Braun A1 series Service Manual
Braun A1 series Service Manual

Braun A1 series Service Manual

Public use wheelchair lifts
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"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310
1-800-THE LIFT
(574) 946-6153
Patent #5,261,779
Patent #5,261,779
Patent #5,261,779
Patent #5,261,779
Patent #6,065,924
Patent #6,065,924
31668 Rev. A
Patent #6,065,924
Patent #6,065,924
Patent #6,238,169
Patent #6,238,169
January
Patent #6,238,169
Patent #6,238,169
Patent #6,464,447
Patent #6,464,447
2008
Patent #6,464,447
Patent #6,464,447
Service Manual for:
Millennium
Public Use Wheelchair Lifts
Series
DOT — Public Use Lift
DOT — Public Use Lift
"DOT — Public Use Lift" verifies that this platform lift meets the
"public use lift" requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multi-
purpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
®
®
Winamac, IN 46996 USA
FAX: (574) 946-4670
Patent #6,599,079
Patent #6,599,079
Patent #6,599,079
Patent #6,599,079
Patent #6,692,217
Patent #6,692,217
Patent #6,692,217
Patent #6,692,217
Patent #6,739,824
Patent #6,739,824
Patent #6,739,824
Patent #6,739,824
Patents Pending
Patents Pending
Patents Pending
Patents Pending
A1
A1
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
W A R N I N G

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Summary of Contents for Braun A1 series

  • Page 1 Service Manual for: Millennium Public Use Wheelchair Lifts Series DOT — Public Use Lift DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multi- purpose passenger vehicles other than motor homes with a gross...
  • Page 2 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures.
  • Page 3: Table Of Contents

    Troubleshooting Lift Electrical Schematic ..........2 Lift Wiring Diagram ............3 Switch and Sensor Locations ........4 LCD Error Codes ............5 Hydraulics Hydraulic Schematic ............ 6 Hydraulics Parts List ............ 7 Hydraulics Diagram ............8 Repair Parts Pump Module Pump Module Parts List .........
  • Page 4: Lift Electrical Schematic

    Lift Electrical Schematic IB RAISED LIFT BK(24 GA COPPER) SENSOR BK/WH(24 GA SILVER) SWITCH BOX NOTE: ALL WIRES ARE 22 GA. MAGNET YL(26) UNLESS OTHERWISE NOTED. RD(26) GN(26) IB OCCUPANCY SENSOR MAGNET THRESHOLD BK(24) SENSOR BK(24) PRESSURE SWITCH BK/WH(24 GA SILVER) BK(24 GA COPPER) DOWN ROLL STOP...
  • Page 5: Lift Wiring Diagram

    Lift Wiring Diagram Pressure Platform Lights (Option) Note: All wires 22 GA. Switch 985-A1534NA unless otherwise noted. 6-COND WIRE CODE FS18 FS19 COLOR BLACK WHITE GREEN NOT USED NOT USED 13 12 11 10 1 2 3 7 8 9 18-COND WIRE CODE Lift 9-COND WIRE CODE...
  • Page 6: Switch And Sensor Locations

    Switch and Sensor Locations Duel Relief & Up/Fold Unfold & Up Microswitch Assembly Microswitch Assembly 975-3121A 975-3121A Threshold Strip Switch 31221A (Qty. 2) Pressure Switch 31199 Right Inboard Left Outboard Stow Interlock Magnetic Sensor 31254A IB Occupancy Magnetic Sensor 31254A UHMW Bearing w/Magnet 205-1760NA...
  • Page 7: Lcd Error Codes

    LCD Error Codes Listed below are codes that the lift controller outputs during lift operation. The codes will be displayed on an LCD screen located on the lift control board inside the pump module. See the Manual Operating Instructions in the operator's manual for pump cover removal instructions.
  • Page 8: Hydraulic Schematic

    Hydraulic Schematic .50 GPM Roll Stop Fold Pressure Switch Bridging Valve Orifice Orifice Lifting Relief Valve Down Secondary Valve Valve 2100 1900 Folding Relief Valve Roll Stop Cylinder Opposite Pump Side Pump Cylinder BACKUP Cylinder PUMP PUMP Description Symbol Description Symbol Fixed Displacement Hydraulic Port...
  • Page 9: Hydraulics Parts List

    Hydraulics Parts List Item Qty. Description Part # Pump Assembly (M268-0113)12V - with Reservoir/with Backup Pump) 31038-12V Solenoid, 4-Post (See Pump Module Exploded View for Solenoid Selection) Power Cable, Up Solenoid to Motor 29049 Motor, Pump - 12 Volt - Low RPM 31350 Elbow, 65°...
  • Page 10: Hydraulics Diagram

    Hydraulics Diagram Manual Backup Pump Hydraulic Pump Page 8...
  • Page 11: Pump Module

    Pump Module Parts List Item Qty. Description Part No. Pump Module (complete), 12 Volt, Rear 917-A1516RNA Pump Assembly (M268-0113) 12V-120G - Dual Relief / ARS (Includes Items 2 & 3) 31038-12V Power Cable, Up Solenoid to Motor 29049 Solenoid, Up - 4-Post - Trombetta 31129 Diode Assembly, Up Solenoid 73906A...
  • Page 12: Pump Module Diagram

    Pump Module Diagram Pump Mounting Bolts Apply red #271 Thread Locker Locktite ® to the three pump mounting bolts (items 37 and 38) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ®...
  • Page 13: Repair Parts List

    Repair Parts List Part Numbers of Items Dedicated per Lift Model Item Qty. Description NL917IB Base Weldment 985R1148KS33 Cover, Pump, 2-Piece, Back-Bottom 915-0513RNA Cover, Pump, 2-Piece, Top-Front Assy. 915-0519RNA Platform Weldment 917-03350NW Outer Barrier Assembly (inc. 5,13,31,168,181) 915-0312NA33Y Inner Roll Stop 915-0147NWY Bridge Switch Assembly 31010RA...
  • Page 14: Exploded View

    Lift Exploded View 156 157 16 153 122 123 137 136 132 131 Page 12...
  • Page 15 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT (574) 946-6153 FAX: (574) 946-4670...
  • Page 16 Series Service Manual for: Millennium Public Use Wheelchair Lifts ™ Braun Five-Year Limited Warranty The Braun Corporation of Winamac, Indiana, warrants that it will repair (or replace at Braun’ s sole option) any defect in material or workmanship in its wheelchair lift for five years*, providing the lift is installed, operated and maintained properly.

This manual is also suitable for:

Millenium nl seriesMillenium a1 series

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