LMI Technologies LCI401 User Manual

LMI Technologies LCI401 User Manual

Focalspec line confocal sensors

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FOCALSPEC LINE CONFOCAL SENSORS
LCI401, LCI1200, LCI1201 & LCI1600
USER GUIDE
Version 2.7

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Summary of Contents for LMI Technologies LCI401

  • Page 1 FOCALSPEC LINE CONFOCAL SENSORS LCI401, LCI1200, LCI1201 & LCI1600 USER GUIDE Version 2.7...
  • Page 2 LMI Technologies, Inc. Trademarks and Restrictions FocalSpec™ is a registered trademark of LMI Technologies, Inc. Any other company or product names mentioned herein may be trademarks of their respective owners. Information contained within this manual is subject to change.
  • Page 3 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 3/25 Version history Version Status Date Author Comments Approved 2020-02-27 Kalistaja Table 1 corrected. David Aligned spec terminology with datasheet / LMI. 2020-01-22 David Rebranding. 2019-09-30 Kalistaja Template updated. Removed IO cable X1 from the delivery content.
  • Page 4 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 4/25 Approved 2017-01-19 Koskinen, LCI1200 encoder input Mikkonen fixes, adds LCI1200 trigger input debounce time, language checks. Approved 2016-10-04 Niemelä Updated Specification. Approved 2016-09-23 Takkunen-Lauri Safety information added. Approved 2016-08-15 Matilainen Template update. Approved 2016-08-02 Niemelä,...
  • Page 5: Table Of Contents

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 5/25 CONTENTS 1 About this Document ..................... 6 2 Safety Information ......................6 2.1 Safety Notes 2.2 Warnings 2.3 Proper Use 2.4 CE Marking 3 Functional Principle ....................... 8 4 Technical Data ........................ 9 5 Delivery Contents......................
  • Page 6: About This Document

    6/25 1 About this Document This document is user guide of sensors LCI401, LCI1200, LCI1201 and LCI1600. Sensors LCI1220 and LCI1620 are covered by separate guide. FocalSpec Software Development Kit (FSSDK) and the API documentation can be found after FSSDK installation from folder: C:\Focalspec\FocalSpec Software Development Kit\Manual.
  • Page 7: Proper Use

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 7/25 2.3 Proper Use The LCI sensor is designed for use in industrial areas. The sensor is used for optical measurements, such as 3D topography, dimensions and distances measurements, measuring the tomography of transparent materials, surface micro profile measurements, and film thickness measurements.
  • Page 8: Functional Principle

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 8/25 3 Functional Principle FocalSpec line confocal imaging (LCI) sensors measure and evaluate 3D profiles on a variety of different target surfaces. LCI sensor technology provides precise and accurate microtopographic surface height information based on chromatic confocal imaging principle.
  • Page 9: Technical Data

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 9/25 4 Technical Data Table 1. Technical data for the sensors LCI401 LCI 1600 LCI 1200 LCI 1201 Field of view 16.6 11.3 11.5 X resolution µm Z repeatability* 0.11 0.24 0.11 0.13 µm Stand-off distance 64.0...
  • Page 10: Installation And Mounting

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 10/25 6 Installation and Mounting 3D CAD STEP as well as high-resolution versions of the drawings below are included in the USB drive folder “hardware”. The position and orientation of the optical profile is shown in an enlarged detail image for each model.
  • Page 11 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 11/25 Figure 3. Installation and mounting of LCI1600. LMI Technologies, Inc. • www.lmi3d.com...
  • Page 12 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 12/25 Figure 4. Installation and mounting of LCI1201. Figure 5. Installation and mounting of LCI401. LMI Technologies, Inc. • www.lmi3d.com...
  • Page 13: Electrical Connections

    13/25 7 Electrical Connections Sensors LCI401, LCI1200, LCI1201 and LCI1600 are powered using a Hybrid 8-pin M12 type cable (X2 - Phoenix 1407488). The same cable offers general purpose inputs, which can be used for synchronization purposes. The sensor communicates with PC via Ethernet (CAT5E cable is recommended). All routers must be 1 Gigabit Ethernet routers.
  • Page 14 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 14/25 There are two indicator LEDs next to the connectors on the connector panel. The status LED turns red if the sensor is not connected to a PC or a router, whereas a green light indicates that the connection is established.
  • Page 15: Input And Output Description

    Black Input 2 Input 2 (24 V, default encoder disable-input) Figure 8. X2 cable power and input wiring for sensors LCI401, LCI1200, LCI1201 and LCI1600. NOTE 1: Connect the power/trigger cable shield to system GND NOTE 2: Ensure that the sensor mount has the same ground potential as the sensor itself.
  • Page 16 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 16/25 Table 4. X1 17 pin IO cable pinout of all LCI1200 sensors and sensors LCI401, LCI1201 and LCI1600 delivered before wk18/2019 Color Name Description Brown Output 1 24 V Output 1 (500 mA)
  • Page 17 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 17/25 Table 5. X1 17 pin IO cable pinout for sensors LCI401, LCI1201 and LCI1600 delivered after wk18/2019 Color Name Description Brown Output 1 24 V Output 1 (500 mA) Blue Output 2 24 V Output 2 (500 mA)
  • Page 18: External Trigger Configurations

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 18/25 9 External Trigger Configurations The trigger inputs can be used to synchronize the sensor with an external device. Application examples include: synchronizing the profile measurement into a certain signal of a production process or combining profiles into 3D point clouds based on the trigger index.
  • Page 19 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 19/25 Figure 10. Timing diagram of a quadrature encoder. LMI Technologies, Inc. • www.lmi3d.com...
  • Page 20: Preparing Measurement Setup

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 20/25 10 Preparing Measurement Setup To ensure the most favorable measurement conditions, follow the instructions below. • Handle the sensor with care. Neither the casing nor the lenses of the sensor must interfere with any object: only the dedicated mounting holes are to be used when installing the sensor.
  • Page 21: Getting Started

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 21/25 11 Getting Started This chapter will instruct how to set up the system with the sensor and a PC in order to show measurement profile. Step Illustration Instructions Lay down the sensor carefully on a table with mounting holes down.
  • Page 22 2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 22/25 Double-click “setup.exe” on the USB drive and follow on-screen instructions to install FocalSpec Software Development Kit. If Windows asks you if you want to allow the program to make changes to the computer, select Yes. The installer needs this permission to add Windows Firewall rules, which allow the example application to communicate with the sensor.
  • Page 23: Software Development Kit

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 23/25 12 Software Development Kit 12.1 Overview FocalSpec Software Development Kit (FSSDK) includes all the components needed for developing a measurement application for an LCI sensor. The software development kit includes: • Application Programming Interface (FSAPI) for Windows application development •...
  • Page 24: Troubleshooting

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 24/25 13 Troubleshooting Q: There is no measurement profile seen in FocalSpec Graphical User Interface Example Application (GuiExample). A: Follow the checklist below: 1. Ensure the measurement target (surface) is in optical Z range and in focus. To validate this, attach the reference sample into magnetic place holder.
  • Page 25: Support

    2020-03-10 FOCALSPEC User guide LCI401-1200-1201-1600 v2.7 25/25 14 Support For further assistance, please do not hesitate to contact LMI by submitting a technical support request through https://support.lmi3d.com (recommended) or by email at support@lmi3d.com. 15 Abbreviations Application Programming Interface Computer-aided Design...

This manual is also suitable for:

Lci1200Lci1201Lci1600

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