Troubleshooting - Kruger ADA Series General Instructions Manual

Centrifugal fan
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The fan may now be put into operation but during the first 8 hrs of running, it should be periodically
observed and checked for excessive vibration and noise. Checks should be make of motor input current and
motor & bearing temperature to ensure that they do not exceed manufacturer's recommendation. After 8 hrs
of operation, the fan should be shut down to check the following items :-
(1)
All set screws and hold-down bolts
(2)
Belt drive alignment
(3)
Belt drive tension
(4)
Bearing housing temperature
After 24 hrs of the satisfactory operation, the fan should be shut down, and the drive belt tension should be
readjusted to recommended tension.
TROUBLE-SHOOTING
Fan is developing or emitting abnormal or excessive noise
Drive system
Fan or motor sheave not properly tightened onto shaft
Misalign sheaves
Belt hitting Belt Guard
Belts are not tensioned enough and are too loose
Belts too tight
Belts wrong cross section
Belts worn
Belts oily or dirty
Belt guard is not properly fastened
Motor, motor base or fan not securely anchored or
Secured
Motor
Lean-in cable not secure
Noisy motor bearings
Single phasing a 3 phase motor
Low voltage
Cooling fan striking shroud
Electromagnetic fault in motor
AC hum in motor or relay
Starting relay chatter
Fan Components
Impeller loose on shaft
Impeller unbalance
Impeller not center in inlet or housing
Impeller in contact with inlet cone
Blades rotating close to structural member
Cutoff or other parts loose (rattling during operation)
Cutoff damaged
Cutoff improperly positioned
Impurities or foreign material inside fan housing
Bearing defective or worn out
Bearing loose on bearing support or shaft
Foreign material inside bearing
Fretting corrosion between inner race and shaft
Bearing not sitting on flat surface
Rubbing noise between bearing seal and inner ring
Impeller worn as a result of abrasive or corrosive
material moving through passages.
Blades coinciding with an equal number of structural
members
Possible cause
Remedy
Re-tightened the sheaves
Re-align the sheaves
Check fan & motor sheave alignment & belt tension
Increase the belt tension
Correct belt tension
Change to right type
Replace belts
Clean belts
Tighten the fasteners
Tighten the fasteners
Fasten the cable properly
Replace bearing
Check power supply
Check power supply
Check motor assembly
Replace motor
Tighten impeller
Balance impeller
Adjust impeller to center of inlet or housing
Correct inlet cone position
Correct the running clearance
Tighten loose parts
Replace cutoff
Reposition cutoff
Clean inside fan and impeller
Replace bearing
Re-tighten bearing
Clean bearing
Replace bearing or shaft
Re-adjust bearing
Replace bearing
Replace impeller

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