Baumuller BUM 62 T User Manual
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Baumuller BUM 62 T User Manual

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BUM 62 T
Mono Power Unit
Manual
E
5.99009.03

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  • Page 1 BUM 62 T Mono Power Unit Manual 5.99009.03...
  • Page 2 Title Manual Product Mono Power Unit BUM 62 T Version 5.99009.03 Status 2005-02-03 Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.

  • Page 3: Table Of Contents

    7.3.3 Messages via LEDs ........................60 7.3.4 Messages via relay contacts ......................61 8 Maintenance ...................... 63 8.1 Maintenance information ...................... 63 8.2 Environmental conditions ..................... 64 8.3 Recommissioning ......................... 64 8.4 Disposal ..........................65 Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 4 Table of contents 9 Appendix ......................67 9.1 Manufacturer Declaration ..................... 67 9.2 Declaration of Conformity ..................... 68 9.3 General Conditions of Sale and Delivery ................69 9.4 Index ............................. 72 Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 5 (German Standardization Authority) Electromagnetic compatibility European Standard Main contactor Intelligent power module a.m.s.l. above mean sea level PELV Protective extra-low voltage SELV Safe extra-low voltage Protective earth Synchronous motor DC link Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 6 Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 7: Safety Notes

    Ignoring these safety instructions and warnings may result in death, serious personal injury and/or damage of property. Only qualified personnel who are familiar with the safety information, mounting, operation and maintenance instructions may carry out work on this unit. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 8 Trained or instructed or authorised to commission, ground and mark circuits and equipment in accordance with recognized safety standards. Trained or instructed in accordance with recognized safety standards in the care and use of appropriate safety equipment. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 9 Subsequent high-voltage tests must only be carried out by BAUMÜLLER NÜRNBERG GmbH. WARNING If you want to carry out high-voltage tests for complete switch cabinet installations, disconnect all cables from BAUMÜLLER units prior to the test. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 10 Safety notes Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 11: Introduction

    Introduction NTRODUCTION The power units designated BUM 62 T are used for the upper power range. Supply part (converter) The supply part (mains side) for the generation of the DC link voltage is an uncontrolled diode bridge. To reduce the peak making current (deburdening during switch-on), the DC link capacitors are charged via a charge resistor which is bridged by a thyristor after switching-on.
  • Page 12 Baumüller rack modules are provided for the control. The drives can therefore be adapted to different applications. Controller The BUM 62 T only operates in conjunction with an additional controller. The controller types are equipped with modules. A separate description is available for the operation of the controllers. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...

  • Page 13: Technical Data

    Technical data ECHNICAL DATA Table of technical data BUM 62 T - 100 / 130 - ... 3 x 400 V ±15% 50 Hz Connection voltage (mains) 3 x 460 V +10% -25% 60 Hz + 24 V -10% / +20 % (72W)
  • Page 14 See Technical Description/Operating Instructions of the controller (V-controller: P139). 10. Chopping frequency of the inverter. (see description parameter P103 in the description of the V-controller) Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 15: Type Key

    Measure the temperature at these measuring points. The highest value is the ambient temperature. 12. Characteristic 2: Values in relation to the installation height at normal air pressure. Type key Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 16: Block Diagram

    Technical data Block diagram Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 17: Transportation, Unpacking

    If you detect a transport damage on the unit, it must not be connected unless an appropriate voltage test has been carried out. Ignoring this information can result in death, severe personal injury or considerable damage to material assets. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 18 Transportation, Unpacking Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 19: Assembly

    Pollution degree 3 and 4 according to EN 50178:1994 Section 5.2.15.2 must be avoided. The units are suitable for the installation in closed operating rooms. (VDE 0558 Part 1a, Section 5.4.3.2.1 and 5.4.3.2.2) Free space The total depth depends on the controller dimensions! Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 20: Installation Information

    Qualified personnel only may lift the unit using suitable equipment. Observe the weight of the unit! use protective gloves! NOTE Always mount the unit vertically at the back panel of the switch cabinet. Arrange several units side by side Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 21 Assembly Installation Dismantling Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 22 Assembly Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 23: Installation

    Before commissioning check whether the plastic covers over the live parts (power part connections) are in place. Malfunction of the drive During the initial commissioning, a faulty or uncontrolled movement of the driven machine elements cannot be excluded. Therefore, proceed with particular care. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 24 When dismantling safety equipment during commissioning, repair and maintenance, ensure that the machine is taken out of commission in accordance with applicable regulations. Remount and check the safety equipment immediately after completing commissioning, repair and maintenance work. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 25: Emc Information

    The information on the next pages is intended to allow the user to configure his plant according to the latest knowledge in the field of EMC and to comply with legal regulations. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...
  • Page 26 To ensure EMC you must observe the configuration information below. Cabling To suppress noise emission outside the converter always screen all connected cables. Also observe the items in Chapter ”Screening”. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 27 20 cm away from the converter and its cabling. Avoid reserve loops on long cables. The grounding of reserve wires in cables is mandatory (additional screening, avoidance of capacitively coupled, hazardous contact voltages). Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 28 The distance of the last screen contact point to the exit of the cabinet must be as short as possible. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...
  • Page 29 The screen braid must have a coverage of at least 85%. The following cables have a particularly high interference potential: – Motor cable – Cable to external regenerative resistors – Cable between mains filter and converter Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 30 Due to the principle of operation, stray capacitances in the filter, power stage, motor cable and motor winding cause leakage currents of 100 mA and higher. This means that converters with current-operated e.l.c.b. can be incompatible! Observe the safety information in EN 50178:1994 Section 5.2.11.2. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 31: Applicable Standards

    Installation Applicable standards The power units of the series BUM 62 T are built-in devices according to EN 50178 / VDE 0160 / 11.94, Section 5.2.6 and DIN VDE 0558 Part 1/07.87, Section 5.4.3.2.1. Sheets of plastic covering the power connections, additionally prevent accidental contact during commissioning and casual use of control elements located close to the equipment (DIN VDE 0106 part 100, Accident Prevention Regulation VBG4 "Electrical Systems and Equipment).
  • Page 32 Voltage range of the mains circuit for TN and TT mains acc. to DIN VDE 0100 Part 410 / 1996 with a phase-to-earth voltage ≤500 V. Insulating material IIIa for creepage distances acc. to EN 50178/VDE0160,/11.94, Section 5.2.17. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 33: Safety Relay

    Therefore the machinist must carry out a safety evaluation for the residual movement. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 34: Safety Categories

    (for example by X26, pin programmable or over the interface to a bus system). Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 35 Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...
  • Page 36 The status signal contact of the safety relay (X68: 1,2; NC contact) can additionally be evaluated by the monitoring circuit (not obligatory). Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 37 S2 (NC contact) and S3 (NO contact) effectuate K1. Only if S2 and S3 display a closed barrier (and therewith a safe condition) K1 starts up and the short-circuit in the motor line is reset. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...

  • Page 38: Service Time

    (for example EN 60204-1, security of machines, electric equipment and EN 292-2 security of machines general configuration directives) are valid. 6.4.4 Service time The mechanical service time of the safety relay is at least 1 x 10 cycles of operation. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 39: Connection Diagram

    Installation Connection diagram Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 40: Terminal Strips And Plug-In Terminals

    2. Voltage range (r.m.s. value) 3. Current range (r.m.s. value) 4. select the connection cross-section according to the applicable standards depending on the application. The specified values indicate which flexible conductors are safely connected. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 41 The total power of the motors supplied via the power modules which are connected to the BUM 62 T must not be higher than the power which can be supplied from the supply converter of the BUM 62 T. Screw connections for bar connection M6 Termina Pos.

  • Page 42: Control Connections

    The permissible maximum current of 10 A per connection point must not be exceeded, otherwise the units may be damaged. All control voltages applied externally must comply with the regulations for PELV or SELV Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 43 The input of the power supply includes capacitors (250 µF) so that charge current occur when the 24V supply is switched! 6. This message only refers to the BUM 62 T, and not to the controller! (see also ”Ready for operation” on page 53 ) Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...
  • Page 44 Installation X99A (adding units) If you add a Baumüller unit to the BUM 62 T, connect terminals 1 to 5 of relay X99B of the added unit to terminals 1 to 5 of relay X99A of the BUM 62 T.
  • Page 45 3. Current range (r.m.s. value) 4. Cross-section of the conductor 5. This message only refers to the BUM 62 T, and not to the controller! (see also ”Messages via relay contacts” on page 61 ) Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH...

  • Page 46: Controller Connection

    25 mA M 24 V Ground connection for the safety relay (PELV) 1. Position 2. Voltage range (r.m.s. value) 3. Current range (r.m.s. value) 4. Cross-section of the conductor Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 47: Accessories

    During motor operation, +24 V DC must be applied at the terminals 3 and 4. Safety relay OFF is saved as a message and must be reset via the controller. Accessories EMC package – EMC filter – Screened cables – Connection parts Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 48 Installation Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 49: Commissioning

    Make the PE connection according to DIN EN 60204 / VDE 0113 Part 1 / 06.93, Section 8.2.2. considering EN 50178 / VDE 0160/11.94, Sections 5.3.2.1 and 8.3.4.4. Before commissioning check whether the plastic covers over the live parts (power part connections) are in place. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 50 In the event of work which is considerably more dangerous that usual, another person must be present. The operator must ensure that unauthorized persons do not work on the machine. Mono Power Unit BUM 62 T 5.99009.03 Baumüller Nürnberg GmbH...
  • Page 51 This can simply be achieved by touching a conductive, grounded part immediately before touching the electronic component. Devices with electrostatically endangered components or modules are marked using this label at a visible position. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 52: Operation

    Monitoring functions are active only when the +24V supply voltage (X99A) is applied. The monitoring functions of BUM 62 T is divided into two groups. The first group is ”Monitoring functions of the supply part”. The second group is ”Monitoring functions of the power part on the motor side”. This division corresponds to the internal design of the unit.

  • Page 53: Ready For Operation

    (available and visible in the BUM 62 T) = ”Internal ready for operation” (digital output) = "External ready for operation"(relay contacts) ”Supply part ready” (available in the BUM 62 T and not visible) ”Controller ready” (available in the controller) ”Completely ready”...
  • Page 54 The BUM 62 T displays this message using an LED and supplies it to relay contacts at the same time. For more information refer to ”Messages via LEDs” page 60 and ”Messages via relay contacts” page 61.

  • Page 55: Monitoring Functions

    +24V supply voltage for the relay is not applied. Switch on again the +24 V supply voltage for the relay before you can clear the message by a controller reset. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 56 Monitoring functions of the supply part Phase failure monitoring function The voltage of all mains phases is monitored. If a mains phase fails, the BUM 62 T generates a WARNING message. If the voltage returns within 10 seconds, the WARNING message is cleared.
  • Page 57 ”Short-circuit regenerative circuit” is generated. This message is stored and the message ”Supply part ready” is cleared. WARNING A short-circuit of the regenerative circuit may destroy the unit. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 58 Each of the three motor phase currents is monitored. If the phase current exceeds 30% of the peak value of the permissible peak current, the BUM 62 T generates a message. This message is stored in the BUM 62 T and transmitted to the controller. The message ”Power stage on the motor side ready”...
  • Page 59 The message ”Power part on the motor side ready” is cleared. Safety relay (option) The switching state of the safety relay is monitored. For further information on the safety relay please refer to ”Messages via relay contacts” page 61. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 60: Messages Via Leds

    The message "Short-circuit regenerative circuit output" is activated. ”Monitoring function of short-circuit regenerative circuit output” page 57 will inform you in which cases the message is activated. 1. see also ”Messages via relay contacts” page 61. Mono Power Unit BUM 62 T 5.99009.03 Baumüller Nürnberg GmbH...

  • Page 61: Messages Via Relay Contacts

    If the +24V supply for the safety relay is no longer applied while the drive is running, the drive no longer supplies a torque (i.e. there is no supply from the BUM 62 T). To restart the drive, proceed as follows:...
  • Page 62 Commissioning Mono Power Unit BUM 62 T 5.99009.03 Baumüller Nürnberg GmbH...

  • Page 63: Maintenance

    Failure to do this may result in the owner being faced with consequences relating to liability. Maintenance information The supplied power unit is free of maintenance. Prohibition of unauthorized modifications For safety reasons, you must not modify or add components on/to the drive. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 64: Environmental Conditions

    From six months storage period on, the capacitors are destroyed during commissioning, if they are not reformed beforehand. Reform the capacitors by supplying the device ready-for use for at least 48 hours with supply voltage, but no impulse enable. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 65: Disposal

    The units and modules must be recycled at the end of their service life. If recycling is not possible dispose the units and modules according to the national regulations and the regional and local ordinances. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 66 Maintenance Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 67: Appendix

    EC-machine guideline 89/392/EWG, appendix II B. Bezeichnung der Maschinenkomponente: Typenbezeichnung: Specification of the machine component: Type: Einzel-Leistungseinheit BUM 62 T.. / .. - .. - . - . - ... Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 68: Declaration Of Conformity

    Specification of the machine component: Type: Einzel-Leistungseinheit BUM 62 T.. / .. - .. - . - . - ... Die Übereinstimmung des bezeichneten Produkts mit den Vorschriften der Richtlinie wird nachgewie- sen durch die Einhaltung folgender Normen: Conformity of the significated product with the guidelines will be proved by following rules: EN 50178: 1994 (VDE 0160/11.94)

  • Page 69: General Conditions Of Sale And Delivery

    Natural wear and tear and damage which arises after the transferral of risk, in particular also due to incorrect or Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 70 The purchaser shall inform Baumüller without delay of Sales Convention (CISG) are excluded. impending and enforced access on the behalf of third parties to the reserved goods or to the assigned claims. Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 71 The agreed service shall be considered as having been accepted when the item delivered has been put into operation by the purchaser himself/herself or upon his/her Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...

  • Page 72: Index

    Index Installation Installation height Internal ready Leakage currents Low-voltage supply Mains failure monitoring Maintenance Maintenance information Manufacturer Declaration Maximum temperature Monitoring of the regenerative circuit 57 Monitorings Output power Overheat Mono Power Unit BUM 62 T Baumüller Nürnberg GmbH 5.99009.03...
  • Page 74 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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