GMC CHEVROLET CITY EXPRESS CARGO VAN 2015 Builder Manual
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GMC CHEVROLET CITY EXPRESS CARGO VAN 2015 Builder Manual

GMC CHEVROLET CITY EXPRESS CARGO VAN 2015 Builder Manual

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Pa g e | 1
GENERAL MOTORS UPFITTER INTEGRATION
2015-18 CHEVROLET CITY EXPRESS CARGO VAN
BODY BUILDER MANUAL

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Summary of Contents for GMC CHEVROLET CITY EXPRESS CARGO VAN 2015

  • Page 1 Pa g e | 1 GENERAL MOTORS UPFITTER INTEGRATION 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL...
  • Page 2 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 2 Revision 1.0 Release date October 2, 2017...

  • Page 3: Table Of Contents

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 3 Contents GENERAL INFORMATION ................................9 FOREWORD ..................................... 9 IMPORTANT SAFETY NOTICE ..............................9 DISCLAIMER ..................................... 9 IMPORTANT REGULATORY INFORMATION ..........................9 SAFETY INFORMATION ................................12 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) PRECAUTIONS ....................12 Precaution for Supplemental Restraint System (SRS) “Airbag”...
  • Page 4 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 4 Driver Air Bag Deployment Width (2017) .......................... 35 Front Passenger Air Bag Deployment Width (2017)......................36 HEADLINING CUT — FRONT SIDE CURTAIN AIR BAGS CLEARANCE FOR BULKHEAD INSTALLATION ........ 37 AIR BAG DEPLOYMENT KEEP-OUT ZONES (2017) ........................
  • Page 5 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 5 MODEL INFORMATION ................................58 LABEL INFORMATION ................................58 BODY DIMENSIONS ................................... 59 PASSENGER COMPARTMENT ..............................59 Seat Mounting Holes ................................. 59 RH Front Seat Front Mounting Hole Location ........................... 61 LH Front Seat Front Mounting Hole Location ..........................
  • Page 6 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 6 Back Door Opening Measurements ............................85 Doors and Mirrors Dimensions .............................. 86 Overhead View .................................. 86 Exterior Overall Dimensions ..............................87 UNIBODY AND FRAME ................................88 Cross-member and Body Mount Dimensions ........................
  • Page 7 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 7 TRANSMISSION ..................................107 UNIBODY AND FRAME ................................107 Jacking and Lifting Points ................................ 107 HIGH STRENGTH STEEL LOCATIONS ............................108 Precaution in Repairing High Strength Steel (HSS) ......................108 High Strength Steel Locations ..............................
  • Page 8 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 8 Bulbs ......................................131 Exterior Bulbs ..................................131 Interior lamp/Illumination ..............................131 Battery ....................................131 Acronyms ....................................132...

  • Page 9: General Information

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 9 GENERAL INFORMATION FOREWORD This manual contains body builder’s information for the 2015 through 2017 Chevrolet City Express Cargo Vehicle. In order to assure your safety and the efficient functioning of the vehicle, this guide should be read thoroughly.
  • Page 10 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 10...
  • Page 11 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 11 IMPORTANT REGULATORY INFORMATION (continued) applicable motor vehicle safety standards and emissions regulations. The vehicle modifier is responsible for making sure the modifications or installed equipment does not affect the safety of the vehicle, which may result in a collision, serious personal injury or death.

  • Page 12: Safety Information

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 12 SAFETY INFORMATION SUPPLEMENTAL RESTRAINT SYSTEM (SRS) PRECAUTIONS Precaution for Supplemental Restraint System (SRS) “Airbag” and “Belt Pre-Tensioner” WARNING: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized General Motors dealer.

  • Page 13: Supplemental Restraint System (Srs) Component Locations

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 13 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENT LOCATIONS...
  • Page 14 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 14 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENT LOCATIONS (continued) 1. Driver air bag module 2. Passenger air bag OFF indicator 3. Front passenger air bag module 4. Spiral cable 5.

  • Page 15: Occupant Classification System

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 15 OCCUPANT CLASSIFICATION SYSTEM WARNING: After removal and installation of the front passenger seat, a zero point reset function must be performed by a Chevrolet dealer using a special tool. If zero point reset is not performed, the occupant classification system may not operate normally which may increase the risk of serious us injury or death in a collision.

  • Page 16: Front Air Bag Deployment Zones

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 16 FRONT AIR BAG DEPLOYMENT ZONES FRONT AIR BAG MODULE LOCATIONS WARNING: Modifications must not interfere with air bag modules or deployment zones. Damage to air bag modules may cause serious personal injury or death.

  • Page 17: Front Air Bag Modules - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 17 Front Air Bag Modules — Overhead View = Air Bag Module Locations (No modifications in these areas.) 1. Driver air bag module 2. Side curtain air bag module, driver 3.

  • Page 18: Front Air Bag Modules - Driver Side

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 18 Front Air Bag Modules — Driver Side = Air Bag Module Locations (No modifications in these areas.) Front of vehicle 1. Side curtain air bag module 2.

  • Page 19: Front Air Bag Modules - Passenger Side

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 19 Front Air Bag Modules — Passenger Side = Air Bag Module Locations (No modifications in these areas.) = Front of Vehicle 2. Front passenger air bag 3.

  • Page 20: Driver Air Bag Deployment Width

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 20 Driver Air Bag Deployment Width A. Center of the driver air bag module housing B. 267.5 mm (10.53 in) C. Maximum lateral projection of the deployed D.

  • Page 21: Front Passenger Air Bag Deployment Width

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 21 Front Passenger Air Bag Deployment Width A. Maximum lateral projection of the deployed front passenger air bag 475 mm (18.7 in) B. Center of front passenger air bag module housing C.

  • Page 22: Headlining Cut - Front Side Curtain Air Bags Clearance For Bulkhead Installation

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 22 Headlining Cut — Front Side Curtain Air Bags Clearance for Bulkhead Installation 1. Headlining 2. Driver side curtain air bag module 3. Portion of headlining to be cut off and discarded 4.

  • Page 23: Air Bag Deployment Keep-Out Zones

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 23 AIR BAG DEPLOYMENT KEEP-OUT ZONES Front Air Bag Keep-Out Zones — Overhead View = Center of seat Reference point(s): 1. Instrument panel edge 2. Door glass trim edge 3.

  • Page 24: Front Air Bag Keep-Out Zone - Driver Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 24 Front Air Bag Keep-Out Zone — Driver Side View A. 635 mm (25 in) D. 405 mm (15.94 in) B. 510 mm (20.08 in) E. 915 mm (36.02 in) C.

  • Page 25: Front Air Bag Keep-Out Zone - Passenger Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 25 Front Air Bag Keep-Out Zone — Passenger Side View Reference point(s): 1. Zone follows windshield surface 2. Zone follows instrument panel surface contour A. 635 mm (25.00 in) B.

  • Page 26: Inflated Air Bag Zone Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 26 INFLATED AIR BAG ZONE DIMENSIONS Driver and Passenger Air Bag Inflation Zones — Forward View Reference point(s): 1. Door glass trim edge 2. Maximum inflated driver air bag 3.

  • Page 27: Front Air Bag Inflation Zones - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 27 Front Air Bag Inflation Zones — Overhead View 1. Maximum inflated driver air bag 2. Maximum inflated front passenger air bag 3. Reference point: instrument panel seam A.

  • Page 28: Front Air Bag Inflation Zones - Driver Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 28 Front Air Bag Inflation Zones — Driver Side View 1. Maximum inflated side curtain air bag 2. Maximum inflated side air bag 3. Maximum inflated driver air bag. A.

  • Page 29: Front Air Bag Inflation Zones - Passenger Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 29 Front Air Bag Inflation Zones — Passenger Side View 1. Maximum inflated side curtain air bag 2. Front edge of front passenger air bag module 3. Maximum inflated front passenger air bag 4.

  • Page 30: Side Curtain Air Bag Inflation Zones - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 30 Side Curtain Air Bag Inflation Zones — Overhead View A. 210 mm (8.27 in) B. 60 mm (2.36 in) between door glass trim edge and air bag C.

  • Page 31: Side Air Bag Inflation Zones - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 31 Side Air Bag Inflation Zones — Overhead View A. 200 mm (7.87 in) B. 115 mm (4.53 in) between door glass trim edge and air bag C.

  • Page 32: Front Air Bag Deployment Zones (2017 Model Year)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 32 FRONT AIR BAG DEPLOYMENT ZONES (2017 MODEL YEAR) FRONT AIR BAG MODULE LOCATIONS Front Air Bag Modules — Overhead View (2017) = Air Bag Module Locations (No modifications in these areas.) 1.

  • Page 33: Front Air Bag Modules - Driver Side (2017)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 33 Front Air Bag Modules — Driver Side (2017) 1. Side curtain air bag module 2. Side air bag module (located at 3. Driver air bag module (located in (located behind LH side of head- outboard side of driver seatback) steering wheel)

  • Page 34: Front Air Bag Modules - Passenger Side (2017)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 34 Front Air Bag Modules — Passenger Side (2017) = Air Bag Module Locations (No modifications in these areas.) 1. Side curtain air bag module (located 2. Front passenger air bag 3.

  • Page 35: Driver Air Bag Deployment Width (2017)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 35 Driver Air Bag Deployment Width (2017) A. Center of the driver air bag module B. 267.5 mm (10.53 in) C. Maximum lateral projection of the housing deployed driver air bag 535 mm (21.06 in) D.

  • Page 36: Front Passenger Air Bag Deployment Width (2017)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 36 Front Passenger Air Bag Deployment Width (2017) = Air Bag Module Locations (No modifications in these areas.) Maximum lateral projection of Center of front passenger air bag C.

  • Page 37: Headlining Cut - Front Side Curtain Air Bags Clearance For Bulkhead Installation

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 37 HEADLINING CUT — FRONT SIDE CURTAIN AIR BAGS CLEARANCE FOR BULKHEAD INSTALLATION Overhead cutaway view with roof panel removed. 1. Headliner 2. Driver side curtain air 3.

  • Page 38: Air Bag Deployment Keep-Out Zones (2017)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 38 AIR BAG DEPLOYMENT KEEP-OUT ZONES (2017) Front Air Bag Keep-Out Zones — Overhead View Air Bag Deployment Keep-out Zone (No modifications in this area) Air Bag Inflation Zone 1.

  • Page 39: Front Air Bag Keep-Out Zone - Driver Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 39 Front Air Bag Keep-Out Zone — Driver Side View Air Bag Deployment Keep-out Zone (No modifications in this area) Air Bag Inflation Zone A. 635 mm (25 in) B.

  • Page 40: Front Air Bag Keep-Out Zone - Passenger Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 40 Front Air Bag Keep-Out Zone — Passenger Side View Air Bag Deployment Keep-out Zone (No modifications in this area) Air Bag Inflation Zone 1. Reference point: zone follows windshield 2.

  • Page 41: Inflated Air Bag Zone Dimensions (2017)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 41 INFLATED AIR BAG ZONE DIMENSIONS (2017) Driver and Passenger Air Bag Inflation Zones — Forward View 1. Reference point: door glass 2. Maximum inflated driver air 3.

  • Page 42: Front Air Bag Inflation Zones - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 42 Front Air Bag Inflation Zones — Overhead View 1. Maximum inflated Driver air 2. Maximum inflated Passenger 3. Reference point: air bag Instrument Panel Seam 340 mm (13.39 in) 110 mm (4.33 in) between 645 mm (25.39 in) instrument panel and air...

  • Page 43: Front Air Bag Inflation Zones - Driver Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 43 Front Air Bag Inflation Zones — Driver Side View 1. Maximum inflated Side 2. Maximum inflated Side air 3. Maximum inflated Driver air Curtain airbag A. 1,062 mm (41.81 in) B.

  • Page 44: Front Air Bag Inflation Zones - Passenger Side View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 44 Front Air Bag Inflation Zones — Passenger Side View 1. Maximum inflated side 2. Front edge of front 3. Maximum inflated 4. Maximum inflated side curtain air bag passenger air bag front passenger air bag air bag...

  • Page 45: Side Curtain Air Bag Inflation Zones - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 45 Side Curtain Air Bag Inflation Zones — Overhead View A. 219 mm (8.62 in) B. 71.6 mm (2.82 in) between door glass C. 71.6 mm (2.82 in) between door glass trim edge and air bag.

  • Page 46: Side Air Bag Inflation Zones - Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 46 Side Air Bag Inflation Zones — Overhead View A. 200 mm (7.87 in) B. 115 mm (4.53 in) between door C. 115 mm (4.53 in) between door glass trim edge and air bag.

  • Page 47: Altered Vehicles

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 47 ALTERED VEHICLES SAFETY INFORMATION Safety / Emissions - Certification Labels for Altered Vehicles USA: A person or company who alters a previously certified vehicle before the first purchase by the final customer in such a manner that its stated weight ratings are revised, is required by Federal Regulation (49 CFR Part 567.7) to affix an Altered Vehicle Certification Label in addition to the FMVSS and CMVSS Certification Label.
  • Page 48 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 48 Safety / Emissions - Certification Labels for Altered Vehicles (continued) The label must meet the following requirements as described in Section 9: • Shall be permanently attached. •...

  • Page 49: Brake Compliance Guidelines

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 49 BRAKE COMPLIANCE GUIDELINES Brake Compliance Guidelines (FMVSS and CMVSS 135) The calculations and abbreviated definitions necessary for the Center of Gravity (CG) measurements are included in this manual.

  • Page 50: Center Of Gravity (Cg)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 50 CENTER OF GRAVITY (CG) Vehicle Center of Gravity Measurement Process Introduction...

  • Page 51: Vehicle Center Of Gravity Measurement Process

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 51 Vehicle Center of Gravity Measurement Process List of Terms Term Definition Horizontal distance from the center line of the front wheels to the center of gravity of the CG h completed vehicle [mm (in)].

  • Page 52: Recommended P

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 52 Recommended P rocedure Setup The following vehicle conditions should be verified prior to the measurement: • Vehicle Mass: Unloaded Vehicle Condition — Full fluids, spare tire, jack and tire tool. •...

  • Page 53: Analysis Method

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 53 Analysis Method Plot the relation between the lift height (E) and the load on rear wheels (W RO) for raising the front wheels and the relation between the lift (E) and the load on the front wheels (W FO) for raising the rear wheels.

  • Page 54: Maximum Unloaded Vehicle Weight (Uvw) Resource Chart - 2015

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 54 Maximum Unloaded Vehicle Weight (UVW) Resource Chart — 2015 Max GAWR Base Curb Weight Kg (lbs) Kg (lbs) Front Rear — Front Rear Total 2,925 2,155 181.4 1,040 1,150...

  • Page 55: F/Cmvss 126 Electronic Stability Control Systems And F/Cmvss 135 Light Vehicle Brake Systems

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 55 F/CMVSS 126 Electronic Stability Control Systems and F/CMVSS 135 Light Vehicle Brake Systems For Body Builder’s use and applicable to F/CMVSS 126 (1) and 135 (2), the vertical vehicle center of gravity location can be approximated by following the formula below: For G , please use the constant number described on "List of Terms"...

  • Page 56: Fmvss And Cmvss Regulation List

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 56 FMVSS AND CMVSS REGULATION LIST Standards For FMVSS standards, refer to the following website: www.nhtsa.gov/staticfiles/rulemaking/pdf/FMVSS-QuickRefGuide-HS811439.pdf For CMVSS standards, refer to the following website: www.tc.gc.ca/eng/acts-regulations/regulations-crc-c1038.htm...

  • Page 57: Precautions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 57 PRECAUTIONS Precautions for Electrical CAN (Controller Area Network) System • Do not modify the CAN system. • For additional information and identification of CAN system, refer to the Service Manual or contact GM Upfitter integration (www.gmupfitter.com/contacts/contact_us).

  • Page 58: Model Information

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 58 MODEL INFORMATION LABEL INFORMATION Identification Number 1. SRS air bag warning label 2. Air conditioning specification label 3. Transmission fluid specification label 4. Brake fluid warning label 5.

  • Page 59: Body Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 59 BODY DIMENSIONS PASSENGER COMPARTMENT Seat Mounting Holes Front Seat Mounting Hole Dimensions Warning To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, the front passenger seat cannot be permanently removed.
  • Page 60 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 60 WARNING After removal and installation of the front passenger seat, a zero point reset function must be performed by a General Motors dealer using a special tool. If zero point reset is not performed, the occupant classification system may not operate normally which may increase the risk of serious injury or death in a collision.

  • Page 61: Rh Front Seat Front Mounting Hole Location

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 61 RH Front Seat Front Mounting Hole Location 1. Inboard center of hole 2. Outboard center of hole X: 874.1 mm (34.4 in) X: 874.1 mm (34.4 in) Y: 188.6 mm (7.4 in) Y: 568 mm (22.4 in) Z: 265.6 mm (10.5 in)

  • Page 62: Lh Front Seat Front Mounting Hole Location

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 62 LH Front Seat Front Mounting Hole Location 1. Inboard center of hole 2. Outboard center of hole X: 874.1 mm (34.4 in) X: 874.1 mm (34.4 in) Y: -188.6 mm (-7.4 in) Y: -568 mm (-22.4 in) Z: 265.6 mm (10.5 in)

  • Page 63: Seat Position Diagrams

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 63 Seat Position Diagrams SgRP Front Seat Dimension NOTE: Seat is in full down and back position. A. 1,086.5 mm (42.77 in) B. 625.9 mm (24.64 in) C.

  • Page 64: Body Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 64 Body Dimensions CARGO AREA Interior Dimensions Overall A. Length behind seat back in upright position: E. Maximum width at floor: • Rear-most: 2,022 mm (79.6 in) •...

  • Page 65: Wheel Well Clearance

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 65 Wheel Well Clearance Cut-away side view - RH NOTE: View from inside of vehicle. A. Seat position: 296 mm (11.65 in) • Rear-most: 856 mm (33.7 in) •...

  • Page 66: Wheel Well Clearance

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 66 Wheel Well Clearance Cut-away side view - LH NOTE: View from inside of vehicle. A. Seat position: B. 296 mm (11.65 in) • Rear-most: 856 mm (33.7 in) •...

  • Page 67: Cutaway Wheel Well And Rear Views

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 67 Cutaway Wheel Well and Rear Views Rear Left Hand Right Hand Front of Vehicle A. 261.8 mm (10.3 in) B. 1,175 mm (46.3 in) C. 1,250 mm (49.2 in) D.

  • Page 68: Cutaway Overhead View

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 68 Cutaway Overhead View Front of Vehicle A. 570 mm (22.4 in) B. 1,323 mm (52.1 in) C. 1,432 mm (56.4 in)

  • Page 69: D-Ring Tie-Downs (If Equipped)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 69 D-Ring Tie-Downs (If Equipped) Front of Vehicle WARNING Do not exceed the maximum total D-ring tie down loading of 5,000N (1,124 lbs). * D-ring tie down location. A.

  • Page 70: Sign Area

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 70 SIGN AREA RH Exterior Dimensions A. 918 mm (36.1 in) B. 825 mm (32.5 in) C. 408 mm (16.1 in) D. 713 mm (28.1 in) E. Inset depth: 18 mm (0.7 in) F.

  • Page 71: Lh Exterior Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 71 LH Exterior Dimensions A. 674 mm (26.5 in) B. 836 mm (32.9 in) C. 987 mm (38.9 in) D. 1,059 mm (41.7 in) E. 1,429 mm (56.3 in) F.

  • Page 72: Rh Front Door Exterior Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 72 RH Front Door Exterior Dimensions : Front of vehicle. 35.0 mm (1.38 in) 132.2 mm (5.20 in) 867.2 mm (34.14 in) 104.7 mm (4.12 in) 384.5 mm (15.14 in) 92.6 mm (3.65 in) 211.4 mm (8.32 in) 546.2 mm (21.50 in)

  • Page 73: Lh Front Door Exterior Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 73 LH Front Door Exterior Dimensions : Front of vehicle. 35.0 mm (1.38 in) 132.2 mm (5.20 in) 384.5 mm (15.14 in) 104.7 mm (4.12 in) 867.2 mm (34.14 in) 92.6 mm (3.65 in) 211.4 mm (8.32 in) 788.0 mm (31.02 in)

  • Page 74: Rh Slide Door Exterior Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 74 RH Slide Door Exterior Dimensions Without Glass B. 941 mm (37.0 in) C. 858 mm (33.8 in) A. 1,450 mm (57.1 in) D. 1,002 mm (39.4 in) E.

  • Page 75: Lh Slide Door Exterior Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 75 LH Slide Door Exterior Dimensions A. 1,450 mm (57.1 in) B. 941 mm (37.0 in) C. 858 mm (33.8 in) D. 1,002 mm (39.4 in) E. 165 mm (6.5 in) F.

  • Page 76: Hood Surface Exterior Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 76 Hood Surface Exterior Dimensions A. 275 mm (10.8 in) B. 745 mm (29.3 in) C. 120 mm (4.7 in) D. 568 mm (22.4 in) E. 80 mm (3.1 in)

  • Page 77: Hood Surface Exterior Dimensions (Continued)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 77 Hood Surface Exterior Dimensions (continued) A. Flat surface area: 1.026 m (1,590 in B. 1,479 mm (58.2 in) C. 310 mm (12.2 in) D. 55 mm (2.2 in) E.

  • Page 78: Back Door Sign Area

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 78 Back Door Sign Area A. 50 mm (2.0 in) B. 61 mm (2.4 in) C. 580 mm (22.8 in) D. 796 mm (31.3 in) E. 128 mm (5.0 in) F.

  • Page 79: Back Door Window Opening Sign Area

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 79 Back Door Window Opening Sign Area 1. Door gap seam A. 128 mm (5.0 in) B. 426 mm (16.8 in) C. 455 mm (17.9 in) D. 488 mm (19.2 in) E.

  • Page 80: Exterior

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 80 EXTERIOR Front Door Opening Measurements Front of Vehicle Without Door Seal and Interior Trim A. 1,191 mm (46.9 in) B. 870 mm (34.3 in) C. 1,278 mm (50.3 in) D.

  • Page 81: Rh Slide Door Opening Measurements - Without Slide Door Installed

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 81 RH Slide Door Opening Measurements — Without Slide Door Installed Front of Vehicle Without Door Seal and Interior Trim A. 818 mm (32.2 in) B. 735 mm (28.9 in) C.

  • Page 82: Lh Slide Door Opening Measurements - Without Slide Door Installed

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 82 LH Slide Door Opening Measurements — Without Slide Door Installed Front of Vehicle Without Door Seal and Interior Trim 818 mm (32.2 in) 735 mm (28.9 in) 1,181 mm (46.5 in) 1,181 mm (46.5 in) 27 mm (1.06 in)

  • Page 83: Rh Slide Door Opening Measurements - With Slide Door Installed

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 83 RH Slide Door Opening Measurements — With Slide Door Installed Front of Vehicle Without Door Seal and Interior Trim A. 623 mm (24.5 in) B. 1,181 mm (46.5 in) C.

  • Page 84: Lh Slide Door Opening Measurements - With Slide Door Installed

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 84 LH Slide Door Opening Measurements — With Slide Door Installed Front of Vehicle Without Door Seal and Interior Trim A. 623 mm (24.5 in) B. 1,181 mm (46.5 in) C.

  • Page 85: Back Door Opening Measurements

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 85 Back Door Opening Measurements A. 1,175 mm (46.3 in) B. 1,238 mm (48.75 in) C. 1,260 mm (49.6 in) D. 1,250 mm (49.2 in) E. 193 mm (7.6 in)

  • Page 86: Doors And Mirrors Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 86 Doors and Mirrors Dimensions Overhead View A. 3,523 mm (138.7 in) B. With Mirrors Unfolded: 2,010 mm (79.1 in) C. With Mirrors Folded: 1,856 mm (73.1 in) D.

  • Page 87: Exterior Overall Dimensions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 87 Exterior Overall Dimensions A. 4,732.5 mm (186.3 in) B. 2,925 mm (115.2 in) C. 968.2 mm (38.1 in) D. 839.3 mm (33 in) E. 535.7 mm (21 in) F.

  • Page 88: Unibody And Frame

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 88 UNIBODY AND FRAME Cross-member and Body Mount Dimensions Front of Vehicle A. 4,311.65 mm (169.75 in) B. 520 mm (20.5 in) C. 508.05 mm (20 in) D.

  • Page 89: Cross-Member And Body Mount Dimensions (Continued)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 89 Cross-member and Body Mount Dimensions (continued) NOTE: Floor sheet metal removed for clarity. : Front of vehicle. A. 1,009 mm (39.7 in) B. 1,134 mm (44.6 in) C.

  • Page 90: Electrical

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 90 ELECTRICAL Refer to the BODY BUILDER MANUAL 2016 CHEVROLET CITY EXPRESS ELECTRICAL SECTION for detailed electrical information...

  • Page 91: Fuel Systems

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 91 FUEL SYSTEMS FUEL SYSTEM PRECAUTIONS General Modifications in the fuel system are not recommended, either in the circuit or the components. WARNING: When replacing fuel line parts, be sure to observe the following: •...

  • Page 92: Fuel Pressure Release Procedure

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 92 Fuel Pressure Release Procedure Intelligent Power Distribution Module (IPDM) Fuel pump fuse 20 (15A) 1. Remove fuel pump fuse (2) located in IPDM E/R (1). • Refer to the Body Builder Manual 2016 Chevrolet City Express Electrical Section for detailed fuse location information.

  • Page 93: Filler Neck Areas

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 93 FILLER NECK AREAS Chassis : Front of vehicle 1. B pillar rear edge A. 195 mm (7.7 in) B. 207 mm (8.1 in) C. 430 mm (16.9 in)

  • Page 94: Fuel Filler Pipe And Evap Canister Location

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 94 Fuel Filler Pipe and EVAP Canister Location : Front of vehicle. 1. EVAP canister assembly 2. Fuel tank protector 3. Fuel tank 4. Front tank strap 5.

  • Page 95: Tank Location

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 95 TANK LOCATION Tank Mounting : Front of vehicle. 1. Fuel tank 2. Rear tank strap 3. Front tank strap 4. EVAP canister assembly A. Fuel tank strap bolts...

  • Page 96: Drilling Precaution Area

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 96 Drilling Precaution Area WARNING: Do not damage the fuel tank or lines when drilling through the floor in the area shown or component failure and personal injury may occur. Fuel Tank —...

  • Page 97: Drilling Precaution Area (Continued)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 97 Drilling Precaution Area (continued) All dimensions and reference lines are shown with cargo mat removed. : Front of vehicle. 1. Front door jamb front at floor (reference line) 2.

  • Page 98: Drilling Precaution Area Filler Neck

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 98 Drilling Precaution Area Filler Neck B-Pillar Area : Front of vehicle. 1. Fuel filler area drill precaution zone A. 300 mm (11.8 in) B. 400 mm (15.7 in)

  • Page 99: Trailer Tow

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 99 TRAILER TOW Do not tow a trailer with this vehicle. This vehicle is not equipped with trailer tow equipment.

  • Page 100: Cooling

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 100 COOLING Engine Cooling System CAUTION: No modification to the engine cooling system (radiator, radiator shroud, cooling fans, liquid cooling circuit, etc.) is allowed. Sufficient air passage to the radiator must be maintained, therefore, do not block the air passage through the radiator grille to the radiator with publicity plates, posters, trim or other decorative elements.

  • Page 101: Hvac

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 101 HVAC Changes to the HVAC System Changes to the HVAC system are not recommended. For liquid connection information, service data and specifications, refer to the service manual. HVAC System Component Locations Manual Air Conditioning System 1.

  • Page 102: Exhaust

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 102 EXHAUST Exhaust System Changes to the exhaust system are not recommended. 1. Intermediate exhaust tube 2. Exhaust bolt springs 3. Ring gasket 4. Front exhaust tube 5.

  • Page 103: Exhaust Measurements

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 103 Exhaust Measurements : Front of vehicle NOTE: Shown as viewed from below. 1. Leading edge of bracket 2. Front edge of main muffler 3. Rear edge of main muffler 4.

  • Page 104: Exhaust System - Precautions

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 104 Exhaust System - Precautions CAUTION: To prevent exhaust gas leaks and possible CO poisoning: • Always replace exhaust gaskets and ring gaskets with new ones when reassembling. •...

  • Page 105: Wheel And Tire

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 105 WHEEL AND TIRE General The replacement of the tires with those other than the ones indicated by the OEM is not recommended. Using tires of different make, size, type or characteristics on the same axle is not allowed. Using non-recommended tires could affect the performance of the Vehicle Dynamic Control (VDC) or other vehicle components.

  • Page 106: Steering And Suspension

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 106 STEERING AND SUSPENSION Vehicle Handling Information WARNING: • Changes made to the vehicle that significantly affect the ride height may cause vehicle control problems during sharp turns or sudden steering maneuvers. Any maneuvers of this type could result in an accident.

  • Page 107: Driveline

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 107 DRIVELINE CAUTION: Any deviation from OEM specifications may adversely affect powertrain operation, including engine, transmission, or component reliability. The aftermarket equipment manufacturer, second stage manufacturer, and upfitter are responsible for maintaining the specifications after the completion of any modifications.

  • Page 108: High Strength Steel Locations

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 108 HIGH STRENGTH STEEL LOCATIONS Precaution in Repairing High Strength Steel (HSS) WARNING: • While working, suitable work clothes, a work cap and safety shoes must be worn. To prevent burns, a long sleeve shirt and trousers must also be worn and must not be taken off under any circumstance.

  • Page 109: High Strength Steel Locations

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 109 High Strength Steel Locations The grey shading in the following illustrations indicate body areas with high strength steel (HSS). Front Front Left Side Front Right Side...
  • Page 110 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 110 Right Side Left Side Rear Left Side Rear Right Side...
  • Page 111 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 111 Rear Floor...

  • Page 112: Welding

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 112 WELDING WARNING: Do not heat, bend, or cut high strength steel or the structural integrity of the vehicle may be compromised. HSS is used for body panels in order to reduce vehicle weight. Accordingly, precautions in repairing automotive bodies made of HSS are described below: HSS Used in the Chevrolet City Express Cargo Vehicles Tensile strength...
  • Page 113 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 113 WARNING: • When cutting HSS panels, avoid gas (torch) cutting if possible. Instead, use a saw to avoid weakening surrounding areas due to heat. If gas (torch) cutting is unavoidable, allow a minimum margin of 50 mm (1.97 in).
  • Page 114 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 114 2. Precautions in spot welding HSS: This work should be performed under standard working conditions. Always note the following when spot welding HSS: • The electrode tip diameter must be sized properly according to the metal thickness.

  • Page 115: Vehicle Interior

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 115 VEHICLE INTERIOR Modifications in the Vehicle Interior General WARNING: The body builder, conversion company or dealer are responsible for making sure the modifications or installed equipment do not affect the safety of the vehicle, including modifications which may result in a collision, property damage, personal injury or death, such as but not limited to: •...

  • Page 116: Adhesive Information

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 116 ADHESIVE INFORMATION MSDS Information Contact the product supplier for the latest MSDS (Material Safety Data Sheet) information. Product Name Code/Number Supplier/Emergency Phone Numbers Sunstar Inc. Sunnex (adhesive for body) SH-310 www.sunstarea.co 937-746-8575...

  • Page 117: Replacing Bolts

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 117 REPLACING BOLTS Tightening Torque Table Tightening torque (Without lubricant) Bolt Bolt Pitch Hexagon head bolt Hexagon flange bolt Grade diameter size N·m kg-m ft-lb in-lb N·m kg-m ft-lb in-lb...

  • Page 118: Add On Equipment

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 118 ADD ON EQUIPMENT ANTI-CORROSION PROTECTION Failure to refinish bare metal will result in corrosion. The basic steps to refinish bare metal are as follows: 1. Prep the metal surface(s) as follows: A.

  • Page 119: H Body Side And D-Pillar Inner

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 119 : Front of vehicle. * Weld nut locations for bulkhead installation; All bolts are M8 x 1.25 1. Mounting point loading not to exceed 10 kg (22 lbs) per point. Total loading across these 4 mounting points not to exceed 40 kg (88 lbs).

  • Page 120: Rh Body Side And D-Pillar Inner

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 120 RH Body Side and D-pillar Inner RH body side inner as viewed from inside the vehicle. Loading should be distributed evenly, utilizing as many mounting points as possible. Front of Vehicle * Weld nut locations;...

  • Page 121: Lh Body Side And D-Pillar Inner

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 121 LH Body Side and D-pillar Inner LH body side inner as viewed from inside the vehicle. Loading should be distributed evenly, utilizing as many mounting points as possible : Front of vehicle.

  • Page 122: Floor

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 122 Floor The shelves bolt to the same location on the floor as the D-rings (if equipped). Loading should be distributed evenly utilizing as many mounting points as possible. : Front of vehicle.

  • Page 123: Interior Roof Bow Mounting Points

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 123 Interior Roof Bow Mounting Points Loading should be distributed evenly, utilizing as many mounting points as possible. Front of Vehicle Weld nut locations; All bolts are M6 x 1.0 Mounting point loading not to exceed 5 kg (11 lbs) per point.

  • Page 124: Roof Racks

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 124 ROOF RACKS WARNING: Drive extra carefully when the vehicle is loaded at or near the cargo carrying capacity, especially if the significant portion of that load is carried on the roof rack. Heavy loading of the roof rack has the potential to affect the vehicle stability and handling during sudden or abnormal handling maneuvers.
  • Page 125 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 125 Front of vehicle. NOTE: • Weld nut locations, all bolts are M8 x 1.25. • For maximum load strength, ensure the bolt thread depth is at least 12 mm (0.5 in) depth. •...

  • Page 126: Recommended Fluids And Lubricants

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 126 RECOMMENDED FLUIDS AND LUBRICANTS SPECIFICATIONS: *1: For further details, refer to Precaution for Fuel. *2: For further details, refer to Engine Oil Recommendation. *3: For further details, refer to Engine Coolant Recommendation. *4: Available through a CHEVROLET dealer.

  • Page 127: Precaution For Fuel (Unleaded Regular Gasoline Recommended)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 127 Precaution for Fuel (Unleaded Regular Gasoline Recommended) Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (Research Octane number 91). CAUTION: Do not use leaded gasoline.

  • Page 128: Suspension

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 128 SUSPENSION General Specification (Front) Front: independent strut Suspension type Rear: multi-leaf with solid axle Front: twin tube strut Shock absorber type Rear: twin tube Stabilizer Front solid stabilizer bar (standard equipment) Front Wheel Alignment (Unladen*1) Camber *2 Minimum...

  • Page 129: Wheel Turning Angle

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 129 Wheel Turning Angle Inner wheel angle (A) Minimum 36° 55’ (36.92°) Degree minute (decimal degree) Nominal 39° 55’ (39.92°) Maximum 40° 55’ (40.92°) Outer wheel angle (B) Nominal 33°...

  • Page 130: General Specification (Rear)

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 130 General Specification (Rear) Suspension type Rigid axle with semi-elliptic leaf spring Shock absorber type Double-acting hydraulic Rear Wheel Alignment (Unladen*) Camber* Minimum -2° 0’ (-2.0°) Degree minute (decimal degree) Nominal -1°...

  • Page 131: Wheels And Tires

    2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 131 Wheels and Tires Grade Road wheel Tire Size Spare tire size 15X5.5JJ Steel 185/60R15C 94/92T * 185/60R15C 94/92T * * Use commercial (C) rated tires only. Do not use passenger rated tires. Wheel Dimensions Diameter 15 in...
  • Page 132 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 132 Acronyms Acronym Description Two Wheel Drive Anti-lock Braking System Alternating Current Air Conditioning Anti-Knock Index AM/FM Amplitude Modulated/Frequency Modulated American Petroleum Institute Accessory Reserve Capacity Automatic Transmission Auto Transporter All-Terrain Vehicle Body Control Module...
  • Page 133 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 133 Acronym Description GAWR Gross Axle Weight Rating GCWR Gross Combination Weight Rating Gross Vehicle Weight GVWR Gross Vehicle Weight Rating H.S. Harness Side High Strength Steel HVAC Heating, Ventilation, &...
  • Page 134 2015-18 CHEVROLET CITY EXPRESS CARGO VAN BODY BUILDER MANUAL Pa g e | 134 Acronym Description Rear Sonar System Revolutions Per Minute Society of Automotive Engineers School Bus SgRP Seating Reference Point Acronym Description Supplemental Restraint System Second Unit Body Trailer Converter Dolly Transmission Control Module Throttle Position Sensor...

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