NORSELIGHT XS 500 R60 Installation & User Manual

NORSELIGHT XS 500 R60 Installation & User Manual

Xenon searchlight

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INSTALLATION & USER
MANUAL
SEARCHLIGHTS XENON R60
1

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Summary of Contents for NORSELIGHT XS 500 R60

  • Page 1 INSTALLATION & USER MANUAL SEARCHLIGHTS XENON R60...
  • Page 2 Technical Manual for Xenon searchlight □ XS 500 R60 □ XS 1000 R60 □ XS 1600 R60 □ XS 2000 R60 □ XS 3000 R60 □ 1 x 230 VAC 50/60 Hz □ 1 x 115 VAC 50/60 Hz This manual refers to product: Serial no.:...
  • Page 3: Table Of Contents

    Table of contents: Introduction General description 1.1 Options Technical data and dimensions 2.1 Specifi cations power supply 2.2 Overall searchlight dimensions & electrical cable dimensions 2.3 Cut / out main / slave panel 2.4 Overall dimensions power supply Direction for use 3.1 Parameter setting for xbo HTP OFR 3.2 Program menu - Parameter setting 3.3 Operation modes...
  • Page 4 Dimensions 8.1 R60 Searchlight PLC B2 Motorhouse 8.2 Wiring PLC R60 for Motorhouse with integrated Power supply 8.3 R60 Searchlight PLC Output - B2 Motorhouse 8.4 Panel R60, remote 8.5 R60 Motorhouse B2 8.6 R60 Motorhouse B2 with PX-50 (1000W) 8.7 Wiring XS 500/1000 R60 with Power supply in Motorhouse 8.8 R60 XS 3000 Drum / Gear B2 8.9 R60 XS 500 - 2000 Drum / Gear B2...
  • Page 5: Introduction

    This commitment to quality and expertise provides the foundation for Norselight to be possibly the world’s leading supplier of maritime lighting. However, in order to stay in front, Norselight would very much appreciate all comments that you may have regarding our quality products or services.
  • Page 6: General Description

    1.0 General description: Searchlight The R60 searchlights XS 500-1000-1600-2000 and XS 3000 are made from seawater resistant aluminium, welded and fi nished with white powder coat. The forks are made of stainless steel • The lamp housing contains one lamp, ignitor, silverplated glass-refl ector, hardened front- glass, noise fi...
  • Page 7: Options

    Control panels both hard wired and wireless, are fi tted into a standard solution. Features and Benefi ts · Wireless receiver for SCS wireless Bus · Bolt-on to Norselight´s network of searchlights · Weatherproof Aluminium Casing, Compact and new design · Based TCP/IP technology (Plug and play) ·...
  • Page 8: Technical Data And Dimensions

    2.0 Technical data and dimensions General specifi cations searchlight unit: Technical data – all XS models: IP classifi cation Maximum ambient temperature (°C) Minimum ambient temperature (°C) Horizontal movement 360º Vertical movement +22° / -27° Colour RAL 9016 Forks stainless steel Article no: Model Watt...
  • Page 9: Specifi Cations Power Supply

    2.1 Specifi cations power supply EX-30 G/1 500W Art No. 1009150 IP classifi cation IP20 Temperature ambient 0 - 40 ºC Input Voltage 90 - 265 VAC; 1-phase Cable input max Ø 8,5mm Cable output (DC) max Ø 8,5mm Cable remote signal max Ø 8,5mm Dimensions 265 x 235 x 135mm Weight...
  • Page 10: Overall Searchlight Dimensions & Electrical Cable Dimensions

    2.2 Overall searchlight dimensions & electrical cable dimensions XS 500-2000: ← Front of motorhouse ← Common for all R60 models. XS 3000: ← Front of motorhouse...
  • Page 11: Cut / Out Main / Slave Panel

    2.3 Cut / out main / slave Panel Hole dimensions for installing joystick main panel: Hole dimensions for installing slave panel:...
  • Page 12: Overall Dimensions Power Supply

    2.4 Overall Dimensions power supply EX-30 G/1 For 500W EX30-G/1, single phase 90-265V 50/60Hz electronic power supply is specifi cally suitable for feeding 250 to 500W short arc Xenon lamps. Weight 8kg. Further instructions in Installation guide for Rectifi er see page 26. A:265mm B:335mm H:135mm...
  • Page 13 For 500-1000W NP-0725 (for mounting in the motor-house) This single-phase rectifi er has been designed to ensure correct operation and long life to short arc Xenon lamps up to 1000W. It is characterized by galvanic insulation, a soft inrush current, alow residual ripple value and a stable output current.
  • Page 14 For 500-1000W NP-0725 with heat sink (for mounting in the motor-house) tor-house) This single-phase rectifi er has been designed for higher temperature ensure correct operation and long life to short arc Xenon lamps up to 1000W. It is characterized by galvanic insulation, a soft inrush current, alow residual ripple value and a sta- ble output current.
  • Page 15 For 1600-2000W / 3000W N3-80E (1600-2000W) / N3-150E (3000W) These high quality rectifi er power supplies have been expressly designed to ensure the correct operation and long life of short arc Xenon lamps. These units, developed to meet the recommendations of Xenon lamp manufacturers, are fi tted with special IREM transformers with adjustable magnetic shunt for continuous output regulation over the entire operating range.
  • Page 16 For 1000-3000W EX-100 D/1 This electronic power supply for single phase (230V) or double phase (115V + earth) input has been designed to feed from 1000W to 3000W short arc Xenon lamps, meeting all the requirements of lamp manufacturers to ensure correct operation, long life to the lamp, and high reliability. Weight 19,5 kg Further instructions in Installation guide for Rectifi...
  • Page 17: Direction For Use

    3.0 Directions for use Parameter setting for xbo HTP OFR (only for: EX-100 D/1 with factory settings) Lamp (operating range: 1000 - 3000W): max: power of the lamp. When entered, an automatic control will avoid exceeding this value. Factory setting: is on 1000W. Lamp (operating range: 55A - 110A): max.
  • Page 18: Parameter Setting For Xbo Htp Ofr

    3.1 Program menu - Parameter setting Example for 3000W Xenon...
  • Page 19: Program Menu - Parameter Setting

    3.2 Program menu - Parameter setting...
  • Page 20: Operation Modes

    3.3 Operation modes The tree operation modes can be used alternately but not all at the same time. Act on the keys of the synoptic panel to shift from one mode to the other. The default mode is: manual mode from synoptic panel. When the RS232 serial line is ON, the operating parameters will be sent through this line.
  • Page 21: Program Menu - Parameter Mode Setting

    3.4 Program menu - Parameter mode setting...
  • Page 22: Electrical Installation

    4.0 Electric installation Note: Disconnect the power when working on the equipment! Electrical equipment must be installed by authorized personnel! Check the polarity when connecting 24V DC! All searchlight system equipment MUST BE connected to ground/earth! The main operation panel requires 24V DC connected in series with a 3A slow fuse to the positive (+) conductor.
  • Page 23: Searchlight Xs 1000 With Integrated Power Supply - System Layout

    4.1 R60 XS1000 with integrated Power Supply - System Layout...
  • Page 24: Searchlight Xs 500 - 3000 System Layout

    4.2 R60 XS500 - 3000 System Layout...
  • Page 25 4.3 Panel R60, remote integrated Power supply 100-240V;50/60Hz...
  • Page 26: Power Supply Ex-30G/1 For 500W

    4.4 Power supply EX-30G/1 for 500W...
  • Page 27: Power Supply Px-50N For 1000W

    4.5 Power supply PX-50N for 1000W...
  • Page 28: Power Supply Np-0725 For 500-1000W

    4.6 Power supply NP-0725 for 500-1000W...
  • Page 29: Power Supply N3-80-80E For 1600-2000W / N3-150E For 3000W

    4.7 Power supply N3-80E for 1600-2000W / N3-150E for 3000W...
  • Page 30: Power Supply Ex 100-D/1 For 1000-3000W

    4.8 Power supply EX 100-D/1 for 1000-3000W...
  • Page 31: Installation, Software Settings

    4.9 Installation, software settings First start-up and after power loss When all cabling and mechanical installation is done turn on the power. With every power loss of the searchlight, always starts an inifi alization. Be sure the searchlight can move 360 ° horizontal and +22°/-27°...
  • Page 32: Hardware Settings

    4.10 Hardware settings Start in Home menu Select each searchlight in the home menu Select how the searchlight is installed with Select all wanted searchligts in the system reference of the 0-point of the installation Example. The front of the motorhouse is in After selection the same direction as the bow of a ship.
  • Page 33: Slave Panel

    4.11 Slave Panel Connect the wires according to the drawing E-R60-027, see page 57. It is possible to connect unlimited slave pan- els. 3.Settings for the slave panel can be selected: Reverse direction for both horizontal and vertical direction Speed for horizontal and vertical movement Enable panel on/off...
  • Page 34: Settings / Joystick

    4.12 Settings / Joystick The searchlight can be operated from 4 diff erent types joysticks. 1. Software joystick in the touch-screen main menu. Settings for the joystick described in pos. 5 2. Hardware joystick on the main panel. The joystick controls the selected searchlight in the main menu Settings for the joystick described in pos.
  • Page 35: Software Userguide

    5.0 Software userguide Menu for controlling all basic searchlight functions and position feedback. 1. Help menu page 38 2. Information about searchlight signals, 3. Settings for the searchlight 4. Home menu page 36 5. Move the SL to Home1 position settings, page 37 6.
  • Page 36: Home Menu

    5.1 Home menu Press the Home button for Home menu The panel can be dimmed in 32 levels in the pop-up menu Searchlight selector. Up to 9 searchlights can be controlled See page See page Input/Output information on panel PLC. Yellow colour indicates logic On.
  • Page 37: Settings / Sector Limits / Sweep / Home

    5.2 Settings / Sector limits / Sweep / Home The searchlight movements can be limited by setting a sector for horizontal and vertical movements. The settings will have the same function as a mechanical stop unless for the reset/init- tializing routine. Main menu/Settings/Hardware Installation/Searchlight limits Do not exceed -180 and 180 degrees Do not set the limit lower than the sweep sector...
  • Page 38: Searchlight Help And Information

    5.3 Searchlight help and information Help menu In most of the menues Help is available...
  • Page 40: Alarm Handling

    5.4 Alarm handling Home menu Indicator for alarm 1. Alarmtext Searchlight nr. and alarmtext. 25 diff erent alarms for each searchlight 2. Alarm status: Red= active alarm unacknowledged Green= active alarm unacnowledged Yellow= not active alarm acknowledged 3. Acknowledge and delete unactive alarms 4.
  • Page 41: Maintenance

    6.0 Maintenance The guarantee is only valid against production faults. It do not cover damage caused by transportation, damage due to disregard of this technical Manual or adverse external eff ects. Guarantee regarding the bulb, please look at the guarantee papers following the bulb and batteries. This must be fi...
  • Page 42: Spare Parts List

    6.1 Spare Parts List Pos. Spareparts Xenon R60 XS500 XS1000 XS1600 XS2000 XS3000 XS3000 NR Front ring cpl., white 1009175 1009169 1009169 1009149 1009149 1009149 Lamp Xenon 1009211 1009207 1009209 1009210 1009213 1009213 Refl ector cpl. 1009193 1009172 1009172 1009179 1009179 1009180 Lampholder cpl.
  • Page 43: Lamp Replacement

    6.2 Lamp replacement 1. Turn off the fuse to the power-supply/rectifi er and make sure nobody can turn it on during the replacement of the lamp. Allow the lamp to cool down. Use safety equipment. Face cover and gloves are a minimum. Caution! Because of its high internal pressure, there is a risk that this lamp will explode in either the hot or cold state.
  • Page 44 8. Unscrew the lamp using hand force. 9. Replace the lamp, tighten by hand force. 10. Re-install the positive connector Must be pushed in as far as possible, and the bolt tightened fi rmly. 11. Re-install the lamp holder bracket 12.Re-install the front glass on the searchlight, and you are done.
  • Page 45: Battery (2008190) Error And Replacement

    13. Panel settings Alarm-limit can be changed . After changing Example if the the lamp reset the lamp is changed to lamp counter longlife the time can be in- creased 14. Safety During operation it emits intense UV radiation which is harmful to the eyes and skin. Keep light beam and hot components away from from fl...
  • Page 46: Battery Replacement In The Searchlight

    6.4 Battery replacement in the searchlight Pull the white connector Connect new battery from the board. with the white-coded Dispose battery connectors on the board professionally Note: The battery is used exclusively for securing the fi rmware. 5. Data sheets for the battery available on request...
  • Page 47: Troubleshooting

    6.5 Troubleshooting Searchlight don t move on horizontal or vertical: In case of Alarm Horizontal blocked or Vertical blocked, check that cables is not restricting movement. In case of too much ice around the forks it can be blocked. Sensor fault, check I/O-signals on the panel searchlight. The light does not turn on Check on the lamp that get the ignition spark Check that the power supply is on...
  • Page 48: R60 Searchlight Plc B2 Motorhouse

    8.1 R60 Searchlight PLC B2 Motorhouse...
  • Page 49: Wiring Plc R60 For Motorhouse With Integrated Power Supply

    8.2 Wiring PLC R60 for Motorhouse with integrated Power supply...
  • Page 50: R60 Searchlight Plc Output - B2 Motorhouse

    8.3 R60 Searchlight PLC Output - B2 Motorhouse...
  • Page 51: Panel R60, Remote

    8.4 Panel R60, remote...
  • Page 52: R60 Motorhouse B2

    8.5 R60 Motorhouse B2...
  • Page 53: R60 Motorhouse B2 With Px-50 (1000W)

    8.6 R60 Motorhouse B2 with PX-50 (1000W)
  • Page 54: Wiring Xs 500/1000 R60 With Power Supply In Motorhouse

    8.7 Wiring XS 500/1000 R60 with Power supply in Motorhouse...
  • Page 55: R60 Xs3000 Drum / Gear B2

    8.8 R60 XS3000 Drum / Gear B2...
  • Page 56: R60 Xs500 - 2000 Drum / Gear B2

    8.9 R60 XS500 - 2000 Drum / Gear B2...
  • Page 57: R60 Slave Panel B6

    8.10 R60 Slave Panel B6...
  • Page 58: Network / Ip Addresses

    9.0 Network / IP addresses IP-adresses Searchlight 1: 192.168.1.11 Wireless remote control 1 :192.168.1.61 Searchlight 2: 192.168.1.12 Wireless remote control 2 :192.168.1.62 Searchlight 3: 192.168.1.13 Wireless remote control 3 :192.168.1.63 Searchlight 4: 192.168.1.14 Wireless remote control 4 :192.168.1.64 Searchlight 5: 192.168.1.15 Wireless remote ontrol 5 :192.168.1.65 Searchlight 6: 192.168.1.16 Wireless remote control 6 :192.168.1.66...
  • Page 59 GLAMOX Production GmbH & Co. KG XS_R60 Xen Doc.:7SL6002001 Glasower Weg 5, 17166 Teterow, Germany, www.glamox.com/gmo Rev:17 DCN:23279 Date:2020-01-16...

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