Braun Millennium 06 Series Installation & Service Manual

Wheelchair lifts

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Braun Millennium Series

Installation/Service Manual for:

Series

Including Models:

•

L915

• L915F

•

L916

• L916F

•

L917

• L917F

•

L918

• L918F

•

L919

• L919F

and

Special Order

L915 Series Lift Models

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310

1-800-THE LIFT

(574) 946-6153

Patent #5,261,779

25522-06

Patent #5,261,779

Patent #5,806,632

July 2002

Patent #5,806,632

Wheelchair Lifts

Commercial

Wheelchair Lifts

• L915IB

• L915FIB

• L916IB

• L916FIB

• L917IB

• L917FIB

• L918IB

• L918FIB

• L919IB

• L919FIB

Winamac, IN 46996 USA

FAX: (574) 946-4670

Patent #6,065,924

Patent #6,238,169

Patents Pending

For ADA COMPLIANCE

See inside cover

for warranty and

registration information.

W ARNING

Read manual

before installing

or servicing lift.

Failure to do so

may result in

serious bodily

injury and/or

property damage.

ADA

complying with

Americans With

Disabilities Act

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for Braun Millennium 06 Series

Page 1 For ADA COMPLIANCE Braun Millennium Series Wheelchair Lifts For ADA COMPLIANCE Installation/Service Manual for: Series Commercial Wheelchair Lifts Including Models: • L915 • L915IB • L915F • L915FIB • L916 • L916IB • L916F • L916FIB • L917 • L917IB •...
Page 2: Table Of Contents
Published: January 2003 installation updates as well as Series A6 technical information. Further details are outlined below. The Braun Serial No./Series No. Identification Tag is address the additional ground cable, the compact posted on the opposite pump side tower. Note the Circuit Sentry or the associated small parts.
Page 3: Installation Parts
Series Installation Supplement 29376 Installation Parts Lift Installation Package: The Installation Parts List appearing on page 8 of this manual does not address the additional ground cable, the compact Circuit Sentry or the associated small parts. Refer to the updates below regarding these changes and other unrelated part number corrections.
Page 4 Series Installation Supplement 29376 Lift Ground (continued) Power Cable and Ground Cable Installation Connect battery-to-frame ground (reference page 17) cable to negative (-) battery post. POS. Battery-to-Frame Note: The pump NEG. Figure 1 ground cable and Ground Cable battery-to-frame ground cable must be mounted to a common vehicle framing member to...
Page 5: Compact Circuit Sentry
Series Installation Supplement 29376 Compact Circuit Sentry Circuit Sentry Installation and Power Connection (reference page 19) Offset Mount Bracket 28498 Figure 2 Flush Mount Bracket 28755 Circuit Breaker Top Post Mount Positive (+) 12 Volt Battery Post Side Post Mount 3/8-16 x 1"...
Page 6 Series Installation Supplement 29376 Compact Circuit Sentry Circuit Sentry Installation and Power Connection (reference page 19) W ARNING Circuit Sentry Kit 28910KS is mounting surface and other supplied to provide greater variables. Mounting brackets can installation versatility (less space be oriented as needed. required).
Page 7 Series Installation Supplement 29376 Series Lift Electrical Schematic Note: Shown with lift in stowed position. NOTE: ALL WIRES 20 GA. UNLESS OTHERWISE NOTED. LIFT DESCRIPTION SYMBOL SWITCH BOX BATTERY Y (16) UNFOLD CHASSIS GROUND 12 V. FOLD BATTERY BK (16) CIRCUIT BREAKER W (16) R(2)
Page 8 Series Installation Supplement 29376 Series Lift Wiring Diagram Note: Shown with lift in stowed position. COM. Switch Box Unfold / Down (As Viewed From Terminal N.O. Microswitch Side of Switch) N.C. 9-COND WIRE CODE COM. COLOR Up / Fold Fold/Unfold BLACK N.O.
Page 9 (item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® is available from The Braun Corporation under part number 11522-1. Page 8 Supplement 29376...
Page 10: Series A6 Rear Pump Module
(item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® available from The Braun Corporation under part number 11522-1. Supplement 29376 Page 9...
Page 11 (item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® is available from The Braun Corporation under part number 11522-1. Page 10 Supplement 29376...
Page 12: Series A6 Front Pump Module
(item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® available from The Braun Corporation under part number 11522-1. Supplement 29376 Page 11...
Page 13 Series Installation Supplement 29376 Previous New (Longer) Repair Parts Quiet-Ride Quiet-Ride Mounting Bracket Mounting Bracket Lift Exploded Views (reference manual pages 915-0392 955-2392. 62-69) Right (Front) Top Platform Side Plate Modification: Effective September 2002, the right (front) side plate of Horizontal (Parallel) Arm 30"...
Page 14 Contents Lift Terminology Lift Wiring Diagram ............. 51 18 Guage Lift Control Box Electrical Schematic ..52 Lift Terminology Illustration ..........2 18 Guage Lift Control Box Wiring Diagram ....52 Introduction ..............3 Direction ................3 Hydraulics Lift Components .............. 3 Hydraulic Schematic ..........
Page 16: Lift Terminology
Contact your lift sales roll stop, roll stop latch, the The L915 Millennium Lift Series representative or call The Braun inboard roll stop, and the hydrau- includes variations of lift models Corporation at 1-800-THE LIFT if...
Page 17: Installation/Service Safety Precautions
W ARNING manual or if the area prior to beginning installation procedures. instructions are not fully understood, contact The Braun Install lift and power platform to fully folded position before W ARNING Corporation immedi- removing shipping straps. ately. Failure to do...
Page 18 W ARNING and Lubrication Schedule contained in this manual. Disconnect the power cable at the battery prior to servicing. W ARNING Never modify (alter) a Braun Corporation lift. W ARNING Replacement parts must be Braun authorized replacements. W ARNING Never install screws or fasteners (other than factory equipped).
Page 19: Pre-Installation Notes
12 for details. door opening dimensions appli- Obstructions: cable to your lift model. Installation Requirements: Braun Bus Door Kits: Braun Any obstructions within the door Retrofit Bus Door Kits are opening (such as additional Braun L915 Millennium Series available to provide the required seats, molding, lights, brackets, etc.) as well as any obstructions...
Page 20 Pre-Installation Notes Passenger's Seat (Vans): can result in platform drift (failure mounting bolts, remove (grind, Position (shift) the passenger to hold the platform in the folded sand, etc.) powder coating seat fully forward prior to or raised position). Platform drift (paint) from the area around one installation procedures.
Page 21: Lift Installation Instructions
Lift Installation Instructions Installation Parts Please check the Installation Parts List and Tools List to see that you have everything needed to begin. Report any missing items. Part Number Item Qty. Description 12 Volt 24 Volt Installation Parts Package (complete) Includes all following items 25853A-A4 26155A-A4 Bracket, Underfloor, Reinforcement...
Page 22: Overall Lift Installation Illustrations
Lift Installation Instructions Figure A See Chassis Ground Notice on page 17 before installing mounting bolts. Position star washers and underfloor mounting hardware as specified (per chassis and floor configuration). Through Floor Only: Position star washer Star Washers between floor and 2-1/2" diameter body washer.
Page 23: Lift Positioning
Lift Installation Instructions Note: Read all Pre- Lift Positioning Installation Notes prior to installation. The lift towers (upright supports) and the vertical arms must be parallel (aligned) with the vertical sides of the door jamb and should be perpendicular (90˚) to the vehicle floor. W ARNING Install lift and power platform to fully...
Page 24 Lift Installation Instructions Clearance: Visually center the unit in the opening. Position the base plate parallel to (aligned with) the vehicle lift door sill or stepwell as shown in Figure D. Close the Lift must clear vehicle door(s). From inside, door mounted position the unit as close to the control box.
Page 25: Platform Side Plate Modification
Lift Installation Instructions Lift Positioning (continued) Rear Door and Extensive Floor-to-Ground Installations: Figure G 1/2" Minimum Position the lift in the rear door Rear Door and Clearance opening as outlined on page Extensive 11. Depending on the particu- Floor-to-Ground lar lift model installed and the Installations particular vehicle configuration, the top of the lift may need to...
Page 26: Lift Securement
Lift Installation Instructions Lift Securement Base Plate Mounting Optimum Bolt Locations There must be a total of eight 3/8"-16 x 4" carriage bolts (or 8" Figure I bolts) securing the base plate through the floor. Two 3/8"-16 Mounting Bolts x 8" bolts are supplied for bolting through vehicle floor framing Inboard members if applicable.
Page 27 Lift Installation Instructions Lift Securement (continued) Underfloor Reinforcement Brackets (continued) Two base plate mounting bolts must secure Technical Assistance: If the reinforcement brack- each bracket. ets will not work as detailed for your particular installation, call 1-800-THE LIFT for technical Underfloor reinforcement brackets must reach assistance.
Page 28 Lift Installation Instructions External Tooth Star Washers In an effort to provide maximum ground to the lift chassis subframe members. system, eight 3/8" external tooth star washers are supplied with each lift. Position star washers as External Ground Cable: L915 pump modules follows.
Page 29 Lift Installation Instructions Lift Securement (continued) Bolt Tightening Tightening of the base plate alignment of towers and vertical Mounting Bolt Torque Speci- arms while tightening. See Figure fications: 28 to 31 foot mounting bolts directly affects pounds. Adjustment to mount- vertical arm alignment and base M.
Page 30: Power Cable And Ground Cable Installation
Lift Installation Instructions Power Cable and Ground Cable Installation L915 pump modules feature an external stud for CAUTION connection of the lift power cable and an external ground cable. A 1" I.D. plastic grommet is provided Position and secure for the power cable and ground cable access hole. ground cable clear Install grommet, ground cable and power cable as of lift operation.
Page 31 Lift Installation Instructions Power Cable and Ground Cable Installation (continued) Power Cable (continued): W ARNING Route the power cable through an existing Route power cable vehicle access hole at the battery pack clear of exhaust location. Route power cable clear of system, other hot exhaust, other hot areas and moving areas and moving...
Page 32: Circuit Sentry Installation And Power Connection
Lift Installation Instructions Circuit Sentry Installation and Power Connection Item Qty. Part No. Description Item Qty. Part No. Description 18189A Circuit Sentry Bkt. Assy. includes: 10383 Screw, #8-18 x 1/2" Self-Tap 18180 • Decal, Installation Instructions 12764 Plastic, Flat,1/8" x 4" x 4" 18181 •...
Page 33: Control Box And Harness Installation
Lift Installation Instructions Control Box and Harness Installation Groove Guide Quick-Disconnect Harness: “Quick-disconnect” hand-held controls are available with four types of cable (standard, armored and coiled). L915 Series lifts are shipped without the control box harness installed. All harnesses are equipped with the same quick-disconnect sockets.
Page 34 Lift Installation Instructions Control Box Mounting: The control box mounts to storage clip bracket to the door as shown in Figure the inside face of the lift cargo door as shown in the Q on page 20. Insert control box storage clip in center photo below.
Page 35: Test Lift Operation
Lift Installation Instructions Design Lifting Capacity Millennium Series lifts are rated at ration must support the lift and Positioning and Clearance a design lifting capacity of 800 the lift load. Checklist and corresponding pounds. The combination of lift illustrations. Note: Refer to the base plate, mounting bolts, Note: Visually check alignment Bolt Tightening section and...
Page 36 Lift Installation Instructions ✓ Positioning and Clearance Checklist Figure R Alignment: "Side" to "Side" Alignment: As viewed from outside the vehicle, the lift vertical arms and platform (when stowed) should be perpendicular (90°) to the vehicle floor and parallel (aligned) with the sides of door jamb (see points 8 and 9).
Page 37: Decal Application
Lift Installation Instructions Platform Angle Adjustment and Floor Level Adjustment The platform angle and floor passenger. on pages 26 and 27. level positioning of the bridge plate (inboard roll stop) must Adjust the platform angle as Adjust the floor level positioning be properly adjusted before detailed in Platform Angle of the bridge plate (inboard roll...
Page 38: Roll Stop Adjustment Instructions
Roll Stop Adjustment Instructions When replacing a roll stop Roll Stop Detail or roll stop hydraulic Latch Lever cylinder, the roll stop must Adapter be properly adjusted during Detail installation procedures. Jam Nut The roll stop cylinder rod must be adjusted to properly position the roll Pivot stop.
Page 39: Platform Angle Adjustment Instructions
Platform Angle Adjustment Instructions W ARNING Outboard end of platform Adjust platform angle must contact as detailed here. ground first. Failure to do so may result in serious bodily injury and/or property damage. Wrong Adjusting the platform angle based on the relationship of the platform at ground level Wedges directly affects the angle of the platform...
Page 40 Platform Angle Adjustment Instructions Adjustment Allen screws are provided on each side end of the platform. Note: Both adjustment screws of the lift platform for adjusting the platform angle. must be adjusted equally. Adjust platform angle as needed. See Figure T on previous page. Apply Turn the adjustment screw clockwise to raise the outboard end of the platform.
Page 41: Quiet-Ride Adjustment Instructions
Quiet-Ride Adjustment Instructions Adjustable Quiet-Ride Rubber Bumper Brackets and installation procedures can result in potential rattles fixed rubber bumpers mounted at key locations aid also. If lift rattles occur, review the details in this in eliminating or reducing potential rattles. Improper section for possible source(s) and remedies.
Page 42 Quiet-Ride Adjustment Instructions 4. Bridge Plate Stop Bolts: Stop bolts keep bridge plate tight against Vibration can occur between the bridge plate platform when and the platform when the lift is in the stowed Stop Bolt lift is stowed. (typical both ends) position.
Page 43: Lubrication Diagram And Chart
Fold Platform Roll Stop Hinge Vertical Arm Pivot Pin See the Maintenance/Lubrication Schedule for recommended applications per number of cycles or elapsed time. Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No. Light Penetrating Oil LPS2, General Purpose 11 oz.
Page 44: Maintenance And Lubrication Schedule
The maintenance and lubrication procedures speci- during installation formed as specified fied in this schedule must be performed by a Braun procedures (identified by an authorized authorized service representative at the scheduled within the schedule with service technician.
Page 45 Maintenance and Lubrication Schedule continued Lift-Tite ™ latch gas (dampening) spring pivot Apply * Light Oil - See Lubrication Diagram points (2 springs - 4 points) Lift-Tite ™ latch roller assemblies (2) Apply * Light Oil - See Lubrication Diagram 4 Weeks or 100 Inspect lift for wear, damage or any abnormal...
Page 46 4 week or 100 100 Cycle cycle intervals. Intervals Note: Disassembly required if replacing these items. Apply Light Grease to these components during reassembly. Multipurpose Light Grease (Lubriplate) is available from The Braun Corporation (part number 15805). Page 33...
Page 47: Systems Descriptions
Systems Descriptions General Operation Braun L915 Fully Automatic lifts Pressing the UNFOLD switch W ARNING are powered by an electric/ unfolds the platform from the hydraulic system operating two stowed position to floor level. Maintenance and single-acting hydraulic main The platform stops automatically repair procedures at floor level when fully unfolded.
Page 48 Systems Descriptions 5 Ampere Circuit Breaker: This circuit breaker is a UNFOLD switch also de-energizes the solenoid/ single pole, manual reset, thermally-operated circuit valves. protection device rated at 5 amperes that protects a circuit from being overloaded beyond the safe The Bridging and Down solenoid/hydraulic valves current carrying capacity of the circuit.
Page 49: Microswitches
Systems Descriptions Electrical (continued) Microswitches: Three mi- DOWN switch circuit is stops the down travel of the croswitches (limit switches) are interupted. When the platform platform (while allowing the roll incorporated in the L915 electrical unfolds fully (reaches floor level), stop to deploy).
Page 50 Systems Descriptions Adjustment Screw Bridging Microswitch Bridging Microswitch: The bridging microswitch is located at the bottom of the left (rear) vertical arm. See Photos A and B. An adjustment screw is built into the platform stop block. The bridging microswitch will be deactivated if the outboard end of the platform contacts the unloading surface before...
Page 51: Floor Level Guideline Adjustments
Systems Descriptions Floor Level Guideline Adjustments Wrong Must make full contact. Gap not permitted. Stop Block Guideline All Lift Models Stop blocks must make full contact with the edge of the vertical arms. Stop Block Vertical Arm Bridge plate must be level and Floor Level Guideline for Fixed Inboard must rest fully on UHMW slides.
Page 52 Systems Descriptions Wrong Floor Level Guideline for Automatic Inboard Roll Stop (IB) Lift Models: W ARNING Gap not permitted. Improper microswitch adjustment may result in serious bodily injury and/or property damage. Platform too high. Microswitches should be adjusted so that the platform is fully unfolded allowing the stop blocks to make full contact with the inboard vertical edge of the vertical arms (see Photo D).
Page 53: Hydraulics
76 cubic inch fluid reservoir. The pressure relief Troubleshooting: A problem with this solenoid/ valve is factory set at 2100 psi. The Braun Pump valve can be electrical or hydraulic. Follow the Code for front or rear mounted 12 volt M268 pumps Quick-Check troubleshooting procedure detailed is 30.
Page 54 Systems Descriptions pressing the DOWN switch then dependent upon platform load. energized. This allows the energizes this solenoid/valve. hydraulic fluid to flow only from the The manifold Unfold solenoid/ Releasing the DOWN switch roll stop cylinder to the reservoir valve is de-energized, which de-energizes the solenoid/valve once the roll stop latch releases routes the hydraulic fluid through...
Page 55 Contact The Braun the maximum oil pressure in the not lift load) and then, only after Corporation before system to a safe level. It also contacting The Braun Corpora- adjusting hydraulic keeps the amp draw and battery tion. pressure relief valve.
Page 56: Troubleshooting
Systems Descriptions Manual Backup Pump: The manual hydraulic Priming and Flushing Procedure: backup pump system is used to unfold, lower, raise and fold the platform in the event of electrical failure. a. Lower platform fully. See the lift posted Manual Operating Instructions b.
Page 57: Troubleshooting Diagnosis Chart
Troubleshooting and yourself. Contact your sales by process of elimination. A repair procedures representative or call The Braun Wiring Diagram, Electrical must be performed Corporation at 1-800-THE LIFT. Schematic, Hydraulic Diagram as specified by an...
Page 58 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2.22 Misalignment or damage to: Correct/Replace/Lubricate. See • Parallel arms and/or pivot pins Maintenance and Lubrication Schedule • Rotating pivot slide arms and/ and Diagram or pivot pins • Handrails and/or pivot pins •...
Page 59 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 6.11 See 5.11, 5.12, 5.13, 5.14 and 5.15 6.12 Roll stop cylinder compression Adjust and tighten Allen head lock collar spring loose, weak or defective or replace spring. 6.13 Roll stop cylinder rod length Adjust (loosen jam nut and adjust cylinder rod as detailed on page 25).
Page 60 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 8.41 Backup pump release valve Flush clean or replace. See Systems 8.40 contamination Descriptions for Priming and Flushing Platform procedure Drifts 8.42 See 8.11 and 8.20 Down 8.50 Faulty Floor 8.51 See 8.13 Level Switching 8.00 PLATFORM...
Page 61 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 11.11 Slide support arm guide bolts Correct or replace improperly adjusted (tightness), missing or damaged 11.10 11.00 11.12 Worn bushings/pivot pins Replace Faulty HANDRAILS 11.13 Pivot pins misaligned (snap ring Correct or replace Operation missing) or otherwise damaged...
Page 62: Lift Interlock Installation
Lift Interlock Installation Housing Plate Ground Interlock Prepunched Jumper W/BK Hole GREEN Ground TO SWITCH BOX GREEN TO SWITCH BOX Interlock Installation Instructions 1. To connect remote interlock switch: a. Remove (disconnect) jumper male plug. b. Snap plastic female socket into prepunched housing plate. c.
Page 63: Lift Electrical Schematic
Lift Electrical Schematic Note: Shown with lift in stowed position. NOTE: ALL WIRES 20 GA. UNLESS OTHERWISE NOTED. LIFT DESCRIPTION SYMBOL SWITCH BOX BATTERY Y (16) Note: Applicable UNFOLD for 16 guage CHASSIS GROUND 12 V. wiring harness FOLD BATTERY BK (16) control boxes.
Page 64: Lift Wiring Diagram
Lift Wiring Diagram Note: Shown with lift in stowed position. COM. Switch Box Unfold / Down (As Viewed From Terminal N.O. Microswitch Side of Switch) N.C. 9-COND WIRE CODE COM. COLOR Up / Fold Fold/Unfold BLACK N.O. Microswitch YELLOW Switch BROWN N.C.
Page 65: 18 Guage Lift Control Box Electrical Schematic
18 Guage Lift Control Box Electrical Schematic LIFT SWITCH BOX Note: Applicable for 18 guage OR (18) wiring harness control box UNFOLD 900-5903AQD. See page 50 for 16 guage harness control FOLD BK (18) box schematic. W (18) Note: All other elements of schematic on page 50 are applicable for all lifts.
Page 66: Hydraulic Schematic
Hydraulic Schematic Description Symbol Description Symbol Pump, Fixed Pressure Compensated Displacement Flow Control 2 Way 2 Position Pump Motor Solenoid Valve 3 Way 2 Position Backup Pump Solenoid Valve Cylinder, Single Relief Valve Acting Pressure Switch Check Valve Unfold Orifice Filter Screen Reservoir, Manual...
Page 67: Rear Pump Hydraulics Parts List
Rear Pump Hydraulics Parts List Item Qty. Description L915 L916 L917 L918 L919 Item Qty. Description L915IB L916IB L917IB L918IB L919IB Pump Assy. (M268) Bridging with #26578 Fitting 25597A12V-04 25597A12V-04 25597A12V-04 25597A12V-04 25597A12V-04 Motor, Pump - 12 Volt 14785-IS 14785-IS 14785-IS 14785-IS 14785-IS...
Page 68: Rear Pump Hydraulics Diagram
Rear Pump Hydraulics Diagram Note: See pages 56 and 57 for Front Pump Hydraulic Diagram and Parts List. Note: See page 53 for L915 Hydraulic Schematic. Note: Illustrations depict components as equipped when specified lift series was in production. Replace- ment components such as hose assemblies will typically reflect the most current configuration.
Page 69: Front Pump Hydraulics Parts List
Front Pump Hydraulics Parts List Item Qty. Description L915F L916F L917F L918F L919F Item Qty. Description L915FIB L916FIB L917FIB L918FIB L919FIB Pump Assy. (M268) Bridging with #26578 Fitting 25597A12V-04 25597A12V-04 25597A12V-04 25597A12V-04 25597A12V-04 Motor, Pump - 12 Volt 14785-IS 14785-IS 14785-IS 14785-IS 14785-IS...
Page 70: Front Pump Hydraulics Diagram
Front Pump Hydraulics Diagram Note: See pages 54 and 55 for Rear Pump Hydraulic Diagram and Parts List. Note: See page 53 for L915 Hydraulic Schematic. Note: Illustrations depict components as equipped when specified lift series was in production. Replace- ment components such as hose assemblies will typically reflect the most current configuration.
Page 71: Rear Pump Module Parts List
® to the three pump mounting bolts (item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® is available from The Braun Corporation under part number 11522. Page 58...
Page 72: Rear Pump Module Diagram
(item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump ® assembly. Loctite available from The Braun Corporation under part number 11522. Not applicable for Control Box 6D and Harness 7D.
Page 73: Front Pump Module Parts List
® to the three pump mounting bolts (item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® is available from The Braun Corporation under part number 11522. Page 60...
Page 74: Front Pump Module Diagram
(item 28) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump ® assembly. Loctite available from The Braun Corporation under part number 11522. Not applicable for Control Box 6D and Harness 7D.
Page 75: 42" Floor-To-Ground Automatic Inboard Roll Stop
42" Floor-To-Ground Automatic Inboard Roll Stop Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Item Qty. Description L915IB L915FIB L918IB L918FIB Base Plate Weldment 915R5142W30 915F5142W30 918R5142W33 918F5142W33 Pin, Platform Pivot 915U032430 915U032430 911-5324 911-5324 Platform Weldment 915R63050IBW 915R63050IBW...
Page 76: Exploded View (Fold Out)
42" Floor-To-Ground Automatic Inboard Roll Stop Lift Models Exploded View Note: Illustrations depict components as equipped when specified lift series was in production. Replacement components may reflect newer lift series configurations. Series • L915IB • L915FIB • L918IB • L918FIB 30 29 June 2002 Update June 2002 Update...
Page 77: 48" Floor-To-Ground Automatic Inboard Roll Stop
48" Floor-To-Ground Automatic Inboard Roll Stop Lift Models Exploded View Note: Illustrations depict components as equipped when specified lift series was in production. Replacement components may reflect newer lift series configurations. Series • L916IB • L916FIB • L917IB • L917FIB •...
Page 78: Ib Lift Models
48" Floor-To-Ground Automatic Inboard Roll Stop Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Item Qty. Description L916IB L916FIB L917IB L917FIB L919IB L919FIB Base Plate Weldment 916R5148W30 916F5148W30 917R5148W33 917F5148W33 919R5148W34 919F5148W34 Pin, Platform Pivot 915U032430 915U032430 911-5324...
Page 79: 42" Floor-To-Ground Fixed Inboard Roll Stop
42" Floor-To-Ground Fixed Inboard Roll Stop Non-IB Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Item Qty. Description L915 L915F L918 L918F Base Plate Weldment 915R5142W30 915F5142W30 918R5142W33 918F5142W33 Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA Pin, Platform Pivot 915U032430...
Page 80: Exploded View (Fold Out)
42" Floor-To-Ground Fixed Inboard Roll Stop Non-IB Lift Models Exploded View Note: Illustrations depict components as equipped when specified lift series was in production. Replacement components may reflect newer lift series configurations. Series • L915 • L915F • L918 • L918F L916 / L917 Only June 2002 Update...
Page 81: 48" Floor-To-Ground Fixed Inboard Roll Stop
48" Floor-To-Ground Fixed Inboard Roll Stop Non-IB Lift Models Exploded View Note: Illustrations depict components as equipped when specified lift series was in production. Replacement components may reflect newer lift series configurations. Series • L916 • L916F • L917 • L917F •...
Page 82: Repair Parts List
48" Floor-To-Ground Fixed Inboard Roll Stop Non-IB Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Item Qty. Description L916 L916F L917 L917F L919 L919F Base Plate Weldment 916R5148W30 916F5148W30 917R5148W33 917F5148W33 919R5148W34 919F5148W34 Bridge Switch Assembly 25463RA 25463FA 25463RA...
Page 83: Decals And Antiskid
Circuit Sentry TO UNFOLD PLATFORM: This unit is designed to protect the electrical system on Decal #18181 all Braun hydraulic wheelchair lifts. In the event of failure, Stand clear and press UNFOLD switch until platform stops (reaches wait 60 seconds. Then turn RESET lever to reset breaker.
Page 84 Decal #19342 #25652 Actual Size: 2-1/2" W. x 3-1/8" T. Actual Size: 1-13/16" W. x 2-1/16" T. OPERATING Braun Millennium Series™ Decal #25580 INSTRUCTIONS MADE IN Read warnings and operate lift as outlined on LIFT OPERATING INSTRUCTIONS decal. Lift operating AMERICA instructions apply to wheelchair passengers and standees.
Page 85 TO FOLD PLATFORM: Press FOLD switch until platform Lift installation and servicing prohibited by stops. Release switch. anyone who has not been certified by The Braun CLOSE DOOR(S) Corporation Sales and Service School. Certified U.S. Patent No. 5,261,779 U.S. Patent No. 6,065,924 Adjust switch as specified U.S.
Page 86 Decals and Antiskid Antiskid Inspect your lift for any missing or particular size and quantity of W ARNING worn antiskid. Call 1-800-THE antiskid is dependant on lift LIFT for replacements. Use of model. Order as needed. Replace missing or worn antiskid. Antiskid Failure to do so may result in serious...
Page 87: Lift Specifications
Lift Specifications The following specifications are basic to the electrical/hydraulics operations. Further technical specifications and details of components are provided in the Systems Descriptions and Troubleshooting sections located within this manual. Note: Lift weights applicable for rear and front pump lift models. Lift Model L915 L915IB...
Page 88 Lift Specifications OPERATIONS CYCLE TIME CHARTS POWERED OPERATIONS - 42" Floor to Ground Duration Average Average Length of Travel Operation Length of Travel Minimum to Maximum Duration per Duration Full Stroke Cycle 7.91 sec. to 10.24 sec. 9.08 sec. Full Stroke Cycle Platform Unfold 42"...
Page 89: Lift Dimensions
Installation Notes for details. Braun Bus Door Kits: cannot be listed due to the many possibilities. If in doubt, Braun Retrofit Bus Door Kits are available to provide the consult the factory. required clear opening dimensions.
Page 90 Lift Dimensions Rear Pump Front Pump Lift Models Lift Models *Automatic Inboard Roll Stop (IB) *Automatic Inboard Roll Stop (IB) Important: Minimum Clear Door Opening Dimensions are defined as finished door opening, including any intrusive door jambs, headers, sills or hinges. Any intrusive obstructions within the Clear Door Rear Pump lift...
Page 91: Warranty And Registration Policy
ADDRESS CITY Serial No. Pump Code TELEPHONE STATE TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. Series No. Date of Manufacture Sample Warranty/Registration Card Sample Serial No./Series No. Identification Tag Note: Retain this information Model No.
Page 92 Daily Preventive Maintenance Schedule Vehicle Number: Date: Inspector: Pre-Trip Inspection: Before each scheduled day of lift service, operate lift minimum one complete cycle and inspect each of the following : Does the lift interlock (if equipped) function as intended? Does the lift cargo door light (if equipped) function as intended? Does the lift deploy when the lift interlock is activated as intended? Does the lift safely clear the cargo door as the lift is deployed and stowed? Does the lift operate smoothly (no jerking or abnormal movement)?
Page 93 Lift Installation Checklist Feb. 2002 Installation Date: Installed By: Lift Model: Inspected By: Lift Serial Number: Warranty/Registration card processed by: Date: Positioning and Clearance Checklist Is the lift centered in the door opening with the lift base plate parallel (aligned) with the door opening (at floor level)? Viewing the lift from outside the vehicle: Are the vertical arms and platform aligned and parallel with the sides of the door jamb...
Page 94 Has the optional padding kit been installed (if applicable)? Is the lift owner's (operator's) manual stored in the lift-mounted manual storage pouch for the consumer? Has The Braun Corporation Warranty/Registration card been filled out, processed and mailed to The Braun Corporation? See reverse side also...
Page 95 All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

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Braun Millennium 06 Series Installation & Service Manual

Series A6 and Installation Supplement 29376 Braun Corporation Product Bulletin

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