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For professional use only. Not approved for use in explosive atmospheres and hazardous locations. For the application of architectural paints and coatings. LP 555/655, S2550 Models: 3300 psi (22.7 MPa, 227 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and in related manuals.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
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• Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
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Do not kink or over-bend the hose. • Do not expose the hose to temperatures or to pressures in excess of those specified by Graco. • Do not use the hose as a strength member to pull or lift the equipment.
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Warnings MOVING PARTS HAZARD Moving parts can pinch, cut, or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
Component Identification Component Identification Stand Models ti29535a Trigger Lock ON/OFF Switch M Drain Tube Pressure Control Fluid Intake Two-Finger Trigger Conversion Kit Pump Prime Valve Fluid Outlet Tip Guard Power Cord Wrap Spray Tip Filter (inside manifold) Finger Guard / TSO Fill Point Airless Hose Model/Serial Tag (Not shown, located Power Cord...
Component Identification Lo-Boy Models ti29692a Trigger Lock ON/OFF Switch M Drain Tube Pressure Control Fluid Intake Two-Finger Trigger Conversion Kit Pump Prime Valve Fluid Outlet Tip Guard Filter (inside manifold) Spray Tip Finger Guard / TSO Fill Point Model/Serial Tag (Not shown, located Airless Hose on bottom of unit.) Power Cord...
Component Identification Hi-Boy Models ti29537a Trigger Lock ON/OFF Switch M Drain Tube Pressure Control Fluid Intake Two-Finger Trigger Conversion Kit Pump Prime Valve Fluid Outlet Tip Guard Filter Spray Tip Finger Guard / TSO Fill Point Pail Hook Airless Hose Model/Serial Tag (Not shown, located Power Cord on bottom of unit.)
Grounding Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.
Pressure Relief Procedure Pressure Relief Procedure Turn pressure control to lowest setting. Follow the Pressure Relief Disengage the trigger lock. Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure Relief Procedure whenever sprayer is...
Pressure Relief Procedure Trigger Lock Put drain tube in a pail. Turn prime valve down. Leave prime valve in down (drain) position until you are ready to spray Always engage the trigger lock when sprayer again. is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped.
Setup Setup Use wrenches to tighten securely. Engage trigger lock. When unpacking sprayer for the first time or after long term storage perform setup procedure. When first setup is performed remove shipping plug from fluid outlet. Connect airless hose to fluid outlet. Use ti29455a wrenches to tighten securely.
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Setup When unpacking sprayer for the first Make certain ON/OFF switch is OFF. time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris. ti24586a Plug power supply cord into a properly grounded electrical outlet. ti24638b Fill throat packing nut with TSO to prevent premature packing wear.
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Setup 10. Turn prime valve down. 15. Turn prime valve horizontal. Disengage trigger lock. ti29641a 11. Place fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. See Grounding, page 11. NOTE: New sprayers are shipped with storage fluid that must be flushed out with mineral spirits prior to using the sprayer.
Startup Startup Turn pressure control 1/2 turn to start motor. Allow paint to circulate through sprayer until paint flows out the drain tube. Perform Pressure Relief Procedure, page 12. Turn pressure control to lowest pressure. 15 s ti24645a Turn prime valve horizontal. Disengage trigger lock.
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Startup Hold gun against grounded metal waste pail. Trigger gun until paint appears. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag. Inspect for leaks. If leaks occur, perform Pressure Relief Procedure, page 12, then tighten all fittings and repeat ti29650a...
Operation Operation Spray Tip Installation Spray Spray test pattern. Adjust pressure to eliminate heavy edges. To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard.
Operation Clear Tip Clog NOTE: If spray tip is difficult to rotate when turning to the unclog position, perform In the event that particles or debris clog the Pressure Relief Procedure, page 12, then spray tip, this sprayer is designed with a turn Prime/Spray valve to spray position and reversible spray tip that quickly and easily repeat step 1.
Operation Digital Display Press and hold display button to change pressure units (psi, bar, or MPa). Some models are equipped with a digital display. This section explains how to use this feature. Pressure Display 1. Perform Pressure Relief Procedure, page 12. ti29542a Plug sprayer into grounded outlet.
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Operation Sprayer model number is displayed To erase last error code, press and hold followed by Data Point 1 which is the unit display button. power on time in hours. Press display button again to display Data Point 4. The software revision is displayed.
Operation Cleanup Place fluid intake in flushing fluid. Use water for water base paint and mineral spirits for oil-based paint. Place drain Perform Pressure Relief Procedure, tube in waste pail. page 12. Remove tip guard and Spray Tip. For additional information, see separate gun manual.
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Operation Stop triggering gun. Move gun to waste Raise fluid intake above flushing fluid. pail, hold gun against pail, trigger gun to thoroughly flush system. While continuing to trigger gun, turn prime valve down. Then, release gun trigger. Allow flushing fluid to circulate until fluid comes out of drain tube clear.
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Operation 11. Engage trigger lock. 14. If flushing with water, flush again with mineral spirits or Pump Conditioner to leave a protective coating to prevent freezing or corrosion. ti29541a 12. Turn pressure control knob to the lowest pressure setting and turn ON/OFF switch to OFF position.
Maintenance Maintenance Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future. Activity Interval Inspect/clean sprayer filter, fluid inlet strainer, and gun Daily or each time you spray filter.
Troubleshooting Troubleshooting Mechanical/Fluid Flow Follow Pressure Relief Procedure, Check all possible problems and causes page 13, before checking or repairing. before disassembling the unit. What to Check What to Do If check is OK, go to next When check is not OK, Problem check refer to this column...
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Troubleshooting What to Check What to Do If check is OK, go to next When check is not OK, Problem check refer to this column Pump output is low Pump rod damage. Repair pump. See pump manual. Low stall pressure. Turn pressure knob fully clockwise.
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Troubleshooting What to Check What to Do If check is OK, go to next When check is not OK, Problem check refer to this column Fluid is spitting from gun Air in pump or hose. Check and tighten all fluid connections.
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Troubleshooting Electrical View digital display or remove control box cover to view control board status light. To determine which code (or any Symptom: Sprayer does not run, stops other code besides voltage supply) refer running, or will not shut off. to the control board status light.
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Troubleshooting Problem What to Check How to check Check transducer or transducer Sprayer does not run at all Make sure there is no pressure in the system (see Pressure Relief connections Procedure, page 12). Check fluid Display shows E=02 path for clogs, such as clogged filter. Use airless paint spray hose with no metal braid.
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Troubleshooting Problem What to Check How to check Sprayer does not run at all Check voltage supply to the sprayer Turn ON/OFF switch OFF and (control board is detecting a multiple disconnect power to sprayer. voltage surges). Locate a good voltage supply to Display shows E=04 prevent damage to electronics.
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Troubleshooting Problem What to Check How to check 6.Connect the Red and Black leads from the motor to an Ohm meter. Rotate the motor while checking for opens. If an open is found replace the motor. BLACK (-) RED (+) YELLOW 1-3 ohms ti24723a...
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Troubleshooting Problem What to Check How to check 8.Use an Ohm meter to check motor for shorts. Connect (–) meter lead to motor case. Move the (+) meter lead to each motor wire. Meter should read open on all wires. GROUND BLACK YELLOW...
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Troubleshooting Problem What to Check How to check Basic electrical problems Motor leads are securely fastened Replace loose terminals; crimp to and properly mated leads. Be sure terminal are firmly connected. Clean circuit board terminals. Securely reconnect leads. For loose motor brush lead Tighten terminal screws.
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Troubleshooting Sprayer Will Not Run (See following page for steps) Remove Control box cover. Turn sprayer ON. Observe control board status light on See Step 1. Do you control board (see page 27). have over 100 VAC (220 VAC for 230v units)? No Light Once Normal Operation...
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Troubleshooting Step 1: Step 3: Plug Power cord in and turn Check motor thermal switch. switch ON. Connect probes Unplug yellow wires. Meter to L and N on control board. should read continuity. Turn meter to AC Volts. NOTE: Motor should be cool during reading.
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Troubleshooting Sprayer Will Not Shut Off Remove control box cover so the control board status light can be viewed Perform Pressure Relief Procedure, if available. page 12. Leave prime valve open (down) and turn ON/OFF switch OFF. Troubleshooting Procedure Plumb pressure gauge into paint hose, Mechanical problem: plug sprayer in, and turn power switch ON.
Wiring Diagrams Wiring Diagrams 110/230V NOTICE Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.
Technical Specifications Technical Specifications LP 555, 655/S2550 Metric Sprayer Maximum fluid working pressure 3300 psi 228 bar, 22.8 MPa Maximum Delivery (555/5150) 0.54 gpm 2.0 lpm Maximum Tip Size (555/5150) 0.023 0.023 Maximum Delivery (655/8150) 0.60 gpm 2.3 lpm Maximum Tip Size (655/8150) 0.025...
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Technical Specifications LP 555, 655/S2550 Metric @ 70 psi (0.48 MPa, 4.8 bar) Noise** (dBa) Sound pressure 90 dBa Sound power 100 dBa Materials of Construction Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten...
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All written and visual data contained in this document reflects the latest product information available at the time of publication. The manufacturer reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A4203 Copyright 2016, All manufacturing locations are registered to ISO 9001.