Functional Description - Prolyte PRO LYFT AETOS PAE-C4DC-10 User Manual

Hoist controllers
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6. FUNCTIONAL DESCRIPTION

Phase order detection
The controller detects automatically the order of the
incoming phases. Independent of the order of the
INTRODUCING THE PROLYFT AETOS RANGE
incoming phases the order of the phases on the output
are always clockwise for UP and anti-clockwise for
DOWN.
When Simplicity in Motion is the ultimate goal, there's always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
Circuit breakers
to meet the future
The circuit breakers on the rear panel are not to be used
as power switches. The status of the circuit breakers can
Get Ready for the Next Level
be read from the front panel LED indicators (see LED
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
indicators)
equipped to meet future demands in lifting equipment and offers clever features
Each circuit breaker is connected to a 4-channel output/
and carefully engineered product attributes. The AETOS range comprises of a
switch module.
standard 500kg and 1000kg hoist and will be expanded in the near future.
Selecting hoists
In order to select a hoist or a group of hoists press and
The Unique ProLyft Program
hold de SELECT button and press each HOIST
ProLyft sustains a unique service programme on its complete hoist range,
CHANNEL you want to add to the selection. Pressing the
developed to offer maximum service and support for all hoist owners.
HOIST CHANNEL for the second time will deselect the
This program encompasses:
hoist.
• Installed network of trained and certified Service Points
The LED next to each hoist channel button indicates the
• Lifetime warranty
selection of the hoist.
• Individual identification - easy web-enabled track and trace functions
The selection can be done over all linked controllers.
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Clearing the selection
Pressing the DESELECT button will deselect all selected
Standard Features of the AETOS Range:
hoists.
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
Starting a movement
• Red CEE form plug 16Amp 4pin and cable with strain relief
After creating a selection (or group) of hoists the group
for power connection
can be moved up by pressing the UP button, or moved
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
down by moving the DOWN button.
for low voltage control (optional)
If controllers are linked the UP and DOWN button on the
• Equipped with limit switches on all hoists
first controller will act like a MASTER UP or MASTER
• End limit switches are activated by chain stop for 100% repeatable accuracy
DOWN.
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
BUMP function
• Multiple voltage motor
When a group of hoists is selected, individual hoists out of
• Chain bags for 30mtr up to 80mtr available
the group can be selected for adjustment (for example to
raise the middle hoist on a span lifted with 3 hoists).
• 5-pocket load wheel
Press and hold the HOIST CHANNEL button of the hoist
• Zinc-plated load chain
you want to adjust. The CHANNEL LED's of the other
• 100% sealed aluminium transmission house without oil plugs
hoists out of the selection will switch off to indicate that
• Standard swivel hook on hoist body and hoist chain
only the hoist from which the HOIST CHANNEL button is
• IP 55 protection
pressed and hold is still active. Now, simultaneously,
press the UP or DOWN button to adjust the hoist. After
Easily Adaptable:
releasing the HOIST CHANNEL button to selection will
• Covers 180 degree rotatable for motor-up use
jump back in to the selected group.
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
The BUMP function does not work over linked controllers
• Output shaft prepared for rotary limit switch or encoder connection
in a Master/slave situation (will be changed in a future
• All hoists can be double reeved
software version)
• Swivelling chain bag bracket for motor-down and motor-up use
If a remote control is used the BUMP function works on all
• Multiple voltage motor
controllers connected to the remote.
Locking the frontpanel
The frontpanel can be locked by pressing and holding
both the SELECT and DESELECT button for 5 seconds.
Unlocking can be done in the same way.
AETOS Range
Light output of the LED's
The light output of the LED's is automatically adjusted to
the ambient light by the LIGHT SENSOR.
Status of the LED's
The LED INDICATORS on the front panel will show the
status of the controller:
POWER
Off:
No power connected to the controller
On:
Status OK. Power is connected to the
controller
BREAKER TRIP
Off:
Status OK: All phases detected on output/
switch module. No errors.
On:
No or missing phases detected on output/
switch module
Blink 1/5
Communication timeout detected by CPU
Blink 2/5
Communication timeout detected by
output/switch module (bit 14)
Blink 3/5
Communication CRC fault detected by
output/switch module (bit 15)
Blink 4/5
Estop validation fault
Blink 5/5
Estop equivalent fault
OPERATIONAL
On
Status OK. E-stop OK,
(equivalent. output = 0x8000)
Blink 1/4
Estop fault
(equivalent. output = 0xC001)
Blink 2/4
Estop fault
(equivalent. output = 0xC002)
Blink 3/4
Estop fault
(equivalent. output = 0xC003)
Blink 4/4
Contact feedback wait on output/switch
module
Off
Else
E-stop equivalent errors are caused by a delay in one of
the two E-stop circuits. Again pressing and after a few
second releasing the E-stop button is often solving the
problem.
Emergency Stop
The emergency stop (E-stop) button must be pressed in
any unwanted or unexpected situation. The E-stop affects
all linked controllers.
When the E-stop button is released the controller checks
all contactors for there expected status. If a contactor has
a different status then expected the E-stop circuit will
detect a fault and will not release the E-stop although the
button is back to its "safe" position. The operational LED
will blink accordingly.
page ! 7
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