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TKS R2 Operator's Manual And Spare Parts List

Reservoir
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Operator's manual -
Spare parts list
R2
Reservoir
R2 Reservoir EN, issue 1, 2010-08
988732
1

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  • Page 1 Operator’s manual - Spare parts list Reservoir R2 Reservoir EN, issue 1, 2010-08 988732...

  • Page 2: Ce - Certificate Of Conformity

    T. Kverneland & Sønner AS, Kvernelandsvegen 100 N-4355 Kverneland Norge declare that the product: TKS - R2 Reservoir has been built in conformity with the Machine Directive 2006/42/EC and meets the relevant fundamental health and safety requirements. Kverneland, 20 August 2010 Tønnes Helge Kverneland...

  • Page 3: Guarantee

    Claims must be reported within the guarantee period. The dealer must complete a claims form for each case covered by a guarantee and send it to TKS or TKS’s distributor/ importer within the 10th of the month following the one in which the defect was reported.

  • Page 4: Table Of Contents

    2.3 Installing the Reservoir on rails in ..for R2 ......49 conjunction with cutter .
  • Page 5 Notes ......57 Spare parts list R2 Reservoir ..58...

  • Page 6: Introduction

    A network of helpful dealers will be able to advise you on its use, as well as provide servicing and spare parts. All TKS products are designed, tested and built in close cooperation with farmers and machine workshops to ensure optimal efficiency and reliability.

  • Page 7: Machine Identification

    Machine identification The machine’s serial number and the address of the manufacturer are written on the machine. See the illustration on this page. Please use the information on the name plate when making any enquiries about spare parts or servicing. This product is CE marked.

  • Page 8: Dimensions R2 Reservoir

    Dimensions R2 Reservoir All measurements are in mm R2 Reservoir autofilling 3m Kan justeres 400 mm i høyde, og settes for hver 50 mm Laveste høyde 2470 1490 3430 IR2_13 R2 Reservoir stationary 3m 3430 2960 1490 2470 IR2_06...
  • Page 9 R2 Reservoir 3m + 1m 4550 4080 1490 3590 IR2_07 R2 Reservoir 3m + 3m 6320 5850 2090 2970 1490 5360 IR2_08...
  • Page 10 R2 Reservoir stationary filling IR2_24 K2/R2 with frame, side dispenser with weight IR2_25...
  • Page 11 K2/R2 with frame, side dispenser K2_53 K2/R2 with frame, side dispenser and conveyor K2_54...
  • Page 12 K2 with weighing cell unit Weighing cell amplifier Weighing cell foot Junction box 4 weighing 10 m cable, shielded 4x0.25 K2_55 Wiring diagram, Junction box...
  • Page 13 Configuring the weighing cell amplifier Confirm all choices by pressing both keys simultaneously. Reset by flipping all dipswitches up and pressing both keys simultaneously, then press all switches down except for no. 8 Code Value Function Middlings Max. change in kg Number of weighing cells 2000 Weighing cell capacity 2,000 kg...
  • Page 14 R2 with weighing cell unit Lug for making connection Weighing cell foot 2T Junction box 4 weighing 10 m cable, shielded 4x0.25 K2_56 Wiring diagram, Junction box 2...
  • Page 15 Configuring the weighing cell amplifier Confirm all choices by pressing both keys simultaneously. Reset by flipping all dipswitches up and pressing both keys simultaneously, then press all switches down except for no. 8. Kode Value Function Middlings Max. change in kg Number of weighing cells 2000 Weighing cell capacity 2,000 kg...
  • Page 16 R2 Reservoir stationary, together with K2 on rails 6800 3300 2200 2950 3620 IR2_11 The round bale must go underneath the crossbeam on the suspension. R2 Reservoir suspension, double-rail IR2_10...

  • Page 17: Technical Data

    Technical data WEIGHT R2 RESERVOIR 590 Kg POWER LOOR BELT 0,75 ELECTRICITY CONTROL CURRENT V (DC) VOLTAGE 230/240 V (N/BY 400V) VOLTAGE TOLERANCE +/- 10%...

  • Page 18: Model Description

    It is important to take size into account when choosing a reservoir so that it is capable of storing feed for a full 24 hours. The R2 Reservoir can therefore be supplied as a stationary unit or on rails for use in combination with a cutter.

  • Page 19: Safety

    Safety Please pay particular attention to this symbol. It means that there is a safety risk, and describes precautions that should be taken in order to avoid accidents. Before operating, adjusting or repairing the machine, the user, technician or owner should familiarise himself with the safety instructions contained in this installation manual.
  • Page 20 Shields Check that all shields are sound and correctly installed. Do not start the machine before doing this. Damaged screens must be repaired or replaced immediately. Spare parts Check that all shields are sound and correctly installed. Do not start the machine before doing this.
  • Page 21 Additional safety The machine is marked with warning instructions signs. If these signs are damaged, they must be replaced. The order number is shown on the illustrations in this section. See Fig. 4 for their location on the machine. Warning sign UH220532 (Fig. 1) Caution! Read and understand the instruction manual before using the machine, and before making any adjustments or performing any...
  • Page 22 Overview of safety risks 220539 988010 220532 220539 988010 220539 220539 Fig. 4...
  • Page 23 – caution machine for the first time. Installation faults, incorrect operation, etc. may lead to expensive repairs and loss of earnings. The TKS product guarantee does not cover damage resulting from failure to follow the recommendations contained in the instruction manual.
  • Page 24 Lifting point IR2_16 Fig. 5...

  • Page 25: Installing The Rails

    1 Installing the rails Ceiling-mounted unit on 2 rails 1440 3000 Ceiling-mounted unit on 1 rail IKO2_10 Fig. 6 Height under rail Manual / other Filling from Without (minimum measurement) fillingincl. Reservoir cross conveyor cross conveyor (recommended absolute measure) K2 CombiCutter on 2 rails 2400 2100 1800...

  • Page 26: Recommended Rail Sizes On

    • Be sure the structure/building can withstand your actual load. • TKS monorail profiles of IPE120/160/220 have full capacity in their joints. Thus one mayplace the joints independent of the suspension clamps. • Make sure that the profiles are mounted such that one have the dual-joint (two bolts) at the bottom, and the single-joint on top (IPE120/160).

  • Page 27: Installation And Use Of Reservoir R2

    2 Installation and use of Reservoir R2 Reservoir Leg A, photocell B, guide screen C, support triangle D, and extension plate E are packed and should be fitted before positioning the Reservoir. See Fig. 7 The height of the Reservoir is determined by the location of the machine.

  • Page 28: Installing The Reservoir In Conjunction

    Reservoir. See Fig. 9 Position the machine to provide easy access when loading feed. It is common to use a rail and a TKS ElectroTackle with a claw or hydraulic bucket or a tractor with a round bale IK2_26 spear Fig.

  • Page 29: Installing The Reservoir On Rails In

    2.3 Installing the Reservoirs for use on rails together with a Reservoir on rails in cutter are supplied separately. The Reservoir is supplied with the traversing carriage brackets conjunction with already fitted. • The traversing carriages are supplied cutter separately. •...

  • Page 30: Installing Stationary Reservoir In

    2.5 Installing When installing a stationary Reservoir for use stationary with a rail-mounted cutter, it is common to position the Reservoir at one end of the feed Reservoir in tray, e.g. in the feed store. Where there is restricted indoor space, the Reservoir can also conjunction with be placed outdoors.
  • Page 31 If the Reservoir has been placed outdoors, the machine is able to automatically open a hatch and collect feed. (Contact TKS for more info.) Description of function: • The photocells in the machine register when the robot is empty. For trouble-free filling, the belt on the machine is reversed so that all the feed is emptied into the feed tray in the location where the robot registered that it was empty.

  • Page 32: Installing The Power Supply

    3 Installing the power All electrical installation must be done by a supply qualified electrician. Use power supply cables of a suitable diameter (at least 1.5 mm²). Caution! Please remove the plug socket and assure that the fuse box is disconnected before opening it.

  • Page 33: Controls K2/R2

    4 Controls K2/R2 A F8 Motor shield B Q5 and Q6 are contactors. See Fig. 12 Fig. 12...

  • Page 34: Circuit Diagram

    We reserve all rights in this document and in the informa- Ver_01_27304 tion contained therein. Reproduction, use or disclosure G:\Elektro\agri\27304 K2\ to third parties without express authority is strictly Electric 23.04.2010 forbidden. 08.04.2010 14:56 © TKS #17109 /3.A3 #17110 /3.A3 #17111 -Q3:1 /3.A5 #17112 -Q3:3 /3.A5...
  • Page 35 Circuit diagram for control current...
  • Page 36 We reserve all rights in this document and in the informa- Ver_01_27304 tion contained therein. Reproduction, use or disclosure G:\Elektro\agri\27304 K2\ to third parties without express authority is strictly Electric 23.04.2010 forbidden. 08.04.2010 14:56 © TKS #17109 /2.B5 #17110 /2.B5 #17111 /2.B6 #17112 /2.B6 #17113 /2.B6...
  • Page 37 Circuit diagram for frequency converter Retur Speed Retur...
  • Page 38 Circuit diagram for pendant control K2/R2 We reserve all rights in this document and in the informa- Ver_01_27304 tion contained therein. Reproduction, use or disclosure G:\Elektro\agri\27304 K2\ to third parties without express authority is strictly Electric 23.04.2010 forbidden. 08.04.2010 14:56 ©...
  • Page 39 Circuit diagram for pendant control R2...

  • Page 40: Controls R2/K2 Feedrobot

    6 Controls R2/K2 FeedRobot Fig. 13 General The system is operated and monitored by a unit called EASY, a Modeller system. EASY comprises a programmable logic controller. This unit has been programmed to monitor and operate the Reservoir and to adjust time settings.
  • Page 41 Reservoir. If this switch is activated during the filling of the feed carriage or when the step sequence is active, these operations will be halted immediately. This is Brukerhåndbok – R1 Styring not recommended. Electric Control System TKS Agri AS Automation AS Display menu Dato: 17.08.05 Rev. nr.: 1.0 The figure below shows how the menu levels on the display are organised.
  • Page 42 Terminal blocks on R1 Reservoir for K2 X1 : Main voltage Function Type 230VAC 230VAC Voltage input to control panel 230VAC X3 : Control voltage Function Type +24V “Carriage end position” Signal +24V Start stepping Signal +24V Photocell send +24V Photocell receive Signal Available...

  • Page 43: Model Description And Use Of

    The material is moved forwards using the conveyor belt and then further out onto the spreader unit. The conveyor belt has its own gear motor. The speed of the R2 Reservoir with spreader unit can be adjusted using a frequency converter. This makes the forward traction extremely flexible.
  • Page 44 Technical data Weight R2 Reservoir standard 590 Kg Weight R2 Reservoir with 890 Kg spreader unit POWER LOOR BELT 0,75 ELECTRICITY CONTROL CURRENT V (DC) VOLTAGE 230/240 V (N/BY 400V) VOLTAGE TOLERANCE +/- 10%...

  • Page 45: Using The Machine With Spreader

    8 Using the machine with spreader unit The spreading material can be loaded on either side by moving the frames from right to left. All functions of the machine are controlled via remote control. The material is moved forwards using the conveyor belt and then further out onto the spreader unit. Individual adjustment is the key to obtaining a good result.

  • Page 46: Main Measurements For Machine

    9 Main measurements for machine with spreader • The distance from the ground to the suspended cart must be at least 1,500 mm. All measurements are given in mm 3994 2878 3049 IR2_18 Fig. 14...

  • Page 47: Width Adjustment On Spreader Unit

    10 Width adjustment on spreader unit • The spreading width can be adjusted by changing the angle of side plates A. • Once the side plates have been adjusted, you can achieve a spreading width that may vary from 2 to 7 m. •...

  • Page 48: Remote Control

    11 Remote control Functions Start roller Start conveyor belt Conveyor belt return Outbound Return Activate – maintain Stop all Emergency stop Fig. 16...

  • Page 49: Ecs Electrical Documentation

    12 ECS Electrical documentation for R2...

  • Page 50: Circuit Diagram

    13 Circuit diagram 13.1 Circuit diagram for input and distribution / Til motor L1 / Til motor L2 / Til motor L3 /5.01 / +24Vdc /5.01 / 0Vdc...

  • Page 51: Circuit Diagram For Pls Module

    13.2 Circuit diagram for PLS module...

  • Page 52: Circuit Diagram For Photocell

    13.3 Circuit diagram for photocell...

  • Page 53: Maintenance And Care

    • NB! Keep the machine clean of dust, as this constitutes a fire hazard. It is important to clean the machine’s spreading discs, conveyor belt and rear shields once a week. TKS recommends cleaning with compressed air rather than using a high pressure washer.
  • Page 54 Lubrication Component / location Quantity Action Operating time 1 Grease nipple - bearing on operating Lubrication 10 h 2 Grease nipple - bearing on reverse side Lubrication 10 h 3 Chain lubrication Lubrication 24 h Fig. 17...
  • Page 55 Tightening the conveyor belt It is important to keep the conveyor belt tight. This should be checked at regular intervals. Tighten the conveyor belt by turning the adjustment screw on the back of the machine. See Fig. 18 OBS! It is important to retighten it after only 1-2 bales/ cut bales because of varnish etc.

  • Page 56: Recycling - Waste To Resource

    - waste to resource - TKS’s products rely on electrical and electronic components in order to work. These fall under the generic term of EE products. TKS’s products use typical components such as cables, switches, motors, control units, etc. When TKS products are thrown away those components containing contaminants should be treated and sorted in such a way that they do not pollute the environment.

  • Page 57: Notes

    Notes...

  • Page 58: Spare Parts List R2 Reservoir

    Spare parts list Reservoir R2 Reservoir, issue 1, 2010-08...
  • Page 59 Spare parts list Reservoir Reservedelsliste Reservoar Valid from serial no./Gyldig fra serienr.: Please note the following when ordering spare parts: It should always be refered to serial number. This is found on the identification plate. The spare part number and description should be used. The reference number is used only to help identifying the spare part on the illustration.
  • Page 61 Innhold Content Fig. Side/Page BUNN BOTTOM TILKOBLINGSDELER EXTENSION PARTS DIVERSE DELER VARIOUS PARTS FORLENGELSE 1M OG 3M EXTENSION UNIT 1M AND 3M STYRING 1 CONTROL SYSTEM 1 STYRETABLÅ PENDENT CONTROL STYRING 2 CONTROL SYSTEM 2 STRØAGGREGAT BEDDING SYSTEM STRØAGGREGAT - DEKSLER BEDDING SYSTEM - COVERS STYRING - STRØAGGREGAT CONTROL SYSTEM - BEDDING SYSTEM...
  • Page 62 14 15 Fig. 1 R2_01...
  • Page 63 Utgave: Redskap: Issue: Implement: RESERVOAR Dato: Enhet: BUNN - 08-10 MEKANISKE Date: RESERVOIR Unit: BOTTOM - Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 273080 SIDEVANG BUNN V. LANG BOTTOM FRAME LH LONG 273081 SIDEVANG BUNN H. LANG BOTTOM FRAME RH LONG 273082 TRUCKFESTE...
  • Page 64 13 14 Fig. 2 R2_02...
  • Page 65 Utgave: Redskap: Issue: Implement: TILKOBLINGSDELER - RESERVOAR Dato: Enhet: 08-10 MEKANISKE Date: EXTENSION PARTS - RESERVOIR Unit: Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 262994 GEARMOTOR C413UFA 164,1-S GEARMOTOR C413UFA 164,1-S 270416 MELLOMLEGGSPLATE, MOTOR PLATE, MOTOR 270456 KJEDEHJUL Z12 - 3/4"...
  • Page 66 17 19 Fig. 3 Fig. 3 R2_03...
  • Page 67 Utgave: Redskap: Issue: Implement: DIVERSE DELER - RESERVOAR Dato: Enhet: 08-10 MEKANISKE Date: VARIOUS PARTS - RESERVOIR Unit: Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 271114 HOLDER BRACKET 957140 BRYTER ENDE SWITCH 910527 SYL.HODE. M5X35 CYL.HODE. M5X35 920151 SKIVE Ø5 WASHER Ø5...
  • Page 68 R2_05 Fig. 4 R2_06...
  • Page 69 Utgave: Redskap: Issue: Implement: FORLENGELSE 1M OG 3M Dato: Enhet: 08-10 MEKANISKE Date: Unit: EXTENSION UNIT 1M AND 3M Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 273158 1M SEKSJON 1M UNIT 273153 KRYSSFINER 1075 X1200 X12 mm PLYWOOD 270463 KARM FORLENGERSEKSJON 1M FRAME EXTENSION UNIT 1M 273157...
  • Page 70 Fig. 5...
  • Page 71 Date: Unit: Fig: 5 Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 947043 STYREKABEL K1,R1,R2 CONTROL CABLE K1,R1,R2 956993 POT. RATT 20MM POTENTIOMETER HANDLE 956992 POTENSIOMETER 4,7KOHM POTENTIOMETER 4,7KOHM 956164 NØDSTOPPKNAPP EMERGENCY STOP BUTTOM 956188 BRYTERHETTE SWITCH CAP 956166 BRYTER M/3 POS.
  • Page 72 4, 7 5, 9 5, 8 Fig. 6...
  • Page 73 Utgave: Redskap: Issue: Implement: STYRETABLÅ Dato: Enhet: 01-14 MEKANISKE Date: PENDENT CONTROL Unit: Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 956205 STYRETABLÅ FOR K2 KOMPL. PENDENT CONTROL K2 ASSY. 956206 KONTAKTELEMENT 1 NO HVIT CONTACT MEMBER 1NO WHITE 956207 KONTAKTELEMENT 1 NC SVART CONTACT MEMBER 1NC BLACK...
  • Page 74 Fig. 7...
  • Page 75 CONTROL SYSTEM 2 Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 959653 SIKRING. ELEMENTAUTOMAT 20A FUSE 268605 KONTAKTOR CONTACTOR 268618 PLS RESERVOAR R2 PLS RESERVOAR R2 268582 5V STRØMFORSYNING 5V POWER SUPPLY 268605 KONTAKTOR CONTACTOR 956155 STYRETABLÅ PENDENT CONTROL...
  • Page 76 Fig. 8 R2_09...
  • Page 77 Utgave: Redskap: Issue: Implement: STRØAGGREGAT Dato: Enhet: 08-10 MEKANISKE Date: Unit: BEDDING SYSTEM Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 273405 KASTE SKIVE PLATE 273408 VINGE KNEKK H WING PROFILE RH 273409 VINGE KNEKK V WING PROFILE LH 273400 KASTEVALSE AKSLING SV SHAFT PLATE...
  • Page 78 Fig. 9 R2_10...
  • Page 79 Utgave: Redskap: Issue: Implement: STRØAGGREGAT - DEKSLER Dato: Enhet: 06-12 MEKANISKE Date: BEDDING SYSTEM - COVERS Unit: Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. 270466 BAKFOT OPPHENG V. SUSPENSION LH 270429 DEKSEL H BAK COVER RH REAR 270424 DEKSEL V BAK COVER LH REAR 270467...
  • Page 80 Fig. 10...
  • Page 81 Utgave: Redskap: Issue: Implement: STYRESYSTEM - STRØAGGREGAT Dato: Enhet: 06-12 MEKANISKE Date: CONTROLLER - BEDDING SYSTEM Unit: Fig: Ref. Delenr. Ant. Gjenstand: Description: Anmerkning: Part nr. Qty. 957571 FREKVENSOMFORMER 1,5 FREQ. CONVERTER 1,5 957570 FREKVENSOMFORMER 0,55kWHD FREQ. CONVERTER 0,55 kWHD 951938 TRAFO TR50 230V/24V M/SIKRING TRAFO TR50 230V/24V 951826...
  • Page 82 TKS is a family owned company with a strong brand name. We are providing our customers with a unique and complete range of high quality products. www.tks-as.no T. Kverneland & Sønner AS, Kvernelandsvegen 100 N-4355 Kvernaland Norway e-post : post@tks-as.no...

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K2

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