Related Manuals for Baumuller BUM 60
Summary of Contents for Baumuller BUM 60
- Page 1 Instruction handbook English Language Translation Document No. 5.01032.05 Part No. 343509 Status 2013-03-13 Mono Power Unit / Power Module BUM 60 / BUS 60 Read the Instruction handbook before starting any work! 5.01032.05...
- Page 2 Copyright These Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in these Instruction handbook are not per- mitted.
-
Page 3: Table Of Contents
Block diagrams........... . . Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05... - Page 4 Connection diagram BUM 60........
- Page 5 Overview of Revisions ............Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05...
- Page 6 Table of Contents Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 7: General
The instruction handbook is part of the product and must be kept accessible to personnel at all times in the immediate vicinity of the device. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05... -
Page 8: Key To Symbols
..points out a potentially dangerous situation that could lead to material damage if not avoided. Recommen- dations NOTE! ..highlights useful tips and recommendations, as well as information for efficient and problem-free use. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 9: Limitation Of Liability
The compliance of the design construction with the applicable European and national regulations has been de- clared for the components by the respective manufacturers. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 10: Spare Parts
The term „device“ or the item designation BM5XXX are also used in this documentation for this ZAppendix A - Abbrevia- Baumüller product. A list of the abbreviations used can be found in tions– ab Seite 73. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 11: Safety
In order to prevent hazards and to ensure optimum performance, no changes, additions or mod- ifications may be undertaken on the device that have not been explicitly approved by the man- ufacturer. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 12: Usage For The Intended Purpose
The devices of the model series Mono Power Unit / Power Module BUM 60 / BUS 60 are either mains rectifier or active mains rectifier in combination with axis units with servo controller. De- vices are also available in graduated design size and performance classes. -
Page 13: Responsibility Of The Operating Company
The devices BUM 60 / BUS 60 comply with the protection class IP 20. All devices BUM 60 / BUS 60 must be installed in an appropriate control cabinet to meet the protection classification required in EN 61800-5-1, chapter 4.2.3.3. -
Page 14: Training Of The Personnel
Qualified personnel have had occupational training or instruction in accordance with the respective locally applicable safety engineering standards for the upkeep and use of ap- propriate safety equipment. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 15: Personal Protective Equipment
Wear for special work. Protective eye wear to protect the eyes against flying around objects and sprayed liquids. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 16: Special Hazards
This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 17: Fire Fighting
Risk of fatal injury from electrical current! There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent is used. Therefore: m Use the following fire-extinguishing agent: ABC powder / CO Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 18: Safety Equipment
Notify the responsible persons at the scene of operations. erly. m Alarm medical personnel and/or the fire department. m Keep access routes clear for rescue vehicles. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 19: Signs And Labels
This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 20 2.12 Signs and labels Figure 1: Signs Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
- Page 21 Safety Wechselstromumrichter BUM60-1224-54-B-001-VC-0E-0001-0014-0000 Typ: Eing.: 3x400-480V AC -/+10% 50/60 Hz Ausg.: 3x0-380V AC 3x12 Aeff, 0-300Hz BA.: GKB 200% 2e Ser.Nr. 123456789 Art.Nr. 00376239 Figure 2: Type plate Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82...
- Page 22 2.12 Signs and labels Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 23: Technical Data
ZDrilling patterns– mension drawings in from page 40 must be used in order to do the required drillings / segments. NOTE! All dimensions in mm. Figure 3: Dimensions Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 24: Weight
(generator, bat- tery). Supported system types NOTICE! The operation of the BUM 60 / BUS 60 is possible at TN / TT systems, only. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 25: Requirements To The Energy Supply / Supply System
If you comply with UL 508C the current is limited to 4 A with fuses according UL 248 and the voltage is limited to max. 30 V Rate of change of the power supply frequency 1 Hz/s at a maximum (EN 61000-2-4, class 3). Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05... -
Page 26: Environmental Requirements
/ user must provide the following evidence in this case: The additional measures are effective. The specified limit values of category C2, which are described in IEC 61800-3, are complied with. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 27: Electrical Data
60 W 60 W 110 W 110 W 130 W 170 W without ballast WARNUNG! With a single-phase connection, neither of the two lines must have ground potential! Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 28 ⎝ ⎝ ⎠ ⎠ °C The output current must be reduced to: 28,2 A A minimum break time after switch-off of 2 min.must be observed. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
- Page 29 DC link capacitors can be expected than by operating the device on the power limit without using a commutating choke. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05...
- Page 30 Electrical data Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 31: Design And Operation
The controller is fitted as plug-in card and the description, which is available sepa- rately, contains the respective properties and technical data. The single power unit BUM 60 consists of the feed current converter on the power supply side and the motor-end inverter. -
Page 32: Description Of Function
4.1.1 Description of function The whole unit BUM 60 consists of the three parts feed current converter on the power supply side, motor-end inverter and controller plug-in card. This documentation does not refer to the available controllers. Each controller comes with its own documentation. -
Page 33: Block Diagrams
Design and Operation 4.1.2 Block diagrams Figure 4: Block Diagram BUM 60 - XX/XX - 54 - X - XXX Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 34: Block Diagram Bus 60 - Xx/Xx - 54
General Figure 5: Block diagram BUS 60 - XX/XX - 54 - X - XXX Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 35: Transport And Packaging
Climate class 2 K 3 as per EN 60721-3-2 m Temperature range - 30 °C up to + 70 °C m Vibration, shock, continuous shock class 2 M 1 as in EN 60721-3-2 Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 36: Transport Inspection
Disposal of the packaging The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or wood. h When disposing of the packaging, comply with the national regulations. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 37: Mounting
The qualifications necessary for working with the device are, for example: m Occupational training or instruction in accordance with the standards of safety en- gineering for the care and use of appropriate safety equipment. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 38 Ensure that only qualified personnel, who are familiar with the safety notes and as- sembly instructions, mount this device. Wear safety gloves. Wear safety shoes. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 39: Preparing For Mounting
Eye injury due to flung particles. Metal particles are flung when making the drill holes and the cutout sections. Therefore: Wear protective eye wear! h Preparing drill holes and cutout sections. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 40: Drilling Patterns
How to determine the required space in the control cabinet, see on page 23. Tolerance specifica- Drill hole dimensioning ±0.2 mm tions Relative tolerance of discretionary divisions ±0.1 mm Figure 6: Drilling pattern Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 41: Mounting Instructions
4.3.6.1.2, (table 6). The devices are suitable for use in enclosed workshop (VDE0558 Part 1a, Sections 5.4.3.2.1 and 5.4.3.2.2). DANGER! Risk of fatal injury from electrical current! Stored electric charge. The discharge time of the device is > 1 min. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 42 Mounting instructions Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 43: Installation
Occupational training or instruction, in accordance with the standards of work safe- ty, for the care and use of appropriate safety equipment. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 44 This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH...
-
Page 45: Voltage Test
Use copper cable approved for a minimum of 60 °C (drives < 3 x 100 A) or 75 °C (drives ≥ 3 x 100 A), if comply with UL 508C. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05... -
Page 46: Protection Of The Device And The Cable
(re Art. 6, Par. 9 of the EMVG; European EMC law). Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... - Page 47 Baumüller has already considered on EMC view that the recommended clearance of 30 cm is not maintained on the supply and the Baumüller devices, therefore this is uncritical and permitted. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82...
-
Page 48: Operating Sequence Of Installation
Connect the 24 V supply (in case you consider UL 508 C: limit the current to 4 A). Connect the controller (see operation manual controller) Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 49: Connection Diagrams
When using an external ballast resistor, remove wire bridge between RBint and BA- and connect the external ballast resistor to X1:2 and X1:4 If UL508C has to be observed: the external ballast resistor must protect itself from overheating Figure 7: Connection diagram BUM 60 Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 50: Connection Diagram Bus 60
Connection diagrams 7.9.2 Connection diagram BUS 60 Brake Display Power supply DC link Figure 8: Connection diagram BUS 60 Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 51: Connection Information
Connection of a ballast transistor; Connection of an external ballast resistor between ZK+ and If UL508C has to be observed: The external ballast resistor must protect itself from overheating Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 52 Risk of fatal injury from electrical current! Parallel switching several devices via the DC Link connections is not allowed. This overloads the starting current limitation device and destroys it. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH...
-
Page 53: Terminal And Pin Assignments
With external ballast, refer to from page 33 and BUM 60– on page 49. If UL508C has to be observed: The external ballast resistor must protect itself from overheating. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 54: Pin Assignment
NOTE All control voltages applied externally must comply with the regulations for PELV or SELV. Sub-unit terminal X5 BUM 60 - 12 / 24 - 54 - B - ... (required) Terminal No. Assignment + 24 V / 2 A (PELV) - Anschluss für Netzteilversorgung der Geräte Masse 24 V / 2 A (PELV) - Anschluss für Netzteilversorgung der Geräte... -
Page 55: Operation
Environmental conditions that are non-compliant can lead to property damage. Therefore: m Ensure that the environmental conditions are kept compliant during operation (see ZEnvironmental requirements– on page 26). Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 56: Operation
The device is operated using the controller (refer to the description of the controller). Messages stored in the feed current converter / motor-end inverter can be reset by a reset signal from the controller. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 57: Messages And Warnings
For display and resetting of the message, refer to the description of the controller. NOTE The overcurrent message is intended as protection; the controller ensures limitation of the allowed peak current of the motor phase currents. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 58 On the heatsink, there is a linear temperature sensor whose measured value is passed on to the controller. This means that the controller carries out temperature monitoring (refer to the de- scription of the controller). Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH...
-
Page 59: Maintenance
Before beginning work, make sure that there is enough space for mounting. m Make sure that the mounting area is kept clean and orderly. Parts and tools that are loosely stacked or lying around are a potential accident source. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 60: Environmental Conditions
Please remove all metallic objects worn, such as watches or rings, for example, before beginning to work on the device. m Only insulated tools are permitted. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 61: Periodic Maintenance
Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Check the voltage of the power supply system and Measurement and comparison with standard values. the control circuits Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 62 Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Are there any abnormal vibrations or noticeable Visual inspection, audio check and odor check odors? Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
- Page 63 Check points Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Are there any obstructions in the heat sink, air Visual inspection supply or air outlet? Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82...
-
Page 64: Repairs
Ostendstr. 80 - 90 90482 Nuremberg Germany Tel. +49 9 11 54 32 - 0 Fax: +49 9 11 54 32 - 1 30 Mail: mail@baumueller.de Internet: www.baumueller.de Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 65: Shutdown, Storage
This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 66: Requirements To The Executing Personnel
ZWhat to observe when transporting– shocks, also see on page 35. ZDisposal– In case you want to dispose the device, additional data is available in chapter from page 69. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82... -
Page 67: Storage Conditions
Consider, that it is imperative, to connect the accordingly prescribed line commu- tating reactor for this forming procedure.Devices, where no line commutating reac- tor is necessary can directly be supplied with mains voltage. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... -
Page 68: Recommissioning
Consider, that it is imperative, to connect the accordingly prescribed line commu- tating reactor for this forming procedure.Devices, where no line commutating reac- tor is necessary can directly be supplied with mains voltage. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH... -
Page 69: Disposal
This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 70 The beryllium dust that is generated upon opening is injurious to the health. Do not open electronic components. m Dispose of capacitors, semiconductor modules and electronic scrap as special waste. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 71: Disposal Facilities/Authorities
In case of doubt, consult the bureau of commerce or environmental protection authority responsi- ble for your company. Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 72 11.2 Disposal facilities/authorities Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 73: Appendixa - Abbreviations
Electromagnetic compatibility European Standard Main contactor Intelligent power module Protective earth PELV Protective extra-low voltage Controller disable SELV Safe extra-low voltage Synchronous motor DC link voltage DC link Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 74 Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 75: Appendixb - Declaration Of Conformity
B - D PPENDIX ECLARATION OF ONFORMITY Declaration of conformity Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 76 BUS 60X - X -X - 54 - X - XXX BUM 60X - X -X - 54 - X - XXX type: Power module BUS 60 / Mono power unit BUM 60 manufactured since: 2013-03-12 are developed, designed and manufactured in accordance with the EMC Directive 2004/108/EC and the Low Voltage Di- rective 2006/95/EC.
-
Page 77: Table Of Figures
Signs ............................Type plate ..........................Dimensions ..........................Block Diagram BUM 60 - XX/XX - 54 - X - XXX................. Block diagram BUS 60 - XX/XX - 54 - X - XXX ................Drilling pattern ..........................Connection diagram BUM 60 ..................... - Page 78 Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 79: Index
Inductance Protection class Inductance, power supply Protective equipment inspection Protective eye wear Inspection intervals Protective gloves Installation Protective work clothing preconditions Installation space Installation, operating sequence Recommissioning Inverter Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 80 Technical data Temperature of coolant Temperature range Terminals Transport Transport inspection Type plate Unpacking Usage, compliant with the intended purpose Voltage test Warning Warning notes Weight Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
-
Page 81: Overview Of Revisions
18.03.2013 New layout, Chapter overview of revisions added, note for break time after switch-off added, note added: monitoring of 2 lines ensures only limited short circuit protec- tion Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 of 82... - Page 82 Notes: Instruction handbook BUM 60 / BUS 60 Document No.: 5.01032.05 Baumüller Nürnberg GmbH of 82...
- Page 84 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de Alle Angaben in dieser Betriebsanleitung sind unverbindliche Kundeninformationen, unterliegen einer ständigen Weiterentwicklung und werden fortlaufend durch unseren permanenten Änderungsdienst aktualisiert. Bitte beachten Sie, dass Angaben/Zahlen/Informationen aktuelle Werte zum Druckdatum sind. Zur Ausmessung, Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich.
Need help?
Do you have a question about the BUM 60 and is the answer not in the manual?
Questions and answers