Vertiv Liebert CRV CCD10 User Manual
Vertiv Liebert CRV CCD10 User Manual

Vertiv Liebert CRV CCD10 User Manual

Data center cooling solution condenser

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Liebert® CRV Condenser
CCD10 Condenser User Manual
Vertiv | Liebert CRV CCD10 Condenser | User Manual

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Summary of Contents for Vertiv Liebert CRV CCD10

  • Page 1 Liebert® CRV Condenser CCD10 Condenser User Manual Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 2 Vertiv. Notice The purchased products, services, and features are stipulated by the contract made between Vertiv and the customer. All or part of the products, services, and features described in this document may not be within the purchasing scope or the usage scope.
  • Page 3 Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 4 Version History Revision Date Code Version Number 31014026 16-06-2019 31014026 29-07-2019 30-10-2019 31014026 16-03-2020 31014026 25-05-2020 31014026 Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 5 WARNING! Risk of over-pressurization of the refrigeration system. Can cause serious injury or death. Can cause explosive discharge of high-pressure refrigerant, loss of refrigerant, environmental pollution, or building and equipment damage. This unit contains fluids and gases under high pressure. Use extreme caution when Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 6 CAUTION: To ensure the safety, before welding the pipeline and patching welding, all nitrogen of air condition system must be discharged to release the system pressure. CAUTION: Risk of improper moving, lifting and handling. Can cause equipment damage or injury. Only Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 7 The unit must be delivered to suitable centers specializing in the collection and disposal of equipment containing hazardous substances. NOTICE! Risk of improper power supply connection. Can cause equipment damage and loss of warranty coverage. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 8 NOTICE! Risk of improper storage. Keep the unit upright, indoors and protected from dampness, freezing temperatures and contact damage. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 9: Table Of Contents

    2.3 Space Requirements ............................ 15 2.3.1 Vertical airflow installation ......................15 2.3.2 Horizontal airflow installation ..................... 16 2.4 Installation Procedures ..........................17 2.4.1 Installing the Low Ambient Kit ....................17 2.4.2 Installing Pipelines ......................... 18 Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 10 3.1 Maintenance ..............................26 3.1.1 Refrigeration System ........................26 3.1.2 Heat Exchanger ..........................26 3.1.3 Fan ..............................26 3.2 Troubleshooting ............................27 Appendix I: Hazardous Substances or Element Announcement .......... 28 Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 11: Chapter 1: Overview

    Description of Variable Liebert CRV Condenser Model Number: 10 0- 208/230V/1Ph/60Hz, UL 1- 230V/1Ph/50/60Hz, CE S- Standard Temp (-15°C to 45°C [5°F to 113°F]) Separator 0- R410A refrigerant Free digit (future) Revision Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 12: Main Components Of Standard Condenser

    1.2.2 Heat Exchanger Using finned-tube heat exchanger with a high heat dissipating efficiency and wavy-fins, convenient for cleaning and maintenance due to less dust accumulation. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 13: Introduction Of Low Ambient Kit

    There are three connection ports in the receiver, they are used to connect liquid input pipe, liquid output pipe and safety valve, as shown in figure 1-2. In order to observe the refrigerant level in the liquid receiver conveniently, two sight glass are installed on the receiver. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 14: Head Pressure Valve

    The head pressure valve model used in the Low Ambient Kit of the CRD10 is LAC-4-295HP-1/2’*1/2’*1/2’. Care must be taken not to overheat and damage valves during the soldering process, and the connect direction must be correct. Discharge Receiver Condenser Figure 1-4 The structural diagram of head pressure valve Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 15: Electric Heating Belt

    1.9MPa, the pressure switch will open, this will lead to the electric heating stop working. Similarly, the electric heating belt starts working when the refrigerant pressure is lower than 1.4Mpa. Pressure Switch Power Supply Electrical Heating Belt Figure 1-6 The circuit diagram between electric heating belt and pressure switch Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 16: Check Valve

    Pay attention to the arrow on the valve body as the arrow indicates the flow direction of the refrigerant in the valve. Ensure that the arrow points towards the liquid receiver. Figure 1-7 The check valve Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 17: Technical Parameters

    Unit Dimensions (Without legs) Package Dimensions Net weight Condenser Model weight (W x D x H) mm(inch) (W x D x H) mm(inch) (kg/lb) (kg/lb) CCD100S-00A 1300×450×745 1620×560×950 56(123) 106(234) (51.2×17.7×29.3) (63.8×22.0×37.4) CCD101S-00A Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 18: Dimensions Of Mounting Base

    For roof installation, mount the condenser on suitable curbs or other support in accordance with local codes. Secure the legs to the mounting surface using a field supplied bolt in each of the two 12mm (0.47in.) holes in each leg. See Figure 1-9 for anchor dimensions. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 19 For roof installation, mount the condenser on suitable curbs or other support in accordance with local codes. Secure the legs to the mounting surface using a field supplied bolt in each of the four 10mm (0.39in.) holes in sheet metal. See Figure 1-10 for anchor dimensions. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 20: Parameters Of Operating Environment

    Ambient temperature -40 °F to 158 °F [-40 °C to +70 °C] Ambient 5% RH to 95% RH humidity The total storage time should not exceed 6 months. Otherwise, the performance needs to Storage time be re-calibrated Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 21: Chapter 2: Mechanical Installation

    NOTICE! Risk of improper storage. Keep the unit upright, indoors and protected from dampness, freezing temperatures and contact damage. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 22: Moving

    • Verify that the labeled equipment matches the bill of lading. • Carefully inspect all items for visible or concealed damage. • Report damage immediately to the carrier and file a damage claim with a copy sent to Vertiv or to your sales representative.
  • Page 23: Inspection

    After receiving the product, you should check the accessories against the packing list. If any parts are found missing or damaged, please report to the carrier immediately. If any covert damage is found, please report to the carrier and the local office of the product supplier. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 24: Installation Notes

    In order to ensure the performance of the unit, priority is given to vertical airflow installation of the outdoor unit. 10. Only vertical airflow is allowed for the condenser with Low Ambient Kit, and the Low Ambient Kit should be mounted in the condenser legs for proper operation. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 25: Space Requirements

    Figure 2-3 Vertical airflow installation space requirements Table 2-1 Vertical airflow installation space dimensions Dimensions (mm[inch]) Condenser Model CCD100S-00A 915 [36] 915 [36] 800 [31.5] CCD101S-00A 915 [36] 915 [36] 800 [31.5] Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 26: Horizontal Airflow Installation

    Out- door Airflow unit 50mm [2.0in.] 50mm [2.0in.] Min.50mm [2.0in.] Base Outdoor unit base Figure 2-5 Multiple Outdoor Units Placed in Overlap Mode Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 27: Installation Procedures

    • When welding the copper pipe with the inlet and outlet of condenser and Low Ambient Kit, it is necessary to wrap wet cloth around the Schrader valve near the welding position to prevent the valve core from burning out. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 28: Installing Pipelines

    Identifying the condenser installation height Refer to Installing Unit Pipes in Liebert CRV, CRD10 Air Conditioner User Manual for the installation height. Installing pipes Install the pipes according to the factual conditions and industry standard. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 29: Installing Line Voltage Wiring

    • Install a manual, electrical-disconnect switch within 5ft (1.6m) of the unit and in accordance with local codes. • The wiring cannot contact with hot objects, such as the copper tube and water pipe without insulation, to avoid damaging the insulation layers. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 30 Figure 2-7, and connect the other end to the power terminals of the condenser as shown in Figure 2-8 or Figure 2-9. Outdoor Breaker Figure 2-7 Power Output Terminals of the Indoor Unit, CRD10 Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 31 Mechanical Installation Figure 2-8 Wiring Diagram of the CCD100S Condenser Power Supply Cables Figure 2-9 Wiring Diagram of the CCD101S Condenser Power Supply Cables Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 32 24 38 76 72 N3 37,38:Common Alarm 51,24:Water Under Floor 51 37 75 73 L3 51 37 75 73 L3 (UL) (CE) Figure 2-10 Amplified View of Power Output Terminals of the Indoor Unit, CRD10 Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 33 Mechanical Installation Figure 2-11 Wiring Diagram of the CCD100S Condenser Power Supply and Electric Heating Belt Cables Figure 2-12 Wiring Diagram of the CCD101S Condenser Power Supply and Electric Heating Belt Cables Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 34: Charging Refrigerant And Adding Cooling Oil

    (marked on the unit nameplate). Refer to Installing Unit Pipes in Liebert CRV, CRD10 Air Conditioner User Manual for charging refrigerant and adding cooling oil. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 35: Chapter 3: Maintenance And Troubleshooting

    OSHA-approved PPE before working within the electric connection enclosures or unit cabinet. Perform maintenance only when the system is de-energized and component temperatures have become safe for human contact. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 36: Maintenance

    Check for damaged or bent fins and straighten them as needed. Avoid snow accumulation around the condenser in winter. 3.1.3 Check that the fan runs normally and check it for problems such as abnormal noise, vibration and bearing failure. Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 37: Troubleshooting

    Check if the cable connection between the control board and outdoor unit terminals is loosened, check if the outdoor unit Condenser fan does not run cable connection is loosened, and check if the condenser pressure sensor is normal Vertiv | Liebert CRV CCD10 Condenser | User Manual...
  • Page 38: Appendix I: Hazardous Substances Or Element Announcement

    X: Means the content of the hazardous substances in at least one of the average quality materials of the part is outside the limits specified in SJ/T11363-2006 Vertiv has been committed to the design and manufacturing of environment-friendly products. It will reduce and eventually eliminate the hazardous substances in the products through unremitting efforts in research. However, limited by the current...
  • Page 39 Vertiv.com I 1-4/F, 6-10F, Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District, 518055 Shenzhen, Guangdong, CHINA © 2020 Vertiv Group Corp. All rights reserved. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.

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