagram Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 60: Fastening According To Ul

    61131-2; table7 to supply the electronics section. Fastening according to UL Use a torque wrench with, if you carry out fastening according to UL508C. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 61: Commissioning

    Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 62: Checking The Mounting

    (control-) terminals are routed and connected properly. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 63: Checking The Safety Devices

    Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 64 Commissioning sequence Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 65: Operation

    The unit’s monitoring functions are divided into two groups. First group is the "infeed mod- ule monitoring functions" see Zfigure 4– on page 29. Second group is the "motor-side power module monitoring functions". This partitioning reflects the appliance’s internal construction. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 66: Monitoring Functions Of Feed Module

    "ready-for-use group" (existent in controller) The "ready-for-use group" message depends on three other ready-for-use messages. Only if the messages "ready-for-use feed module" and "ready-for-use power module" and Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...
  • Page 67 At the infeed module output the "ready-for-use feed module" is also called "ready-for-use internal". After the message has been transmitted inside the unit to the power module, the "ready-for-use feed module" message is also referred to as "ready-for-use external". Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 68 "ready-for-use controller" message is supplied by your controller and if yes, how you can process the "ready-for-use controller" message. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 69: Monitoring Functions

    Before you are enabled to erase the message by a reset of the controller, you must restore the +24V-supply voltage at the relay. NOTE Reset: If the message cannot be reset, it is very likely, that the reason for the error is still there. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 70: Monitoring Functions Of Feed Module

    Carry out protective measures on the machine side, if you want to enable an automatic start- up of the drive. The automatic start-up holds tremendous dangers for the operational person- nel. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 71: Monitoring Functions Of Motor-Side Power Module

    90 °C - higher temperatures can destroy the appliance. Adjust the controller in a way, that the "ready-for-use motor-side power module" is erased by the controller when the temperature of the heatsink exceeds 85 - 90 °C. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 72: Messages Over Relay Contacts

    To re-start the drive, keep to the following procedure: switch on +24V-supply for safety relay. erase existing messages by a reset of the controller. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 73: Maintenance

    The specified environmental conditions you will find in chapter ZAppendix D - Technical specifications– from page 97. h monthly check the mixture ratio of the anticorrosive (applies to window variant F only). Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 74 Inspection interval Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 75: Repair

    Also this has to be written down in a chronological protocol (service note-book etc.) If this is disregarded, the operator runs the risk of liability consequences. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 76 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 77: Setting Out Of Operation, Storage

    ETTING OUT OF OPERATION STORAGE In this chapter, we describe how the BUM64S/A/F is set out of operation and the storage after. 11.1 Demands on the personnel The personnel that you order to set the appliance out of operation, must have the required knowledge and instructions to carry out these jobs properly.

  • Page 78: Setting Out Of Operation

    In case you have stored the unit longer than six months, the DC-link capacitors must be reformed before recommissioning. Therefore you must supply the device for at least 48 hours ready-for-use with supply voltage without giving impulse release. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 79: Disposal

    ISPOSAL In this chapter we describe the correct and secure disposal of BUM64S/A/F-appliances. During the disposal you will get mainly metal parts (iron- and non-iron metal), electronics scrap and plastics. 12.1 Safety regulations The disposal is to be carried out only according to the safety regulations. Observe also particular local regulations.

  • Page 80: Disposal Instructions

    (D) the plastic parts of the housing, the plastic covers and other small parts made from plastic must be given to the plastics recycling. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 81: Recycling Plants / Offices

    Make sure, that the disposal is carried out according to your company’s regulations and the regulations of the disposal companies and official administration. If in doubt, contact the local business administration, environmental office or other. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 82 12.4 Recycling plants / offices Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...
  • Page 83 Function module Current Monito- Analog reference potential ring Digital reference potential EXT, ext External External reference for 24 V con- BEDAS missing troller inputs Fault current Ballast unit Error position encoder signal Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 84 Light-emitting diode stem Telegram length Following error Function module Power Module Current limit reached Low word Quick stop Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 85: Appendix A - Abbreviations

    Effective value, direct current voltage “Verband deutscher Elektrotechni- ker“ German electrical engineer con- nected Logic element Voltage, curve form not defined Inverter limit position Terminal strip DC link, intermediate circuit Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 86 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 87: Appendix B - Accessories

    Male connector for X99AB 00303455 Phoenix Contact - MVSTBR 2.5/6-ST Male connector for X68 00309482 Phoenix Contact - MC 1.5/4-STF-3.81-BD:1-4 Water cooling Article Article-no. Sealing tape 00350790 Coupling (connection accessory) BUM64F 00344573 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 88: Fuses

    Size bold: no UL B.3.2 Semiconductor fuse aR (appliance) Baumüller 350A/1000V: 00204479 Siemens 350A/1000V: 3NE3 231 350A/690V: 3NE1 331-0 Size bold: no UL Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 89: Line Reactors

    Flat terminal Weight Power con- Article ∅ Reactor d. c. sumption number DR3-50-4 current mm x mm 40 x 5 ∅ 14 - 0 400 9 x 14 73,0 00101931 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 90: Emc Accessories

    Choose mains net filter in such a way, that the occurring mains input current is lower than the rated mains input current of the mains net filter. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 91: Declaration Of Conformity

    Council Decision 93/465/EEC, Annex I B. a) + c) We affix the CE mark to the equipment and to the documentation as soon as we have established that we have satisfied the requirements of the relevant directives. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 92: Definition Of The Term Declaration Of Conformity

    Declaration by Manufacturer to the fact that it is prohibited to put the machine as a whole into operation before it has been declared that the machine con- forms to the provisions of the Machinery Directive. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 93: Declaration Of Conformity

    BUM64A - XXX/XXX - XX - X - X - XXX BUM64F - XXX/XXX - XX - X - X - XXX BUM64S - XXX/XXX - XX - X - X - XXX Das obige Gerät wurde entwickelt und konstruiert sowie anschließend gefertigt in Übereinstimmung mit o.g.

  • Page 94: Declaration By Manufacturer

    BUM64A - XXX/XXX - XX - X - X - XXX BUM64F - XXX/XXX - XX - X - X - XXX BUM64S - XXX/XXX - XX - X - X - XXX Die Inbetriebnahme der Maschine, in die dieses Gerät eingebaut wird, ist untersagt bis die Konformität der Maschine mit der obengenannten Richtlinie erklärt ist.

  • Page 95: Ul-Certification

    We have marked these notes in the manual with „UL 508C ...“. Only if you follow these notes and apply to them you may go by it, that the installation has been mounted UL-con- form. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 96 UL-certification Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 97: Appendixd - Technical Specifications

    ECHNICAL SPECIFICATIONS In this chapter you will find an overview of the technical specifications. Some of these data we have been using before in the previous chapters at the respective places. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 98: Requirements On The Power Supply

    400 and 528 volts. EN 61800-3, chapter 5.2.1 IEC 1000-2-4, table 1, Class 3 EN 61800-3, chapter 5.2.2 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 99: Required Environmental Conditions

    F: 1.15 bar at 4 l/min EN 50178, table 7 when operated in populated areas you will have to experience high frequency disturbances (acc. to EN 61800-3, 6.4.2.1) 40 °C is the rated temperature Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 100 /l). A pH-value between 6.5 and 7.5 must be kept. Use a closed loop coolant circulation! Air inside and outside switching cabinet. Air inside switching cabinet. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 101: Electrical Specifications

    The output voltage is a pulsed DC voltage. The control range is related to the effective value of the basic curve. The frequency depends on the controller used. Switching frequency of the converter. See also in the controller manual. Effective value at environmental temperature of 40 °C. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 102 The output peak power and the output peak current will be supplied for max. 120 seconds. That period depends on the previous motor current and the temperature of the heatsink. See in the controller manual also. for cooling variants S and A only. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 103: Fuses

    Degree of protection IP 00/outside IP 54 Fight fire with ABC powder The first value is the depth inside the switching cabinet. The second value is the depth outside the switching cabinet. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 104: Cable From Mains Supply To Appliance

    (w/o end sleeve) 2 x 0.25 to 2.5 mm (with end sleeve) Maximum length End sleeve, connection to appliance flexible, with or without end sleeve Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 105: Cable From Appliance To Motor

    Use cable lugs that have a maximum width of 25 mm. Keep in mind that the M10 screw is used for attachment. D.11 Electrical motor to be connected Motor type 3-phase motor (synchronous, asynchronous) depends on the controller Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 106 D.11 Electrical motor to be connected Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 107: Appendixe - Safety Relay

    The protection against unexpected starting is reached by an electromechanical method which is superior to the electronics. It is reached by a safe isolation - elsewhere than in the load circuit. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 108: Safety Categories

    Category 3 accords to the level “the single-error-certainty to recognize errors partially”. The safety-relevant components must be in such a way, that a single error doesn´t lead to a loss of Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 109: The Safety Relay

    The drive can only be taken in operation again, if these messages are deleted after a reset of the safety relay with a reset signal from the controller (for example by X26, pin programmable or over the interface to a bus system). Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 110: Sequence Diagram Of The Safety Relay

    Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 111: Application Example For Machine Of Category

    S2 and S3 show the same switching condition), then the con- trol circuit will not get a release signal from the monitoring circuit. A missing release signal of Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03...

  • Page 112: Application Example For Machine Of Category 4

    4 for the complete drive. A possibility is the usage of a contactor, with which the external conductors of the motor cable is short-circuited. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG...

  • Page 113: Example For An Application For Safe Stop According To Category 4 (En 954-1)

    The monitoring circuit, a fail-safe monitoring control of the category 4 (EN 954-1), checks on its own the directly connected switch contacts of the position switches S1 (NO contact), S2 Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...

  • Page 114: Service Time

    EN 292-2 security of machines general configuration directives) are valid. Service time The mechanical service time of the safety relay is at least 1 x 10 cycles of operation. Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 115: Table Of Figures

    ......................Block switching diagram BUM 64S/A/F..................Hazardous areas during mounting ..................... Dimensional drawing of BUM63(T)S/A/F/I ................Drilling figure of BUM64S/A/F ....................Mounting instruction BUM64S....................Mounting instruction BUM64 window variant A/F............... Power terminals ......................... Control terminal X99A ........................
  • Page 116 Table of figures Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...

  • Page 117: Index

    Filter mounting is switched off Filtering Screening First steps shock Fuses Space requirements start drive Grounding Guarantee Technical data temperature interval Terms used Introduction type key Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 of 118...
  • Page 118 Index UL 508 C demands fastening UL-certification 91, 95 unexpected ramp-up Variants Manual Single Power Unit BUM64S/A/F Document no.: 5.01056.03 Baumüller Nürnberg Electronic GmbH & Co. KG of 118...
  • Page 120 Baumüller Nürnberg Electronic GmbH & Co. KG Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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